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Processing of End-of-Life Materials and Industrial Wastes

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: closed (10 November 2022) | Viewed by 43691

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Guest Editor
GeoRessources Laboratory, UMR 7359 CNRS, University of Lorraine, Nancy, France
Interests: materials processing; waste treatment; recycling; critical and strategic elements; thermochemical process
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

This issue is an international forum for the fast publication of scientific developments in the field of processing of end-of-life materials and solid industrial wastes. Targeted materials cover but are not limited to broad spectra including e-scraps, end-of-life vehicles, spent batteries and catalysts, slags, ashes, dusts, sludges, etc. Selective extraction and recovery of valuable, critical, and strategic elements contained in these waste materials [1] will be highly appreciated topics. The issue particularly emphasizes on innovative approaches and advanced understanding related to thermal and combined methods for the processing of complex residues.

Research contributions addressing recent progress in industrial wastes transformation into useful materials and involving greener and/or more sustainable chemistry and process [2] are greatly encouraged.

[1]   Kanari, N.; Allain, E.; Shallari, S.; Diot, F.; Diliberto, S.; Patisson, F.; Yvon, J. Thermochemical Route for Extraction and Recycling of Critical, Strategic and High Value Elements from By-Products and End-of-Life Materials, Part I: Treatment of a Copper By-Product in Air Atmosphere. Materials 2019, 12, 1625.

[2]   Kanari, N.; Ostrosi, E.; Diliberto, C.; Filippova, I.; Shallari, S.; Allain, E.; Diot, F.; Patisson, F.; Yvon, J. Green Process for Industrial Waste Transformation into Super-Oxidizing Materials Named Alkali Metal Ferrates (VI). Materials 2019, 12, 1977.

Dr. Ndue Kanari
Guest Editor

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Keywords

  • End-of-life materials
  • Industrial wastes and by-products
  • Thermochemical and combined methods for processing
  • Valuable, critical, and strategic elements
  • Extraction and recovery
  • Green chemistry/process

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Related Special Issue

Published Papers (18 papers)

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Editorial

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6 pages, 217 KiB  
Editorial
Processing of End-of-Life Materials and Industrial Wastes
by Ndue Kanari, Seit Shallari and Eric Allain
Materials 2022, 15(21), 7662; https://doi.org/10.3390/ma15217662 - 31 Oct 2022
Cited by 1 | Viewed by 1285
Abstract
This Special Issue (SI) offered the opportunity to present the latest scientific developments and findings in the field of processing of end-of-life materials and solid industrial wastes. Due to the large quantity of wastes generated and to their complex elemental and mineralogical composition, [...] Read more.
This Special Issue (SI) offered the opportunity to present the latest scientific developments and findings in the field of processing of end-of-life materials and solid industrial wastes. Due to the large quantity of wastes generated and to their complex elemental and mineralogical composition, the approaches, methods and processes proposed for their decontamination, energy beneficiation and high-added-value metal recovery are complex and diverse. Some transversal research investigations using wastes as remediation agents and for synthesis of new materials were also included in the SI. After a brief introduction, the main scientific contributions and findings of each article published in the SI are summarized. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)

Research

Jump to: Editorial

11 pages, 2876 KiB  
Article
Preparation and Basic Properties of Praseodymium-Neodymium-Chromium Containing Imitation Gemstone Glass
by Siqi Zhang, Keqing Li, Junyuan Pu and Wen Ni
Materials 2022, 15(20), 7341; https://doi.org/10.3390/ma15207341 - 20 Oct 2022
Cited by 3 | Viewed by 2038
Abstract
Imitation gemstone glass has numerous characteristics, including low cost, rich colour, stable colouring, and the formation of colour-changing effects that can meet the jewellery market demand for beautiful gemstones of middle and low grades. In this study, four types of gem-imitating glass were [...] Read more.
Imitation gemstone glass has numerous characteristics, including low cost, rich colour, stable colouring, and the formation of colour-changing effects that can meet the jewellery market demand for beautiful gemstones of middle and low grades. In this study, four types of gem-imitating glass were prepared by the elemental substitution of praseodymium, neodymium and chromium elements based on rare earth glass and examined by combining refractive index, density, spectral characteristics and colour parameters. Sample 1 contained only Pr6O11 and showed a golden-yellow colour like chrysoberyl. Sample 2 contained only Nd2O3 and showed a blue-purple colour like amethyst. Sample 3 contained Pr6O11 and Nd2O3 and appeared green under D65 light source and red under A light source, with a colour-change effect like alexandrite. Sample 4 contained Pr6O11, Nd2O3 and Cr2O3 and showed a highly saturated green colour like emerald because of the strong colouring effect of Cr3+ in the glass. The findings revealed that all four samples are transparent, with a refractive index greater than 1.5 and a density higher than 2.6 g/cm3. The comprehensive performance of the four imitation gemstone glasses can be found in the corresponding natural gemstones, which has a certain practical value. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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27 pages, 11692 KiB  
Article
Multicomponent Low Initial Molar Ratio of SiO2/Al2O3 Geopolymer Mortars: Pilot Research
by Barbara Słomka-Słupik, Paulina Wiśniewska and Wiktor Bargieł
Materials 2022, 15(17), 5943; https://doi.org/10.3390/ma15175943 - 28 Aug 2022
Cited by 9 | Viewed by 2029
Abstract
Alkali-activated binders have the potential to consume various types of waste materials. Low initial molar ratios of SiO2/Al2O3 geopolymer mortars were considered in this article. Here we studied alkali-activated binders produced with photovoltaic glass powder in 5%; kaolin [...] Read more.
Alkali-activated binders have the potential to consume various types of waste materials. Low initial molar ratios of SiO2/Al2O3 geopolymer mortars were considered in this article. Here we studied alkali-activated binders produced with photovoltaic glass powder in 5%; kaolin clay in 15%; ground granulated blast furnace slag in 30%; alumina-lime cement in 30%; and, interchangeably, fly ash from coal combustion in 5%, fly ash from biomass combustion in 5%, or granulated autoclaved cellular concrete in 5%. The influence of clay dehydroxylation, curing conditions, glass presence, and a kind of waste material was investigated. According to the experimental results, strength (compressive and tensile) gradually increased with increasing time and with the use of calcined clay. Significant improvement in compressive strength was seen with the additional 3 days curing time in 105 °C when non-sintered clay was used. The presence of photovoltaic glass in alkali-activated mortars immobilised mercury and arsenic but released zinc, chromium, and sulphates. The microscopic observations confirmed the greater densification of the microstructure of the binder made of calcined clay due to its greater surface development and dehydroxylation. The binder of non-calcined clay was granular, and the interfacial transitional zone was more porous. The C–A–S–H gel seemed to be the main phase. XRD examination confirmed the presence of C–A–S–H, C–S–H, zeolites, and many other phases in minor amount. The presented research was a pilot study, and its main goal was to develop it further. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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20 pages, 78152 KiB  
Article
Removal of Organic Dyes from Aqueous Solutions by Activated Carbons Prepared from Residue of Supercritical Extraction of Marigold
by Aleksandra Bazan-Wozniak, Robert Wolski, Dorota Paluch, Piotr Nowicki and Robert Pietrzak
Materials 2022, 15(10), 3655; https://doi.org/10.3390/ma15103655 - 20 May 2022
Cited by 9 | Viewed by 1655
Abstract
In the present work, we reported on the efficiency of the removal of organic dyes by adsorption on activated carbons prepared from the residue of supercritical extraction of marigold. The performance of adsorbents prepared was tested towards methyl red, methylene blue, malachite green, [...] Read more.
In the present work, we reported on the efficiency of the removal of organic dyes by adsorption on activated carbons prepared from the residue of supercritical extraction of marigold. The performance of adsorbents prepared was tested towards methyl red, methylene blue, malachite green, and crystal violet at room temperature. The effects of carbonization (500 and 700 °C) and activation (700 and 800 °C) temperatures, textural parameters, and acid-base character of the adsorbent surface on the sorption properties of the activated carbons were established. Activated carbons are characterized by low developed specific surface area, from 2 to 206 m2/g, and have a basic character of the surface (pH of carbons water extracts ranging from 10.4 to 11.2). Equilibrium adsorption isotherms were investigated. The equilibrium data were analyzed in the Langmuir, Freundlich, and Temkin models. The adsorption capacities of activated carbons studied varied from 47.62 to 102.43 mg/g towards methyl red, 53.14 to 139.72 mg/g towards methyl red, 425.46 to 622.80 towards malachite green and 155.91 to 293.75 mg/g towards crystal violet, from their water solutions. Kinetics of the adsorption of the organic dyes studied were found to be described by the pseudo-second-order model. It was proven that through the physical activation of the residue of supercritical extraction of marigold, it is possible to obtain carbonaceous materials of very high adsorption capacity towards organic pollutants. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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13 pages, 9028 KiB  
Article
Research on Flocculant Selection for Classified Fine Tailings Based on Micro-Characterization of Floc Structure Characteristics
by Yuye Tan, Xiang Meng, Zhiwei Jiang, Chongchong Han and Mochuan Guo
Materials 2022, 15(7), 2460; https://doi.org/10.3390/ma15072460 - 27 Mar 2022
Cited by 3 | Viewed by 1874
Abstract
The rapid settlement of tailings is an important technical guarantee for the continuous production of downhole filling. The selection of a reasonable flocculant is essential for accelerating the settlement speed of classified fine tailings. The present paper conducts indoor static sedimentation experiments, NMR [...] Read more.
The rapid settlement of tailings is an important technical guarantee for the continuous production of downhole filling. The selection of a reasonable flocculant is essential for accelerating the settlement speed of classified fine tailings. The present paper conducts indoor static sedimentation experiments, NMR observation, electron microscope scanning, and other methods to analyze the porosity and pore-size distribution characteristics of floc solution for classified fine tailing under four flocculants, namely, ZYZ, ZYD, JYC-1, and JYC-2. The dimension, spatial distribution characteristics, particle size characteristics, and morphological characteristics of the scanning electron microscope images of floc were studied. Results show that the unit consumption of flocculant at 30 g/t is the critical value for increasing the flocculation and sedimentation effect of the classified fine tailings solution. The highest distribution percentage of small-sized classified fine tailings and the lowest average pore size was observed under the ZYZ-type flocculant. This flocculant also obtained the lowest porosity, largest average floc size, largest area occupied by the floc, lowest pore percentage, and the densest floc structure. Thus, this flocculant showed the best flocculation effect. A negative correlation was observed between the equivalent diameter of floc with varying settlement heights. The dimension of floc increased with the decrease in bed settlement height, and the overall structure of the floc gradually transitioned from loose to dense from top to bottom. The present paper characterizes the microscopic morphology and spatial structure characteristics of floc under different flocculants from a microscopic point of view. The present paper also provides a scientific basis for the selection of the optimal flocculant. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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14 pages, 24726 KiB  
Article
Leaching of Copper Contained in Waste Printed Circuit Boards, Using the Thiosulfate—Oxygen System: A Kinetic Approach
by Eleazar Salinas-Rodríguez, Juan Hernández-Ávila, Eduardo Cerecedo-Sáenz, Alberto Arenas-Flores, Maria A. Veloz-Rodríguez, Norman Toro, Maria del P. Gutiérrez-Amador and Otilio A. Acevedo-Sandoval
Materials 2022, 15(7), 2354; https://doi.org/10.3390/ma15072354 - 22 Mar 2022
Cited by 5 | Viewed by 1976
Abstract
The present work is related to the treatment of crushed waste of printed circuit boards (WPCBs) from electrical and electronic devices (WEEE), carrying out the recovery of copper in solution. In the first stage, the studied material was characterized by AAS, SEM-EDS, and [...] Read more.
The present work is related to the treatment of crushed waste of printed circuit boards (WPCBs) from electrical and electronic devices (WEEE), carrying out the recovery of copper in solution. In the first stage, the studied material was characterized by AAS, SEM-EDS, and XRD. The results revealed significantly high amounts of copper (744.42 mg/g), compared with the rest of the metals present in the sample, mainly iron and zinc. In the second stage of the work, alkali dynamic leaching experiments were carried out in the S2O32 O2 medium, evaluating important kinetic variables in order to verify the controlling step of the system and adjust the data to a kinetic model. According to the results obtained from the various experimental tests executed, it was found that in the studied system of S2O32 O2, the leaching of copper was preferably adjusted to the model of spherical particles with a shrinking core finding a mixed chemical–diffusive control, with values of Ea = 25.78 kJ/mol and n = 0.22 (for the leaching reagent), indicating that the reaction was controlled by the oxygen transport to the solid–liquid interface and also by the chemical reaction in the surface of particles, obtaining up to 99.82% copper in solution. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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16 pages, 3935 KiB  
Article
High-Selective Extraction of Scandium (Sc) from Bauxite Residue (Red Mud) by Acid Leaching with MgSO4
by Andrei Shoppert, Irina Loginova, Julia Napol’skikh and Dmitry Valeev
Materials 2022, 15(4), 1343; https://doi.org/10.3390/ma15041343 - 11 Feb 2022
Cited by 10 | Viewed by 2477
Abstract
Bauxite residue, also known as red mud (RM), from alumina production is the most promising technogenic material for the production of scandium (Sc) and other rare earth elements (REEs). Conveniently, RM is processed by using a strong acid (pH < 2.5), which lead [...] Read more.
Bauxite residue, also known as red mud (RM), from alumina production is the most promising technogenic material for the production of scandium (Sc) and other rare earth elements (REEs). Conveniently, RM is processed by using a strong acid (pH < 2.5), which lead to co-dissolution of iron and other undesirable major components. In this work, for the first time, the possibility of selective extraction of scandium from red mud by using highly diluted acid (pH > 4) in the presence of MgSO4 was shown. The effect of temperature (40–80 °C), time (0–60 min), pH (2–5), and the MgSO4 concentration (12–36 g L−1) on Sc extraction efficiency was evaluated. It was shown that Sc extraction was higher than 63% even at a pH of 4, at 80 °C, after 1 h, while more than 80% could be extracted at a pH of 2. Iron extraction reduced from 7.7 to 0.03% by increasing the pH from 2 to 4. The kinetics study using the shrinking core model (SCM) has shown that diffusion through a product layer is a rate-limiting stage of the process at high temperatures (>60 °C) and low pH (<3), whereas, at lower temperatures and higher pH values, the leaching rate is limited by diffusion through the liquid film. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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11 pages, 2656 KiB  
Article
Metallurgical Coke Combustion with Different Reactivity under Nonisothermal Conditions: A Kinetic Study
by Yuelin Qin, Qingfeng Ling, Wenchao He, Jinglan Hu and Xin Li
Materials 2022, 15(3), 987; https://doi.org/10.3390/ma15030987 - 27 Jan 2022
Cited by 10 | Viewed by 2394
Abstract
The combustion characteristics and kinetics of high- and low-reactivity metallurgical cokes in an air atmosphere were studied by thermogravimetric instrument. The Coats–Redfern, FWO, and Vyazovkin integral methods were used to analyze the kinetics of the cokes, and the kinetic parameters of high- and [...] Read more.
The combustion characteristics and kinetics of high- and low-reactivity metallurgical cokes in an air atmosphere were studied by thermogravimetric instrument. The Coats–Redfern, FWO, and Vyazovkin integral methods were used to analyze the kinetics of the cokes, and the kinetic parameters of high- and low-reactivity metallurgical cokes were compared. The results show that the heating rate affected the comprehensive combustion index and combustion reaction temperature range of the cokes. The ignition temperature, burnout temperature, combustion characteristics, and maximum weight-loss rate of low-reactivity coke (L-Coke) were better than high-reactivity coke (H-Coke). Low-reactivity coke had better thermal stability and combustion characteristics. At the same time, it was calculated via three kinetic analysis methods that the combustion activation energy gradually decreased with the progress of the reaction. The coke combustion activation energy calculated by the Coats–Redfern method was larger than the coke combustion activation energy calculated by the FWO and Vyazovkin methods, but the laws were consistent. The activation energy of L-Coke was about 4~8 kJ/mol more than that of H-Coke. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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19 pages, 8049 KiB  
Article
Physico-Chemical Characteristics of Spodumene Concentrate and Its Thermal Transformations
by Allen Yushark Fosu, Ndue Kanari, Danièle Bartier, Harrison Hodge, James Vaughan and Alexandre Chagnes
Materials 2021, 14(23), 7423; https://doi.org/10.3390/ma14237423 - 3 Dec 2021
Cited by 11 | Viewed by 3313
Abstract
Spodumene concentrate from the Pilbara region in Western Australia was characterized by X-ray diffraction (XRD), Scanning Electron Microscope Energy Dispersive Spectroscopy (SEM-EDS) and Mineral Liberation Analysis (MLA) to identify and quantify major minerals in the concentrate. Particle diameters ranged from 10 to 200 [...] Read more.
Spodumene concentrate from the Pilbara region in Western Australia was characterized by X-ray diffraction (XRD), Scanning Electron Microscope Energy Dispersive Spectroscopy (SEM-EDS) and Mineral Liberation Analysis (MLA) to identify and quantify major minerals in the concentrate. Particle diameters ranged from 10 to 200 microns and the degree of liberation of major minerals was found to be more than 90%. The thermal behavior of spodumene and the concentration of its polymorphs were studied by heat treatments in the range of 900 to 1050 °C. All three polymorphs of the mineral (α, γ and β) were identified. Full transformation of the α-phase was achieved at 975 °C and 1000 °C after 240 and 60 min treatments, respectively. SEM images of thermally treated concentrate revealed fracturing of spodumene grains, producing minor cracks initially which became more prominent with increasing temperature. Material disintegration, melting and agglomeration with gangue minerals were also observed at higher temperatures. The metastable γ-phase achieved a peak concentration of 23% after 120 min at 975 °C. We suggest 1050 °C to be the threshold temperature for the process where even a short residence time causes appreciable transformation, however, 1000 °C may be the ideal temperature for processing the concentrate due to the degree of material disintegration and α-phase transformation observed. The application of a first-order kinetic model yields kinetic parameters which fit the experimental data well. The resultant apparent activation energies of 655 and 731 kJ mol−1 obtained for α- and γ-decay, respectively, confirm the strong temperature dependence for the spodumene polymorph transformations. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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16 pages, 3617 KiB  
Article
Use of the O2-Thiosemicarbazide System, for the Leaching of: Gold and Copper from WEEE & Silver Contained in Mining Wastes
by Eduardo Cerecedo-Sáenz, Edgar A. Cárdenas-Reyes, Abner H. Rojas-Calva, Ma. Isabel Reyes-Valderrama, Ventura Rodríguez-Lugo, Norman Toro, Edelmira Gálvez, Otilio A. Acevedo-Sandoval, Juan Hernández-Ávila and Eleazar Salinas-Rodríguez
Materials 2021, 14(23), 7329; https://doi.org/10.3390/ma14237329 - 30 Nov 2021
Cited by 4 | Viewed by 1648
Abstract
Environmental pollution today is a latent risk for humanity, here the need to recycle waste of all kinds. This work is related to the kinetic study of the leaching of gold and copper contained in waste electrical and electronic equipment (WEEE) and silver [...] Read more.
Environmental pollution today is a latent risk for humanity, here the need to recycle waste of all kinds. This work is related to the kinetic study of the leaching of gold and copper contained in waste electrical and electronic equipment (WEEE) and silver contained in mining wastes (MW), using the O2-thiosemicarbazide system. The results obtained show that this non-toxic leaching system is adequate for the leaching of said metals. Reaction orders were found ranging from 0 (Cu), 0.93 (Ag), and 2.01 (Au) for the effect of the reagent concentration and maximum recoveries of 77.7% (Cu), 95.8% (Au), and 60% (Ag) were obtained. Likewise, the activation energies found show that the leaching of WEEE is controlled by diffusion (Cu Ea = 9.06 and Au Ea = 18.25 kJ/Kmol), while the leaching of MW (Ea = 45.55 kJ/Kmol) is controlled by the chemical reaction. For the case of stirring rate, it was found a low effect and only particles from WEEE and MW must be suspended in solution to proceed with the leaching. The pH has effect only at values above 8, and finally, for the case of MW, the O2 partial pressure has a market effect, going the Ag leaching from 33% at 0.2 atm up to 60% at a 1 atm. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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10 pages, 5020 KiB  
Article
Effect of Oily Sludge Treatment with Molten Blast Furnace Slag on the Mineral Phase Reconstruction of Water-Quenched Slag Properties
by Yuelin Qin, Ke Zhang, Xinlong Wu, Qingfeng Ling, Jinglan Hu, Xin Li and Hao Liu
Materials 2021, 14(23), 7285; https://doi.org/10.3390/ma14237285 - 28 Nov 2021
Cited by 4 | Viewed by 2521
Abstract
Blast furnace slag, which is the main by-product of the ironmaking process discharged at 1450 °C, contains high-quality sensible heat, while oily sludge is the main solid waste produced in the process of gas exploration, storage, and transportation. The energy and resource utilization [...] Read more.
Blast furnace slag, which is the main by-product of the ironmaking process discharged at 1450 °C, contains high-quality sensible heat, while oily sludge is the main solid waste produced in the process of gas exploration, storage, and transportation. The energy and resource utilization of blast furnace slag is complementary to the environmentally friendly treatment of oily sludge, which has provided a new idea for the multi-factor synergistic cycle and energy transformation of the two wastes. The pyrolysis of the oily sludge with the molten blast furnace slag was conducted in the current paper. Results showed that the oily sludge was rapidly pyrolyzed, and the heavy metal elements in the oily sludge were solidified. The solidification rate of the heavy metals exceeds 90%, except for vanadium. The reconstituted water-quenched blast furnace slag still has good activity, and it will not affect the further use of the slag after pyrolysis (BFS-P). Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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16 pages, 1512 KiB  
Article
Solid Peroxy Compounds as Additives to Organic Waste for Reclamation of Post-Industrial Contaminated Soils
by Angelika Więckol-Ryk, Maciej Thomas and Barbara Białecka
Materials 2021, 14(22), 6979; https://doi.org/10.3390/ma14226979 - 18 Nov 2021
Cited by 2 | Viewed by 1819
Abstract
Solid peroxy compounds have been increasingly applied for the removal of organic pollution from contaminated groundwater and soil due to their ability to release oxygen and hydrogen peroxide. The influence of two solid peroxy compounds (sodium percarbonate, 2Na2CO3·3H2 [...] Read more.
Solid peroxy compounds have been increasingly applied for the removal of organic pollution from contaminated groundwater and soil due to their ability to release oxygen and hydrogen peroxide. The influence of two solid peroxy compounds (sodium percarbonate, 2Na2CO3·3H2O2 and calcium peroxide, CaO2) with poultry manure (PM) added to contaminated soil on the growth of the tested plants (Sinapis alba, Lepidium sativum L. and Sorghum bicolor L. Moench) and the quality of soil water leachates was investigated. A series of experiments involving the addition of CaO2 and 2Na2CO3·3H2O2 at the dose of 0.075 g/g PM improved the growth of tested plants. The conducted study indicated that the use of peroxy compounds not only removed pathogens from livestock waste, but also improved the quality of plant growth. The calculated factors for the growth of roots (GFR) and growth of shoots (GFS) in soils treated with a mixture of peroxy compounds and PM were higher than in soils treated only with PM. The physicochemical analysis of soil water leachates indicated that solid peroxy compounds may be a promising alternative compared to the currently used hygienizing agent such as calcium hydroxide (Ca(OH)2). Solid peroxy compounds increased the bioavailability of components necessary for proper seed germination and plant growth (N, P, K, Ca, Mg and S). In most of the studied cases, the obtained plant shoot and root growth rates were higher for soil mixtures containing organic waste deactivated by biocidal compounds, compared to soils that contained only poultry manure. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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14 pages, 2825 KiB  
Article
Volcanic Tuff as Secondary Raw Material in the Production of Clay Bricks
by Nicoleta Cobîrzan, Gyorgy Thalmaier, Anca-Andreea Balog, Horia Constantinescu, Andrei Ceclan and Mircea Nasui
Materials 2021, 14(22), 6872; https://doi.org/10.3390/ma14226872 - 15 Nov 2021
Cited by 8 | Viewed by 2584
Abstract
The present work examines an innovative manufacturing technique for fired clay bricks, using tuff as a secondary raw material. Samples were made of clay and tuff (0–30 wt.%) fired at 900 to 1100 °C. The chemical and mineralogical compositions and physical and thermal [...] Read more.
The present work examines an innovative manufacturing technique for fired clay bricks, using tuff as a secondary raw material. Samples were made of clay and tuff (0–30 wt.%) fired at 900 to 1100 °C. The chemical and mineralogical compositions and physical and thermal analyses of raw materials were investigated by using SEM-EDS, RX and DTA-TG curves. The samples were analysed from the mineralogical, technological and mechanical points of view. The result show that the tuff’s presence in the clay mixtures considerably reduced the shrinkage of the product during the firing process, and the manufactured samples were of excellent quality. The compressive strength of the bricks varied from 5–35.3MPa, being influenced by the tuff content, clay matrix properties and firing temperatures. Finally, the heat demand for increasing the temperature from room to the firing temperature of the sample with 10% tuff content was 22%. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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11 pages, 380 KiB  
Article
Micronized Oat Husk: Particle Size Distribution, Phenolic Acid Profile and Antioxidant Properties
by Dariusz Dziki, Wojciech Tarasiuk and Urszula Gawlik-Dziki
Materials 2021, 14(18), 5443; https://doi.org/10.3390/ma14185443 - 20 Sep 2021
Cited by 16 | Viewed by 2779
Abstract
Oat husk (OH; hull) is a by-product generated from oat processing and is rich in insoluble fibre and phenolic compounds. The aim of this work was to study the particle size distribution, antioxidant activity, and phenolic profile of micronized OH. For this purpose, [...] Read more.
Oat husk (OH; hull) is a by-product generated from oat processing and is rich in insoluble fibre and phenolic compounds. The aim of this work was to study the particle size distribution, antioxidant activity, and phenolic profile of micronized OH. For this purpose, the hull was first sterilized using superheated steam and was then ground using an impact classifier mill. The particle size distribution (PSD) of the ground husk was determined using the laser diffraction method and the parameters characterizing the PSD of the ground husk, and its antioxidant activity were calculated. In addition, UPLC-MS/MS analysis of phenolic acids was also performed. Micronization of the sterilized husk effectively decreased the size of the particles, and with the increasing speed of the rotor and classifier, the median size of the particles (d50) decreased from 63.8 to 16.7 µm. The following phenolic acids were identified in OH: ferulic, caffeic, p-hydroxybenzoic, vanillic, syringic, and synapic acid. Ferulic acid constituted about 95% of total phenolic acids. The antioxidant activity of the obtained extracts increased as the particle size of the micronized husk decreased. The highest half maximal inhibitory concentration (EC50 index) was found for chelating power, and the lowest was found in the case of radical scavenging activity against DPPH. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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19 pages, 5005 KiB  
Article
Some Aspects of the Thermochemical Route for the Valorization of Plastic Wastes, Part I: Reduction of Iron Oxides by Polyvinyl Chloride (PVC)
by Ndue Kanari, Nour-Eddine Menad, Lev O. Filippov, Seit Shallari, Eric Allain, Fabrice Patisson and Jacques Yvon
Materials 2021, 14(15), 4129; https://doi.org/10.3390/ma14154129 - 24 Jul 2021
Cited by 5 | Viewed by 2395
Abstract
The mass production of synthetic plastics began in the last century and today they have become one of the most abundant man-made materials. The disposal or the beneficiation of end-of-life plastics represent a great challenge for society especially in the case of polyvinyl [...] Read more.
The mass production of synthetic plastics began in the last century and today they have become one of the most abundant man-made materials. The disposal or the beneficiation of end-of-life plastics represent a great challenge for society especially in the case of polyvinyl chloride (PVC). This study is focused on the use of PVC waste as a useful agent for the direct reduction of hematite (Fe2O3) after a thermal treatment at 300 °C for removing the chlorine contained in PVC. Thermal reduction tests were conducted from 600 °C to 1100 °C with (Fe2O3 + PVC + clay) pellet mixtures in which clay was used as plasticizing and binder agent of the pellets. The starting samples and treatment residues were analyzed by scanning electron microscopy through energy dispersive spectroscopy (SEM-EDS) and X-ray diffraction (XRD) to monitor the chemical behavior and reactivity of the pellet constituents during their thermal treatment. The stepwise reduction of hematite up to metallic iron was achieved at temperatures approaching 1000 °C, confirming the capability of using PVC waste for the direct reduction of iron oxides. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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17 pages, 3139 KiB  
Article
Improving the Properties of Degraded Soils from Industrial Areas by Using Livestock Waste with Calcium Peroxide as a Green Oxidizer
by Angelika Więckol-Ryk, Maciej Thomas and Barbara Białecka
Materials 2021, 14(11), 3132; https://doi.org/10.3390/ma14113132 - 7 Jun 2021
Cited by 4 | Viewed by 2712
Abstract
Over the past years, the treatment and use of livestock waste has posed a significant problem in environmental engineering. This paper outlines a new approach to application of calcium peroxide (CaO2) as a green oxidizer and microbiocidal agent in the treatment [...] Read more.
Over the past years, the treatment and use of livestock waste has posed a significant problem in environmental engineering. This paper outlines a new approach to application of calcium peroxide (CaO2) as a green oxidizer and microbiocidal agent in the treatment of poultry manure. It also presents the application of pretreated waste in improvement of degraded soils in industrial areas. The CCD (Central Composite Design) and RSM (Response Surface Methodology) were employed for optimizing the process parameters (CaO2 concentration 1.6–8.4 wt %, temperature 5.2–38.8 °C and contact time 7–209 h). The analysis of variance (ANOVA) was used to analyze the experimental results, which indicated good fit of the approximated to the experimental data (R2 = 0.8901, R2adj = 0.8168). The amendment of CaO2 in optimal conditions (8 wt % of CaO2, temperature 22 °C and contact time 108 h) caused a decrease in bacteria Escherichia coli (E. coli) in poultry manure from 8.7 log10 CFU/g to the acceptable level of 3 log10 CFU/g. The application of pretreated livestock waste on degraded soils and the studies on germination and growth of grass seed mixture (Lollum perenne—Naki, Lollum perenne—Grilla, Poa pratensis—Oxford, Festuca rubbra—Relevant, Festuca rubbra—Adio and Festuca trachypylla—Fornito) showed that a dose of 0.08 g of CaO2 per 1 gram of poultry manure induced higher yield of grass plants. The calculated indicators for growth of roots (GFR) and shoots (GFS) in soils treated with poultry manure were 10–20% lower compared to soils with amended CaO2. The evidence from this study suggests that CaO2 could be used as an environmentally friendly oxidizer and microbiocidal agent for livestock waste. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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23 pages, 13731 KiB  
Article
Effect of Waste Glass on the Properties and Microstructure of Magnesium Potassium Phosphate Cement
by Qiubai Deng, Zhenyu Lai, Rui Xiao, Jie Wu, Mengliang Liu, Zhongyuan Lu and Shuzhen Lv
Materials 2021, 14(8), 2073; https://doi.org/10.3390/ma14082073 - 20 Apr 2021
Cited by 16 | Viewed by 2366
Abstract
Waste glass is a bulk solid waste, and its utilization is of great consequence for environmental protection; the application of waste glass to magnesium phosphate cement can also play a prominent role in its recycling. The purpose of this study is to evaluate [...] Read more.
Waste glass is a bulk solid waste, and its utilization is of great consequence for environmental protection; the application of waste glass to magnesium phosphate cement can also play a prominent role in its recycling. The purpose of this study is to evaluate the effect of glass powder (GP) on the mechanical and working properties of magnesium potassium phosphate cement (MKPC). Moreover, a 40mm × 40mm × 40mm mold was used in this experiment, the workability, setting time, strength, hydration heat release, porosity, and microstructure of the specimens were evaluated. The results indicated that the addition of glass powder prolonged the setting time of MKPC, reduced the workability of the matrix, and effectively lowered the hydration heat of the MKPC. Compared to an M/P ratio (MgO/KH2PO4 mass ratio) of 1:1, the workability of the MKPC with M/P ratios of 2:1 and 3:1 was reduced by 1% and 2.1%, respectively, and the peak hydration temperatures were reduced by 0.5% and 14.6%, respectively. The compressive strength of MKPC increased with an increase in the glass powder content at the M/P ratio of 1:1, and the addition of glass powder reduced the porosity of the matrix, effectively increased the yield of struvite-K, and affected the morphology of the hydration products. With an increase in the M/P ratio, the struvite-K content decreased, many tiny pores were more prevalent on the surface of the matrix, and the bonding integrity between the MKPC was weakened, thereby reducing the compressive strength of the matrix. At less than 40 wt.% glass powder content, the performance of MKPC improved at an M/P ratio of 1:1. In general, the addition of glass powders improved the mechanical properties of MKPC and reduced the heat of hydration. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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14 pages, 6460 KiB  
Article
New EAF Slag Characterization Methodology for Strategic Metal Recovery
by Nour-Eddine Menad, Nassima Kana, Alain Seron and Ndue Kanari
Materials 2021, 14(6), 1513; https://doi.org/10.3390/ma14061513 - 19 Mar 2021
Cited by 20 | Viewed by 3818
Abstract
The grown demand of current and future development of new technologies for high added value and strategic metals, such as molybdenum, vanadium, and chromium, and facing to the depletion of basic primary resources of these metals, the metal extraction and recovery from industrial [...] Read more.
The grown demand of current and future development of new technologies for high added value and strategic metals, such as molybdenum, vanadium, and chromium, and facing to the depletion of basic primary resources of these metals, the metal extraction and recovery from industrial by-products and wastes is a promising choice. Slag from the steelmaking sector contains a significant amount of metals; therefore, it must be considered to be an abundant secondary resource for several strategic materials, especially chromium. In this work, the generated slag from electric arc furnace (EAF) provided by the French steel industry was characterized by using multitude analytical techniques in order to determine the physico-chemical characteristics of the targeted slag. The revealed main crystallized phases are larnite (Ca2SiO4), magnetite (Fe3O4), srebrodolskite (Ca2Fe2O5), wüstite (FeO), maghemite (Fe2.6O3), hematite (Fe2O3), chromite [(Fe,Mg)Cr2O4], and quartz (SiO2). The collected slag sample contains about 34.1% iron (48.5% Fe2O3) and 3.5% chromium, whilst the vanadium contents is around 1500 ppm. The Mössbauer spectroscopy suggested that the non-magnetic fraction represents 42 wt% of the slag, while the remainder (58 wt%) is composed of magnetic components. The thermal treatment of steel slag up to 900 °C indicated that this solid is almost stable and few contained phases change their structures. Full article
(This article belongs to the Special Issue Processing of End-of-Life Materials and Industrial Wastes)
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