Ferroalloy Minerals Processing and Technology, 2nd Edition

A special issue of Minerals (ISSN 2075-163X). This special issue belongs to the section "Mineral Processing and Extractive Metallurgy".

Deadline for manuscript submissions: 31 December 2024 | Viewed by 799

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Natural Resources Research Institute (NRRI), University of Minnesota Duluth, One Gayley Avenue/PO Box 188, Coleraine, MN 55722, USA
Interests: mineral processing; extractive metallurgy; geo-metallurgy; dry beneficiation; dewatering; battery materials; waste valorization
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Department of Metallurgical and Materials Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
Interests: extractive metallurgy; waste utilization; recycling; sustainability
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Department for Industrial Furnaces and Heat Engineering (IOB), RWTH Aachen University, Kopernikusstraße 10, 52074 Aachen, Germany
Interests: physical and numerical fluid flow simulations of metallurgical or glass melts and furnace atmospheres; physical based process models of thermoprocessing plants

Special Issue Information

Dear Colleagues,

An increase in the demand and supply of different metals in recent times is alarming for the efficient processing of various ferroalloy minerals. Ferroalloys are broadly referred to as alloys of iron with one or more other elements added to steel melts to achieve the distinctive properties and qualities of steel. Generally, they are produced in large quantities, referred to as bulk, and include ferrochromium, ferrochromium–silicon, ferromanganese, ferrosilicon, silicomanganese, ferromanganese, etc. There are also special or noble ferroalloys, which are similarly produced in smaller quantities and include ferroboron, ferromolybdenum, ferronickel, ferroniobium, ferrophosphorus, ferrotitanium, ferrotungsten, ferrovanadium, etc.

The ferroalloy production process involves a total value chain starting with the mining of raw materials, beneficiation to discard the gangue minerals, and extractive metallurgy (including pyrometallurgy, hydrometallurgy, and electrometallurgy). Ferroalloy production is a cost- and energy-intensive sector that needs special focus. In addition, the mining and mineral industry of these ferroalloy minerals has changed significantly over recent years due to the handling of lower-tenor complex ores, adversely impacting the energy use as well as the carbon footprint. Further, the current need for special metals challenges the efficient scientific process in all sectors of ferroalloy production.

Therefore, the adoption of efficient and cost-effective technology for the production of ferroalloys is a rigorous task to meet future demands in terms of lowering CO2 emissions along with protecting the environment by incorporating innovative and sustainable processes. A special focus is also required to address the attempts at decarbonization in the ferroalloy manufacturing process (the ore-to-metal value chain). With this, a Special Issue on “Ferroalloy Mineral Processing and Technology” is proposed to be published in the esteemed journal Minerals.

This Special Issue will identify the latest technology and developments for the new, cost-effective, environmentally friendly, innovative, and sustainable mining and processing of ferroalloy minerals, as well as the extraction of alloys/metals. Minerals invites papers on various aspects of ferroalloy mineral processing and technology, including, but not limited to, the following:

  • Advanced characterization of minerals, ferroalloys/metals, and slag, which includes special techniques for analysis, geo-metallurgy, the development of prediction tools, etc.
  • The mining and beneficiation of minerals associated with the ferroalloy industry, which include advanced separation methods, dry processing, digital mine planning, etc.
  • Energy-efficient pyrometallurgical processes, including pre-treatment methods, alternative energy sources, and new technologies and processes to address CO2 emissions.
  • Decarbonization studies in the ferroalloy manufacturing value chain.
  • Novel hydrometallurgy and electrometallurgy processes for the production of different alloys as well as metals.
  • Waste-heat recovery, zero-effluent discharge, and solid-waste utilization approaches towards sustainability in the ferroalloy industry.
  • Process modeling along the production route of ferroalloys.

Dr. Sunil Kumar Tripathy
Dr. Chenna Rao Borra
Dr. Moritz Eickhoff
Guest Editors

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Keywords

  • ferroalloys
  • decarbonization
  • mineral processing
  • extractive metallurgy
  • geo-metallurgy
  • pyrometallurgy
  • hydrometallurgy
  • electrometallurgy
  • waste utilization
  • slag valorization
  • ferrochrome
  • ferrochromium–silicon
  • ferro-manganese
  • ferro-silicon
  • silico-manganese
  • ferro-manganese
  • ferroboron
  • ferromolybdenum
  • ferronickel
  • ferroniobium
  • ferrophosphorus
  • ferrotitanium
  • ferrotungsten
  • ferrovanadium submerged arc furnace
  • process modelling

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Published Papers (1 paper)

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Research

18 pages, 7107 KiB  
Article
Value Extraction from Ferrochrome Slag: A Thermochemical Equilibrium Calculation and Experimental Approach
by Nilamadhaba Sahu, Gajanan U. Kapure, Pankaj Kumar, Sunil Kumar Tripathy, Arijit Biswas, Navneet Singh Randhawa and Manas Paliwal
Minerals 2024, 14(11), 1097; https://doi.org/10.3390/min14111097 - 29 Oct 2024
Viewed by 445
Abstract
The valorization of slag from the production of high-carbon ferrochrome is a challenge for ferrochrome producers. The recycling of high-carbon ferrochrome slag was explored through the smelting route to recover Fe–Si–Al–Cr alloys and reengineer the residual slag for alumina-enriched refractory material. In this [...] Read more.
The valorization of slag from the production of high-carbon ferrochrome is a challenge for ferrochrome producers. The recycling of high-carbon ferrochrome slag was explored through the smelting route to recover Fe–Si–Al–Cr alloys and reengineer the residual slag for alumina-enriched refractory material. In this research, the focus was to reduce the SiO2% and enrichment of Al2O3% in the final slag and recover the metallic value in the form of a complex alloy containing Fe, Si, Cr and Al. The manuscript consists of a thermochemical simulation of the smelting of FeCr slag followed by smelting experiments to optimize the process parameters such as temperature and the addition of coke, cast iron and alumina. An experimental investigation revealed that the maximum recovery of Si (57.4% recovery), Al in the alloy (20.56% recovery) and Al2O3 (85.78% recovery) in the slag was achieved at a charge mix consisting of 1000 g of FeCr slag, 300 g of alumina, 200 g of cast iron and 300 g of coke. The present study also demonstrated the usefulness of prior thermochemical calculations for smelting metallurgical wastes such as slag from high-carbon ferrochrome production for value creation and reutilization purposes. Full article
(This article belongs to the Special Issue Ferroalloy Minerals Processing and Technology, 2nd Edition)
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