Interface at Dissimilar Crystal Structures

A special issue of Crystals (ISSN 2073-4352). This special issue belongs to the section "Inorganic Crystalline Materials".

Deadline for manuscript submissions: closed (31 May 2021) | Viewed by 5795

Special Issue Editors


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Pacific Northwest National Laboratory, PO Box 999, Richland, WA 99352, USA
Interests: additive manufacturing; extrusion; solid phase processing; solid phase welding; high strain rate plastic deformation
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Pacific Northwest National Laboratory, Richland, WA, USA
Interests: high-entropy alloys; atom probe tomography; additive manufacturing; shear-assisted alloying; high strain rate deformation
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Oak Ridge National Laboratory, Oak Ridge, USA
Interests: alloy, microstructure, finite element analysis

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University of North Texas, Denton, United States
Interests: metallurgy; high entropy alloys; alloy design; dissimilar welding; mechanical design

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Guest Editor
China-Ukraine Institute of Welding, Guangdong Academy of Sciences, Guangzhou, China
Interests: welding, alloy, stainless steel, friction

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Guest Editor
Northwestern Polytechnical University, Xi'an, China
Interests: Brazing and diffusion welding of ceramics and metals; Friction stir welding of metallic materials; Numerical simulation of residual stress in welded joints

Special Issue Information

Dear Colleagues,

Since the Bronze and Iron Ages, humans have been mixing different materials in order to obtain compounds with superior properties. For example, bronze (a mixture of copper and tin) is stronger than either copper or tin, and mixing iron with nickel, manganese or chromium can increase its strength and corrosion resistance. Given the rapid development of modern civilization, the simple mixing of different materials is no longer sufficient, and multiple functions and diverse features must be integrated to produce a single product. Therefore, hybrid structures assembled through various manufacturing methods have become preferred or even used exclusively by many industries. During these processes, it is crucial to establish a reliable interface between dissimilar materials, which can serve to fulfil various requirements, such as mechanical robustness and thermal stability. Challenges arise from the differences in crystal structures, lattice parameters and physical properties of the materials to be combined. For example, conventional manufacturing methods cannot join copper, with its face-centered cubic crystal structure, to niobium, which as a body-centered cubic crystal structure; moreover, they cannot join iron, which has a body-centred cubic crystal structure (at room temperature), to magnesium, with its hexagonal close-packed crystal structure. On the other hand, detrimental interfacial structures might be formed for certain dissimilar material combinations such as aluminum/magnesium or aluminum/iron.

In the last few decades, researchers have started to apply various novel manufacturing methods to facilitate bonding in dissimilar materials which are challenging to combine, while controlling or modifying the interfacial structures of dissimilar materials which are reactive to each other. Novel microstructure characterization techniques and simulation studies have been presented to investigate the interfacial structures between such compounds and unveil their joining mechanisms. The current topic aims to bring together research efforts, both successful and unsuccessful, to join dissimilar materials, especially dissimilar crystal structures. A better understanding of the interfacial structures between dissimilar materials will help us to further explore possible dissimilar material combinations for various applications.

Dr. Tianhao Wang
Dr. Bharat Gwalani
Dr. Jiahao Cheng
Dr. Michael Frank
Dr. Yunqiang Zhao
Dr. Junmiao Shi
Guest Editors

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Keywords

  • Interface
  • Joining
  • Dissimilar materials
  • Intermetallic
  • Miscible
  • Immiscible
  • Simulation

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Published Papers (2 papers)

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Research

12 pages, 3205 KiB  
Article
Interfacial Bonding and Mechanical Properties of Al/Mg Dissimilar Refill Friction Stir Spot Welds Using a Grooved Tool
by Zhikang Shen, Xinyu Liu, Dongxiao Li, Yuquan Ding, Wentao Hou, Haiyan Chen, Wenya Li and Adrian P. Gerlich
Crystals 2021, 11(4), 429; https://doi.org/10.3390/cryst11040429 - 16 Apr 2021
Cited by 6 | Viewed by 2463
Abstract
Al/Mg dissimilar welds were successfully fabricated by refill friction stir spot welding using a grooved sleeve tool. Influences of sleeve penetration depth and rotational speed on the weld formation and mechanical performance were systematically evaluated in terms of welding parameter optimization, interfacial bonding [...] Read more.
Al/Mg dissimilar welds were successfully fabricated by refill friction stir spot welding using a grooved sleeve tool. Influences of sleeve penetration depth and rotational speed on the weld formation and mechanical performance were systematically evaluated in terms of welding parameter optimization, interfacial bonding mechanism, hardness distribution and welded joint strength. The results indicated that the success of joining Al alloy to Mg alloy significantly depends on tool sleeve penetration depth. The interfacial bonding mechanism compromised both metallurgical bonding and mechanical inter-locking. Intermetallic compound layers of Al3Mg2 and Al12Mg17 were formed at the Al/Mg interface. The thickness of the intermetallic compound (IMC) layer at the weld center increased from 20–30 μm to 40 μm when the rotational speed increased from 1000 to 2000 rpm. The minimum hardness was 80 HV in Al 7075 and 52 HV in ZEK 100; both were measured in the heat affected zone. The welded joint lap shear strength decreased, and the scatter increased with the increasing of rotation speed, whose maximum was 3.6 kN when the rotational speed was 1000 rpm. In addition, the failure mechanism was determined by tool rotational speed, and found to be interfacial failure under a rotational speed of 1000 rpm and nugget pullout under a rotational speed of 2000 rpm. Full article
(This article belongs to the Special Issue Interface at Dissimilar Crystal Structures)
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13 pages, 5399 KiB  
Article
Improvement for Interfacial Microstructure and Mechanical Properties of Ti3SiC2/Cu Joint Brazed by Ag-Cu-Ti Filler with Copper Mesh
by Haiyan Chen, Xin Nai, Shuai Zhao, Decai Lu, Zhikang Shen, Wenya Li and Jian Cao
Crystals 2021, 11(4), 401; https://doi.org/10.3390/cryst11040401 - 10 Apr 2021
Cited by 14 | Viewed by 2655
Abstract
Ti3SiC2 ceramic and copper were successfully vacuum brazed using Ag-Cu-Ti filler and Ag-Cu-Ti filler with copper mesh, respectively. In this study, the effects of copper mesh and brazing parameters on the interface microstructure and mechanical properties of the joints were [...] Read more.
Ti3SiC2 ceramic and copper were successfully vacuum brazed using Ag-Cu-Ti filler and Ag-Cu-Ti filler with copper mesh, respectively. In this study, the effects of copper mesh and brazing parameters on the interface microstructure and mechanical properties of the joints were systematically studied. The results revealed that the typical interfacial microstructure of joint was Ti3SiC2 ceramic/Ti5Si3 + TiC + Ti2Cu + Ti3Cu/Ag (s, s) + Cu (s, s)/eutectic Ag-Cu + TiSiCu/Cu. A maximum shear strength of joint obtained at a brazing temperature of 870 °C and a holding time of 10 min can reached up to 66.3 ± 1.2 MPa, which was 34.7% higher than that without copper mesh. The improvement of mechanical property was attributed to the extraordinary plasticity of copper mesh, which reduced the residual stress caused by the difference in the coefficient of thermal expansion at the interface of joints. As the brazing temperature and holding time further increased, the shear strength of joints decreased due to the excessively thick reaction layer of intermetallic compounds. Full article
(This article belongs to the Special Issue Interface at Dissimilar Crystal Structures)
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