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Preparation, Characterization and Applications of Advanced Polymer Coatings

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Polymer Membranes and Films".

Deadline for manuscript submissions: closed (10 June 2024) | Viewed by 8978

Special Issue Editor


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Guest Editor
School of Materials Science and Engineering, Shaanxi Key Laboratory of Green Preparation and Functionalization for Inorganic Materials, Shaanxi University of Science & Technology, Xi'an 710021, China
Interests: fiber reinforced polymer composites; nano-composites; interface/interphase; surface coating; super-hydrophobicity

Special Issue Information

Dear Colleagues,

Advanced polymer coatings include the use of novel or hybrid polymers/materials and advanced modification technologies to develop structural and functional coatings for protection in demanding contact conditions or extreme environmental conditions, or for enhanced interfacial interactions and properties to improve the overall performance of composites. These coatings can prolong the service life of materials, provide special protection functions, and extend the application range of products.

The present Special Issue of Polymers, entitled “Preparation, Characterization and Applications of Advanced Polymer Coatings”, welcomes original research papers and reviews reporting advances in, but not limited to, the following areas:

I: Functional coatings, including self-lubrication and wear resistance, thermal protection, corrosion resistance, oxidation resistance, hydrophilicity/hydrophobicity, self-cleaning, self-healing, anti-icing, antibacterial properties, etc.;

II: Fiber and nanomaterial surface sizing/coating towards the improvement of interface/interphase performance or overall performance of composites;

III: Biomimetic coating towards the achievement of high strength and toughness;

IV: Advanced surface modification technologies;

V: Advanced characterization technologies for surfaces and interfaces.

Dr. Qing Wu
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Polymers is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2700 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • polymer-based coatings
  • surface treatments
  • interface/interphase
  • polymer-based and bio-based composites

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Published Papers (6 papers)

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Research

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15 pages, 5199 KiB  
Article
Anticorrosion Performance of Waterborne Coatings with Modified Nanoscale Titania under Subtropical Maritime Climate
by Yang Lyu, Weipeng Sun, Tingyou Feng, Wenge Li, Yong Jiang, Chenglin Zuo and Shuangxi Wang
Polymers 2024, 16(13), 1919; https://doi.org/10.3390/polym16131919 - 5 Jul 2024
Viewed by 935
Abstract
Steel structures located in subtropical marine climates face harsh conditions such as strong sunlight and heavy rain, and they are extremely corroded. In this study, a waterborne coating with excellent corrosion resistance, hydrophobic ability, high-temperature resistance and high density was successfully prepared by [...] Read more.
Steel structures located in subtropical marine climates face harsh conditions such as strong sunlight and heavy rain, and they are extremely corroded. In this study, a waterborne coating with excellent corrosion resistance, hydrophobic ability, high-temperature resistance and high density was successfully prepared by using modified nanoscale titania powders and grafted polymers. The effects of three modifiers on titania nanoparticles and waterborne coatings’ properties were studied independently. The experimental results showed that the activation index of the modification employing methacryloxy silane reached 97.5%, which achieved the best modification effect at 64.4 °C for 43.3 min. The waterborne coating with nanoscale titania modified by methacryloxy silane exhibited the best hydrophobic effect, with a drop contact angle of 115.4° and excellent heat resistance of up to 317.2 °C. The application of the waterborne modified coating in steel structures under subtropical maritime climates showed that the waterborne titania coatings demonstrated excellent resistance to corrosion, high temperatures and harsh sunlight, with a maximum service life of up to five years. Economic analysis indicated that, considering a conservative three-year effective lifespan, this coating could save more than 50% in cost compared with conventional industrial coatings. Finally, the strengthening mechanism of the polymer coatings with modified nanoscale titania was analyzed. Full article
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25 pages, 11671 KiB  
Article
Free-Flowing Polymer-Bonded Powder Composition of Hexahydro-1,3,5-trinitro-1,3,5-triazine Using Solvent–Slurry Coating
by Muhammad Soulaman Khan, Muhammad Ahsan, Sarah Farrukh, Erum Pervaiz and Abdul Qadeer Malik
Polymers 2024, 16(6), 841; https://doi.org/10.3390/polym16060841 - 19 Mar 2024
Viewed by 993
Abstract
A number of coating techniques have been used to improve the processability of high explosives. These techniques are typically used for developing compositions, such as boosters and fillers. The most typically used technique is the “solvent–slurry coating”. Several compositions of polymer-bonded explosives have [...] Read more.
A number of coating techniques have been used to improve the processability of high explosives. These techniques are typically used for developing compositions, such as boosters and fillers. The most typically used technique is the “solvent–slurry coating”. Several compositions of polymer-bonded explosives have been industrialized using this technique. The NUPC-6 polymer-bonded powder composition of hexahydro-1,3,5-trinitro-1,3,5-triazine is optimized using the solvent–slurry coating. It involved multiple processes, i.e., preparing a slurry of high explosives in an aqueous phase, dissolving the modified polymer binder in an organic solvent, maintaining both the solvent and slurry at controlled temperatures, introducing polymer binder solution and ingredients in the slurry, distilling the solvent, mixing contents homogeneously, filtering the polymer-coated hexahydro-1,3,5-trinitro-1,3,5-triazine composition, and drying in a vacuum oven. The phlegmatizing and hydrophobic agents enhance flowability and hydrophobicity. The mass flow rate, bulk density, tapped density, compressibility index, and Hausner ratio are determined to evaluate its flowability during filling operations. The results show that the composition is flowable using a filling funnel, with a 150 mm upper diameter, 25 mm flow diameter, and 136 mm total funnel height. The raw polymer binder was modified using diisooctylsebacate and SAE-10 oil. The additives in the composition enhance its flowability, and it might be used in underwater applications. Full article
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27 pages, 5651 KiB  
Article
Assessment of the Influence of Protective Polymer Coating on Panda Fiber Performance Based on the Results of Multivariant Numerical Simulation
by Anna A. Kamenskikh, Lyaysan Sakhabutdinova, Yulija A. Strazhec and Anastasia P. Bogdanova
Polymers 2023, 15(23), 4610; https://doi.org/10.3390/polym15234610 - 3 Dec 2023
Viewed by 1458
Abstract
This article considers the deformation behavior of Panda optical fiber using different models of material behavior for the tasks of predicting residual stresses after drawing when cooling from 2000 °C to room temperature (23 °C) and indenting the fiber into an aluminum half-space [...] Read more.
This article considers the deformation behavior of Panda optical fiber using different models of material behavior for the tasks of predicting residual stresses after drawing when cooling from 2000 °C to room temperature (23 °C) and indenting the fiber into an aluminum half-space at different parameters. These studies were conducted for single- and double-layer protective coatings (PCs), at different values of external load and thickness of single-layer PC. This paper determined the fields of residual stresses in the fiber formed during the drawing process. They are taken into account in modeling the fiber performance in the further process of this research. This article investigated two variants of PC behavior. The influence of behavior models and the number of covering layers on the deformation of the “fiber-half-space” system was analyzed. This paper establishes qualitative and quantitative regularities of the influence of the external load magnitude and relaxation properties of PCs on the deformation and optical characteristics of Panda optical fiber. Full article
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13 pages, 4255 KiB  
Article
Improving the Corrosion Resistance of Zn-Rich Epoxy Coating with Three-Dimensional Porous Graphene
by Zhihong Qin, Yinqiang Su, Yang Bai, Hangqi Lu, Tao Peng, Huifeng Zhong, Tao Chen and Xusheng Du
Polymers 2023, 15(21), 4302; https://doi.org/10.3390/polym15214302 - 1 Nov 2023
Cited by 1 | Viewed by 1417
Abstract
To improve the corrosion inhibition of zinc-rich epoxy (ZRE) composite coatings and shed light on the influence of the spatial structure of graphene fillers on the coatings’ performance, three-dimensional graphene (3DG) and a conventional graphene sheet (G) were used to modify the ZRE [...] Read more.
To improve the corrosion inhibition of zinc-rich epoxy (ZRE) composite coatings and shed light on the influence of the spatial structure of graphene fillers on the coatings’ performance, three-dimensional graphene (3DG) and a conventional graphene sheet (G) were used to modify the ZRE composite paint, respectively. The effect of introducing the 2D G fillers on the anti-corrosion behavior of ZRE was studied comprehensively, and its optimal content was determined to be 0.5 wt%. Interestingly, it was found that, comparing with 2D graphene sheets, the corrosion resistance of the ZRE coating could be enhanced more significantly with incorporating even less 3DG. With introducing only 0.1 wt% 3DG, the corrosion current intensity of the resulting 3DG/ZRE coating was reduced to be about 1/10 that of the G/ZRE coating with the same graphene content and 27% of that of the optimized G/ZRE. The corrosion products of the coating were analyzed with the XRD technique. The results indicated that, in contrast to neat ZRE coating, Zn5(CO3)2(OH)6 was absent from the corroded 3DG/ZRE coating, confirming its improved long-term anti-corrosion performance. The porous interconnected framework and high crystallinity of 3DG could contribute to not only its facilely mixing with epoxy resin, but also its effective incorporation into the conductive network of zinc micro-flakes, thus enhancing the corrosion resistance of its ZRE coating at a lower content. The innovative technology to improve the anti-corrosion performance of the ZRE coatings via using the 3D graphene fillers should be capable to be extended to other 2D fillers, such as MXenes. Full article
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18 pages, 28253 KiB  
Article
Nanocomposites Based on Polyethylene and Nickel Ferrite: Preparation, Characterization, and Properties
by Gleb Yurkov, Alexander Kozinkin, Stanislav Kubrin, Alexander Zhukov, Svetlana Podsukhina, Valeriy Vlasenko, Alexander Fionov, Vladimir Kolesov, Dmitry Zvyagintsev, Maria Vyatkina and Vitaliy Solodilov
Polymers 2023, 15(19), 3988; https://doi.org/10.3390/polym15193988 - 4 Oct 2023
Viewed by 1218
Abstract
Composite materials based on NiFe2O4 nanoparticles and polyethylene matrix have been synthesized by thermal decomposition to expand the application area of high-pressure polyethylene by filling it with nanoscale particles. The synthesized compositions were obtained in the form of a dark [...] Read more.
Composite materials based on NiFe2O4 nanoparticles and polyethylene matrix have been synthesized by thermal decomposition to expand the application area of high-pressure polyethylene by filling it with nanoscale particles. The synthesized compositions were obtained in the form of a dark gray powder and compressed for further study According to TEM, the average particle size in composites was 2, 3, and 4 nm in samples with a filling of 10%, 20% and 30%. The concentration dependences of the specific electrical resistivity ρV, dielectric permittivity ε, saturation magnetization MS and the parameters of reflection and attenuation of microwave power of the obtained composites were investigated. The threshold for percolation in such materials is found to be within a concentration range of 20…30%. The electronic and atomic structure of composites was studied by methods of Mössbauer spectroscopy, X-ray diffraction and X-ray absorption spectroscopy. The closest atomic environment of nickel and iron in nanoparticles is close to that of crystalline NiFe2O4. The dependence of the nanoparticles size as well as the dependence of the number of tetrahedral or octahedral iron positions in nickel ferrite nanoparticles to their content in polyethylene matrix is established. It is shown that composite materials based on NiFe2O4 nanoparticles and polyethylene matrix can be used as components of electromagnetic compatibility systems. Full article
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Review

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19 pages, 891 KiB  
Review
A Review of Antimicrobial Polymer Coatings on Steel for the Food Processing Industry
by Ksenia Sukhareva, Vasily Chernetsov and Igor Burmistrov
Polymers 2024, 16(6), 809; https://doi.org/10.3390/polym16060809 - 14 Mar 2024
Cited by 5 | Viewed by 2008
Abstract
This article will focus on the issue of protection against the pathogenic biofilm development on steel surfaces within the food sectors, highlighting steel’s prominence as a material choice in these areas. Pathogenic microorganism-based biofilms present significant health hazards in the food industry. Current [...] Read more.
This article will focus on the issue of protection against the pathogenic biofilm development on steel surfaces within the food sectors, highlighting steel’s prominence as a material choice in these areas. Pathogenic microorganism-based biofilms present significant health hazards in the food industry. Current scientific research offers a variety of solutions to the problem of protecting metal surfaces in contact with food from the growth of pathogenic microorganisms. One promising strategy to prevent bacterial growth involves applying a polymeric layer to metal surfaces, which can function as either an antiadhesive barrier or a bactericidal agent. Thus, the review aims to thoroughly examine the application of antibacterial polymer coatings on steel, a key material in contact with food, summarizing research advancements in this field. The investigation into polymer antibacterial coatings is organized into three primary categories: antimicrobial agent-releasing coatings, contact-based antimicrobial coatings, and antifouling coatings. Antibacterial properties of the studied types of coatings are determined not only by their composition, but also by the methods for applying them to metal and coating surfaces. A review of the current literature indicates that coatings based on polymers substantially enhance the antibacterial properties of metallic surfaces. Furthermore, these coatings contribute additional benefits including improved corrosion resistance, enhanced aesthetic appeal, and the provision of unique design elements. Full article
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