1. Introduction
The red chili pepper (
Capsicum annuum L.), commonly referred to as chili, has its origins in Central and South America, where indigenous populations have been growing it for thousands of years [
1,
2]. Archaeological evidence of chili cultivation has been found in modern-day Mexico and Peru. In pre-Columbian cultures, chili peppers were a key dietary staple and were also employed in traditional medicine and religious ceremonies [
3,
4]. Introduced to Europe by Christopher Columbus in the 15th century, chili peppers are now grown and consumed globally [
5,
6].
Chili peppers are renowned for their intense heat, which is due to the capsaicin. This alkaloid stimulates nerve endings and irritates mucous membranes, producing the characteristic spicy sensation [
7]. Beyond their distinctive flavor, chili peppers provide a range of health benefits, including anti-inflammatory, pain-relieving, antibacterial, and possibly anticancer properties [
1,
4]. They are rich in vitamins, particularly A and C, as well as carotenoids, flavonoids, phenolic compounds, and minerals like iron, magnesium, and potassium. These bioactive compounds, especially those with antioxidant properties, contribute to the beneficial effects of chili peppers on human health [
8,
9,
10].
Red chili pepper fruits are processed and marketed in various forms, such as fresh, frozen, pickled, concentrated extracts, and, most commonly, dried products. Dried chili peppers are used as spices, flavor enhancers, and coloring agents and are commonly incorporated into food mixtures, salad dressings, instant soups, and a wide range of sauces [
11,
12,
13]. Furthermore, they have applications in the pharmaceutical and cosmetic industries and are also employed in the production of pepper spray [
14].
Following harvest, chili fruits have a limited shelf life and must be consumed or processed quickly [
15,
16,
17]. As interest in healthy eating continues to grow, research into the biological properties and processing technologies of chili peppers is becoming increasingly important.
Drying is one of the oldest and most fundamental methods for preserving chili peppers, designed to reduce moisture content and, consequently, limit the activity of enzymes and microorganisms. Other benefits of drying include reduced packaging, storage, and transportation needs [
18,
19].
Traditionally, chili peppers are dried through sun exposure; however, this method is lengthy, and controlling the final moisture content is difficult, leading to a lower quality product due to contamination from birds, rodents, and insects [
20,
21]. Additionally, post-harvest losses can be as high as 40–60% [
22].
A widely used and relatively cost-effective dehydration method is forced convection drying, which may result in the loss of essential components such as vitamins, antioxidants, and capsaicin [
23]. This is due to the requirement of high temperatures to accelerate the drying process [
24].
To reduce the adverse effects associated with dried foods, it is crucial to carefully select process parameters such as temperature, humidity, and airflow rate and to utilize drying methods that avoid aeration of the dried material [
25].
Freeze-drying is recognized as one of the most efficient methods for dehydrating while preserving nutrients and bioactive compounds, as supported by numerous studies [
26,
27]. Despite its high cost [
28], this technique maintains cellular structure and minimizes the loss of valuable components, leading to a high-quality final product [
29].
In comparison to freeze-drying, vacuum drying operates at pressures within the drying chamber that exceed the triple point of water and typically remain below 30 kPa [
30,
31]. Other researchers have noted that drying under reduced pressure can help reduce browning and allow for lower processing temperatures [
32]. Although vacuum drying is less expensive and more widely practiced than freeze-drying, it carries a higher risk of nutrient loss and changes in the color of the dried product. Conversely, convective-microwave drying offers the advantages of rapid drying while maintaining desirable sensory properties, though it can result in uneven moisture loss and localized overheating [
33,
34]. Progress in drying technologies has resulted in the formulation of mathematical models aimed at describing and forecasting the drying process. Developing a mathematical model for drying can aid in analyzing and assessing the overall drying procedure, optimizing drying parameters, predicting the drying endpoint, and improving the quality of the final dried product [
35].
Choosing the right drying method and accurately regulating process parameters have a profound impact on the quality and market value of chili peppers [
36]. Laboratory-scale studies can provide insights into the best conditions for the industrial drying process of chili peppers. Therefore, further research is necessary to select appropriate drying technologies for red chili peppers aimed at minimizing operational costs while ensuring optimal quality of the dried product, especially in terms of retaining biologically active components.
The methods currently used for drying chili peppers primarily include sun drying [
20], convective drying [
37], microwave drying [
38], infrared drying [
39], freeze drying [
5,
40], and vacuum drying [
11]. These methods focus on optimizing process conditions, such as temperature, drying time, pressure, and pre-treatment, to minimize the degradation of active compounds, maintain an appealing color, and achieve optimal texture. Each method uniquely impacts the final product quality, particularly in terms of bioactive compound content and dried product color [
21].
To date, a comparative analysis of various chili pepper drying methods considering both process kinetics and the quality characteristics of the dried product has not been conducted. The primary objective of this investigation was to perform a comprehensive analysis of the effects of temperature and different drying methodologies—namely freeze, vacuum, convective, and convective-microwave drying—on the kinetics of dehydration and specific physicochemical properties of dried chili peppers. The properties under examination included color, capsaicinoid content, total carotenoids, flavonoids, and phenolic compounds.
2. Results and Discussion
2.1. Drying Kinetics
The alterations in reduced moisture content (MR) in relation to the drying time for the freeze, vacuum, convective, and convective-microwave drying methods of chili pepper fruits are illustrated in
Figure 1 and
Figure 2. The findings indicate that increasing the process temperature led to a decrease in the drying duration for all four methods examined. Specifically, elevating the temperature from 40 °C to 60 °C resulted in a drying time reduction of 37% for vacuum drying (VD), 32% for freeze-drying (FD), 67% for convective drying (AD), and 48% for convective-microwave drying (AMD) at both microwave power settings. A comparable trend was noted in the -freeze-drying of strawberry fruits [
41] and during the convective drying of bananas [
42]. Concurrently, a marked reduction in drying time for the convective-microwave method was observed with an increase in microwave power from 50 W to 100 W, resulting in a decrease of approximately 39% at 40 °C and around 50% at 60 °C. The minimum drying duration, recorded at 70 min, was achieved during convective-microwave drying at 60 °C and 100 W, whereas the maximum duration of 1010 min was noted for vacuum drying at 40 °C.
Table 1,
Table 2,
Table 3,
Table 4 and
Table 5 display the findings from the regression analysis of seven models used to characterize the drying kinetics of chili pepper fruits. The best modeling outcomes were obtained by applying the Midilli equation to illustrate the drying kinetics. Across all drying methods and both temperature levels analyzed, the Midilli model demonstrated a coefficient of determination (R
2) of 0.999, with the maximum root mean square error (RMSE) reaching 0.0006. Other studies have shown that the Midilli model often yields the most accurate fitting results among commonly employed empirical models for characterizing the drying processes of various products, such as chili peppers [
43], apples [
44], and kiwis [
45].
The coefficients of the equations of the analyzed drying kinetics models for freeze-drying, vacuum drying, convective drying, and convective-microwave drying of pepper fruits are presented in
Table 6,
Table 7,
Table 8,
Table 9 and
Table 10.
2.2. Color Assessment
The color of food significantly impacts consumer acceptance and selection. Since consumers are inclined to choose products that are visually appealing, it is important to retain the desired color of the product after the drying process.
The findings regarding the color of both the raw and dried chili pepper fruits are summarized in
Table 11. Across all drying methods and temperatures, the dried product demonstrated greater brightness (L*) compared to the raw material. Noticeably brighter dried products were produced by freeze drying (FD) and vacuum drying (VD) in comparison to convective drying (AD) and convective-microwave drying (AMD). The brightest dried product was obtained from FD and VD at 40 °C, while the darkest was achieved through AMD at 40 °C at both power levels (50 W and 100 W). The reduced brightness of the dried products from AD and AMD may result from the presence of oxygen during drying and the oxidation reactions that occur. Additionally, the effect of drying temperature on the brightness of the dried product is complex; for instance, AMD (at 50 W and 100 W) yielded darker products at lower temperatures, which could be related to prolonged drying times [
46].
The dried products obtained through FD and VD exhibited a more pronounced red color compared to the raw material. In contrast, AD and AMD led to a decrease in the a* color parameter relative to the raw material, but these differences frequently lacked statistical significance. Across all measurements, the b* color coordinate of the dried products was consistently higher than that of the raw material. Increasing the drying temperature and microwave power during AMD resulted in elevated b* parameter values for all drying methods utilized. The FD-dried product was found to have the least intense yellow component, while the highest b* parameter value was observed for AMD at 100 W and 60 °C. The rise in the b* parameter for the dried product may be linked to the degradation of thermally unstable carotenoids, particularly capsanthin.
The total color change of the dried product relative to the raw material (ΔE) was lowest for AD at 40 °C and highest for FD at the same temperature. The elevated ΔE values observed for the dried products resulting from FD and VD are partly due to a larger disparity in brightness (L*) and the a* color coordinate when compared to the raw material.
Rhim and Hong [
47] indicated that the color change in dried red pepper is mainly due to the degradation of carotenoid pigments and the development of browning reactions, a conclusion supported by Mosquera et al. [
48], Ramakrishnan et al. [
49], and Lee et al. [
50]. However, Topuz et al. [
51] found that the change in the color of the pepper was more strongly associated with browning reactions than with the degradation of carotenoids.
2.3. Total Carotenoid Content
The total carotenoid content in dried chili peppers was found to be highest after freeze-drying, with slightly reduced levels following vacuum drying. In comparison, conventional drying yielded higher carotenoid concentrations than those achieved through combined convective-microwave drying. The lowest retention of total carotenoids occurred in samples dried using the AMD method at 100 W. At 40 °C, no statistically significant differences were observed between the FD and VD drying methods and the AMD method at 50 W in relation to the AMD method at 100 W. An increase in temperature from 40 °C to 60 °C resulted in a decline in total carotenoid content across all examined drying techniques. The FD method at 40 °C demonstrated the highest retention of total carotenoids (approximately 84.4%), whereas the lowest retention (approximately 57.6%) was noted in samples dried using the AMD method at 100 W at 60 °C. The increased carotenoid concentrations detected following freeze-drying (FD) and vacuum drying (VD) are primarily due to the lack of oxygen, leading to diminished oxidative degradation [
52]. Additionally, the greater carotenoid levels at lower temperatures are probably a result of the protective role of capsaicin, which is more effective at these temperatures [
53]. This effect is mainly attributed to the suppression of lipid oxidation and the reduction of reactive oxygen species [
54] (
Table 12).
2.4. Capsaicinoid Content
The raw material had the highest levels of capsaicinoids (capsaicin and dihydrocapsaicin). In all the drying methods examined, an increase in temperature resulted in a decrease in capsaicinoid content. Grimaldi et al. [
55] and Arifin and Djaeni [
56] similarly reported temperature-dependent reductions in capsaicinoid levels after convective drying of chili peppers. No statistically significant differences in capsaicinoid content were found between the FD and VD methods at the specified temperature level. The highest contents were obtained using these two drying methods. Topuz et al. [
13] reached similar conclusions. No significant differences were observed between the AD and AMD (50 W) methods at both examined temperatures. The smallest losses of capsaicinoids, approximately 13%, were recorded after FD drying at 40 °C, while the largest losses, around 45%, were found for the AMD (100 W) method at 60 °C.
2.5. Analysis of Phenolic Acids and Flavonoid Compounds
The extracts obtained from the examined chili pepper fruits contained a wide variety of phenolic compounds. Among these, flavonoids were the most abundant, consisting of 28 different compounds, with glycosides of luteolin and quercetin being the primary constituents, along with apigenin, isorhamnetin, and naringenin. The analyzed extracts also featured C-glycosides of both luteolin and apigenin (
Table 13 and
Table S1). Key flavonoids identified in the chili pepper fruits included O-hexosyl-pentosyl luteolin, 3-O-deoxyhexosyl quercetin, malonylated O-hexosyl-pentosyl luteolin, and 3-O-hexosyl-7-O-deoxyhexosyl quercetin. Notably, the extracts had a significant concentration of O-hexosyl-pentosyl luteolin acylated with synapic acid, along with its derivative that was further acylated with malonic acid. Isorhamnetin (6-C-glucoside of luteolin) and an unidentified isomer of rutin were also present (
Table S1). The remaining flavonoids were found in comparatively lower amounts (
Figure 3). Moreover, the extracts contained considerable quantities of hexosides of
cis-
p-coumaric acid,
trans-ferulic acid, and
trans-synaptic acid (
Table 13 and
Table S1,
Figure 3). Furthermore, hexosides of vanillic acid, caffeic acid, and tryptophan were identified, along with the presence of free tryptophan and a glycoside recognized in the literature as icariside E5 [
57]. According to the available literature, the primary phenolic compounds identified in chili pepper fruits include 7-O-β-D-apiofuranosyl-(1→2)-β-D-glucopyranoside of luteolin, 3-O-α-L-rhamnopyranoside of quercetin (quercitrin), 7-O-(6-O-malonyl)-β-D-apiofuranosyl-(1→2)-β-D-glucopyranoside of luteolin, 3-O-α-L-rhamnopyranosyl-7-O-β-D-glucopyranoside of quercetin, 4-O-β-D-glucopyranoside of cis-p-coumaric acid, β-D-glucopyranoside of ferulic acid, and β-D-glucopyranoside of synapic acid [
57,
58].
Besides the phenolic compounds, the purified extracts from chili pepper fruits were found to contain a range of diterpenoid glycosides, which constituted their major components (
Table S1 in the Supplementary File [
57,
58,
59,
60,
61,
62,
63,
64],
Figure 3). These compounds, known as capsianosides, have been previously reported in several studies related to peppers [
59,
60,
61,
62,
63,
64,
65]. However, it appears that their nomenclature is not entirely standardized.
The analysis of chili pepper fruit extracts revealed the quantitative composition of 12 main phenolic compounds using the UHPLC-UV method. Among these compounds, seven were identified as phenolic acids (
Table 13), while five were classified as flavonoids (
Table 14). Regardless of the drying method used, the extract with the highest concentration was lut-Hex-Pen-MaA, with concentrations approximately three times lower for pCouA-Hex and lut-Hex-Pen-SinA. The raw material demonstrated the highest concentration of the seven examined compounds.
Table 14 reveals a trend where the highest concentrations of individual phenolic compounds were noted after sublimation and vacuum drying, with freeze-drying generally resulting in slightly greater levels for most compounds. The effect of temperature on polyphenol content, particularly after sublimation and vacuum drying, shows variability; in many instances, increased concentrations of these compounds were found at a temperature of 60 °C. The concentrations of individual polyphenols in extracts derived from samples dried via convection and convection-microwave methods demonstrate considerable variability, frequently lacking statistical significance, thereby complicating the assessment of the effects of drying method and temperature on the levels of these compounds. A discernible trend indicates that with the exceptions of pCouA-Hex, FerA-Hex, and SinA-Hex, higher polyphenol concentrations were generally observed in extracts obtained through convection-microwave drying. Additionally, the influence of temperature and microwave power on polyphenol concentrations remains ambiguous. Higher values were typically observed following convection-microwave drying at a microwave power of 100 W. The highest concentrations of polyphenols were recorded after freeze-drying, with slightly lower levels noted for vacuum drying. Convection-microwave drying at 100 W yielded somewhat lower concentrations, and the lowest levels of total polyphenols were found after conventional drying. In most of the methods analyzed, elevated polyphenol concentrations were achieved at a temperature of 60 °C, except for the convection-microwave drying method.
Among the five analyzed flavonoids, the highest content for all studied drying methods was found for que-3-O-dHex and lut-Hex-Pen. A significant amount was also observed for que-3-O-Hex-7-O-dHex. The extract from the dried pepper contained the least isoorientin and rutin isomers. The highest flavonoid content was noted in the raw material, although for que-3-O-Hex-7-O-dHex and que-3-O-dHex, these values were not statistically significant compared to freeze-drying at 40 °C. The highest contents of individual flavonoids were observed after freeze-drying. Increasing the temperature resulted in an increase in the content of the following flavonoids: que-3-O-Hex-7-O-dHex, isoorientin, and rutin isomer, while it led to a decrease in the content of lut-Hex-Pen and que-3-O-dHex. After vacuum drying, raising the temperature affected the reduction of all analyzed flavonoid contents in the pepper extracts. Following convection drying, the content of the five studied flavonoids decreased with increasing temperature, except in cases where statistical significance was not observed for isoorientin and lut-Hex-Pen. Similarly, temperature influenced the content of individual flavonoids after convective-microwave drying at a microwave power of 50 W.
For higher microwave power levels, the content of most analyzed flavonoids increased with rising temperature. The influence of microwave assistance on the content of the five flavonoids, compared to conventional drying, was challenging to estimate. In most cases, the contents of these compounds were higher for convection and convective-microwave drying at 50 W compared to convective-microwave drying at 100 W. The total flavonoid content, regardless of temperature, was highest in extracts obtained from freeze-drying, followed by vacuum drying, convection drying (except at 60 °C), and convective-microwave drying at 50 W. The lowest total flavonoid values were found after convective-microwave drying at 100 W. Overall, for all analyzed drying methods, the total flavonoid content in extracts from dried pepper decreased with increasing temperature.