1. Introduction
Tunnel seismic early warning can provide information about adverse geological formations ahead of the heading face within a distance of 100–120 m. Combined with geological data, it can accurately determine the location of abnormal formations such as karst caves, fault zones, and weak interlayers ahead of the heading face. According to the classification of observation systems, tunnel seismic prediction methods mainly include tunnel seismic prediction (TSP) [
1,
2,
3], comprehensive seismic imaging systems [
4,
5,
6], horizontal seismic profile [
7,
8], acoustic soft soil foundation detection [
9], tunnel seismic tomography [
10,
11,
12,
13], tunnel seismic while drilling method [
14], and three-dimensional true reflection tomography (TRT) [
15,
16,
17,
18]. The seismic sources used in these methods are mainly divided into explosive and non-explosive types. Explosive seismic sources generally use small explosives (30 g to 100 g), which have strong energy and can produce seismic waves with good pulse properties [
19]. The collected signals have a wide frequency band and high signal-to-noise ratio, and the prediction distance can reach 100 m to 120 m. However, the use of explosive seismic sources requires pre-drilling, which not only increases the additional workload but may also damage the tunnel wall. At present, most engineering fields use TSP observation systems, which can only stimulate 24 shots on one side of the tunnel wall, and the limitation of the number of shots will affect the accuracy of data processing.
Non-explosive sources mainly include the following: ① Impact hammer source. This is composed of a hammer body and a cutting board. The hammer body can be a hanging hammer or an artificial sledgehammer. The free-falling body is used to accelerate the hammer body, which can excite high-frequency elastic waves. The sledgehammer source does not need to drill in advance, and the shooting cost is low. It can be shot multiple times at the same location to enhance the signal-to-noise ratio. The sledgehammer can be hammered on both sides of the tunnel wall, and the number of hammers can be more than 24. However, the energy of the sledgehammer source is low, the collected signal frequency band is narrow, and the signal is vulnerable to mechanical noise interference. The prediction distance can only reach 80 m. In terms of signal-to-noise ratio, bandwidth and prediction distance, the explosive source is superior to the sledgehammer source. In terms of construction efficiency, safety and flexibility, the sledgehammer source is superior to the explosive source. ② Electric spark source. The capacitor is used to store energy, and the energy is released instantaneously when the discharge electrode breaks through the water medium, producing the effect of an explosion and then triggering the seismic wave. This kind of source has high requirements for switching. The discharge electrode needs to be placed in water before it can be excited [
20]. ③ Swept frequency source. Seismic waves can be generated by continuous vibration, and the frequency can be controlled. Although the energy of a single excitation is small, it can still detect a relatively deep range after the superposition of multiple seismic waves. It is generally vehicle-mounted, bulky and expensive, and its use in mountainous areas and tunnels is limited [
21,
22,
23]. ④ Shock source. This kind of source is very similar to the seismic wave generated by the explosive source. One shot can obtain the seismic wave with good pulse property and high energy. The common ones are high-pressure gas shock source [
24] and mechanical shock source. The mechanical shock source uses the spring to accelerate the hammer body to obtain kinetic energy. It is not convenient to reset the hammer body, and the energy is not easy to increase. The high-pressure gas shock source uses high-pressure gas to accelerate the hammer to obtain kinetic energy. Although the energy is high, the design is complex and requires the design of energy storage and energy release devices. The volume is too large.
The geologic examination of urban roads, tunnels and underground space requires a small impact on the environment; the explosive source has strong destructive power, and belongs to controlled goods. The risk factor is high. Obviously, it is not the best plan for these scenarios. Although the effect of an electric spark source is the closest to that of an explosive source in the process of excitation, it needs to be in the water to complete the excitation, and the large capacity electric spark source is bulky and costly. Due to the limited frequency points and low resolution, it is difficult to meet the needs of refined exploration with a swept frequency source. The impact hammer source is characterized by wide frequency band and high construction efficiency. It is an ideal urban seismic survey source, especially the electromagnetic shock source. It has the characteristics of portability, high construction efficiency and good excitation signal, and has a good application prospect. However, there are few reports on the research of electromagnetic shock sources at home and abroad at present.
The portable electromagnetic shock source proposed in this paper has many advantages, such as lightweight, small size, convenient operation, convenient transportation, sufficient excitation energy, high construction efficiency, rich excitation signals, etc. This kind of source uses the principle of a magneto-resistive electromagnetic transmitter to drive the ferromagnetic projectile into the measured body through an accurate current pulse, and excite the elastic wave, thus realizing seismic exploration. Due to its characteristic of multi-directional excitation, it can be applied in different exploration environments, such as wild mountains, urban roads, urban underground space, etc. In addition, compared with the traditional explosive source, the electromagnetic shock source causes less damage to the environment in the exploration process, and its operation is safe and reliable, so it has a better application prospect.
2. Principle of Electromagnetic Source
The electromagnetic shock source uses the principle of a magneto resistive electromagnetic transmitter to accelerate the hammer. According to the principle of minimum magnetic resistance, the magnetic flux always tends to pass through the path of minimum magnetic resistance. Therefore, there is an electromagnetic force of mutual attraction between the drive coil and the hammer with high permeability. It can also be understood that the current magnetized by the ferromagnetic hammer is the same as the current direction of the drive coil, so it is subject to the electromagnetic force of mutual attraction [
25].
2.1. Circuit Design
At present, there are two common energy storage units for electromagnetic acceleration: capacitor and battery. The circuit schematic diagram of a capacitor as an energy storage unit is shown in
Figure 1.
With the capacitor as the energy storage unit, the workflow includes capacitor charging, capacitor discharge and afterflow. In
Figure 1, is charging power supply,
is a capacitor charging circuit switch,
is a current limiting resistor,
is an energy storage capacitor,
is a capacitor discharge circuit switch,
is a freewheeling diode,
is coil resistance,
is coil inductance, and
is coil distributed capacitance.
Figure 1a shows the capacitor charging process. The
high-voltage power supply charges the high-voltage energy storage pulse capacitor
through the current-limiting resistor. After charging, the switch
is disconnected and one waits for the discharge signal. After charging and receiving the discharge signal, the switch
is closed to form a discharge conduction circuit. The coil has current flowing through it to generate a magnetic field to accelerate the hammer in the moving cavity. At the same time, the coil acts as an inductor to store a certain amount of energy during the discharge process, which is shown in
Figure 1b. Then, as shown in
Figure 1c, the circuit converts to the afterflow process. During the discharge process, the inductor accumulates energy. At the moment of turning off
, the inductor forms a freewheeling circuit through the freewheeling diode, and consumes the energy stored during the discharge process through the coil resistance.
The schematic diagram of the working circuit of the multidirectional electromagnetic shock source is shown in
Figure 2. The method of direct battery power supply is used to regulate the power-on time by controlling the on-off of the IGBT.
is the energy storage battery,
is the control switch IGBT,
is the coil resistance,
is the coil inductance,
is the coil distributed capacitance, and
is the freewheeling diode.
Figure 2a describes the circuit discharge process. At this time, the IGBT is closed, the circuit is connected, and the battery is directly powered to form a conduction circuit. The coil has current flowing through it to form a magnetic field to accelerate the hammer in the moving cavity. At the same time, the coil acts as an inductor to store a certain amount of energy during the discharge process. As shown in
Figure 2b, when turning off the IGBT, the inductor forms an afterflow through the freewheeling diode
, and consumes the energy stored during the discharge process through the coil resistance. The single working process of the electromagnetic source consists of the discharge process and afterflow process.
As shown in
Figure 3 and
Figure 4, the discharge current waveform of the capacitor and the discharge current waveform of the battery are, respectively, under the condition of the same discharge energy of the capacitor and the battery. It can be seen from the discharge current waveform that the capacitor discharge current pulse is high, but the current changes greatly, and the discharge current is unstable. Although the electromagnetic force generated at the maximum current is greater, its duration is short, the acceleration process is unstable, and the final hammer speed is only 6.9 m/s. The discharge current waveform of the battery is similar to the square wave, the current is more stable, the effective discharge current duration is long, the stable acceleration time is long, and the final hammer speed can reach 12 m/s. The multidirectional electromagnetic shock source adopts the battery direct power supply mode, which is not only simpler in the circuit, but also shortens the working cycle, and can make the hammer obtain higher kinetic energy under the same energy storage condition.
In the discharge circuit directly powered by batteries, IGBT is used as the discharge switch, with a maximum current of 600 A. Through actual testing, the resistance value of the discharge circuit is approximately 0.32 , so the supply voltage is controlled at 175 V, and the discharge current is 550 A.
2.2. Structural Design
The structural profile of the initial and final states of the electromagnetic shock source is shown in
Figure 5. The electromagnetic hammer part mainly includes the electromagnetic accelerator, hammer body, hammer body self-locking/releasing device, protective support and other accessories. When the hammer is going to be excited, the hammer is locked by the self-locking/releasing device. When the operator gives the excitation signal, the hammer is released, and the main circuit switch is triggered to drive the electromagnetic accelerator with pulse power. Under the pulse magnetic field of the electromagnetic accelerator, the hammer is accelerated instantaneously and impacted forward until hitting the check position, and the seismic wave will be transmitted to the geological interior. After that, the hammer will be rebounded to the initial position and self-locks, waiting for the next excitation signal.
The detection method of a multiple-direction portable electromagnetic shock source is shown in
Figure 6. In reality, the electromagnetic shock source is applicable to any scene since it can be excited in any direction. For example, in tunnel seismic detection, it can be laterally excited, when used for detection of urban roads or urban underground space, the electromagnetic shock source is vertically excited.
2.3. Energy Analysis
The law of conservation of energy can be expressed as
where
is the increase in energy input by the energy storage unit to the coil.
denotes the increase in energy stored by the coil, that is, the increase in magnetic field energy in the whole space area.
means the increase in hammer kinetic energy, and
is the energy lost by the source system.
The energy loss of the system mainly includes the heat loss of the loop resistance, the friction loss between the hammer body and the conduit, the hysteresis loss in the hammer body, and the eddy current loss. Among them, friction loss, hysteresis loss, and eddy current loss are relatively small; the main part is the heat loss of coil resistance.
In order to find out the parameters related to the electromagnetic force qualitatively, the decrease in magnetic field energy is assumed to be the increase in hammer kinetic energy, that is
The magnetic field energy in the space area is
where
is the volume occupied by the hammer, and
is the volume corresponding to the air. The magnetic medium represented by
can be calculated as
And
is the permeability of the magnetic medium. The mode of the magnetic field strength
can be expressed as a function of parameters
z and
i:
where
z is the distance between the hammer body and the coil, and
i is the coil current. In a very short time of
t, the hammer body moves from coordinate
to
, and the increase in magnetic field energy is
In addition, the kinematics formula is written as
Combined with Equations (2)–(7), the electromagnetic force
F can be defined as follows:
where
is the permeability in the hammer and
is the permeability in the air.
To sum up, the electromagnetic force is influenced by the hammer position, magnetization curve of the hammer and parameters in the discharge circuit. If the current discharge time is too short and the current peak is high, the magnetic induction intensity is easy to saturate. However, if the current discharge time is too long, reverse pumping will occur during the acceleration process. In both cases, the hammer body cannot obtain higher speed. Therefore, it is necessary to optimize the relevant influence parameters to match the discharge time with the hammer movement time as much as possible so that the hammer can obtain more kinetic energy.
4. Engineering Application
The measured tunnel is a tunnel in southwest China. The comparative experiments of the sledgehammer source, electromagnetic source and explosive source were carried out in the tunnel, and the advance prediction of the explosive source in the tunnel was also completed. The three sources were shot at the same detection position using the conventional TSP observation system.
The electromagnetic source work lasted about half an hour from the preparation to the end, and the explosive source work lasted nearly two hours from the preparation to the end. With the explosive source, there is a risk of data loss due to a bad channel.
4.1. On-Site Data Acquisition of Electromagnetic Source
In the process of tunnel seismic advance prediction, 24 shots were hammered on one side of the tunnel wall. The distance between the first shot and the palm face was 15 m, the distance between shots was 1m, and the distance between the last shot and the geophone was 10 m. The data acquisition sampling interval is 41.7 μs, and the sampling length is 167 ms.
Figure 14 is the schematic diagram of tunnel seismic advance prediction, and the working site is shown in
Figure 15.
4.2. Data Processing and Interpretation
As shown in
Figure 16, the original seismic records of three source X components are shown. A is a direct wave and B is a sound wave. The acoustic energy in the seismic records of the sledgehammer source and the electromagnetic source is weak, while the acoustic energy in the seismic records of the explosive source is strong. During the data acquisition of the sledgehammer source and the electromagnetic source, the random noise in the seismic records is relatively strong due to the influence of large mechanical operations in the tunnel (
Figure 16a,b).
Figure 17 is an enlarged display of the 0 ms to 20 ms seismic records in
Figure 16. The first arrival time of the direct wave is easy to identify. According to the first arrival picked up in
Figure 17, the longitudinal wave velocities of the surrounding rock are calculated by the least square fitting method as 5995 m/s, 5876 m/s, and 5733 m/s. Theoretically, the velocity of the surrounding rock calculated from the first break of the explosive source is closest to the real velocity of the surrounding rock, and the estimation accuracy of the velocity of the surrounding rock from the electromagnetic source is closer to that of the explosive source.
As shown in
Figure 18, the spectrum analysis results show that the main frequency range of explosive source data is 100 Hz to 950 Hz, and the signal with frequency greater than 1000 Hz is mainly acoustic interference. The main frequency range of data from the sledgehammer source and the electromagnetic source is 100 Hz to 850 Hz. The peak energy of the spectrum curve shows that the explosive source has the highest energy and the sledgehammer source has the lowest energy.
Figure 19 shows the three source data processing results. In order to facilitate the comparison of the later results, the filtering parameters in the bandpass filtering processing are unified from 80 Hz to 800 Hz. A waveform with a continuous in-phase axis and strong energy is considered as a reflection wave from the leading direction. The red line in
Figure 19 is identified as the reflection wave from the leading direction. The reflection wave of the three sources from 30 ms to 60 ms is relatively similar, while the reflection wave of the electromagnetic source and the explosive source from 70 ms to 105 ms is relatively similar, but the reflection wave of the sledgehammer source is quite different. The number of reflected waves from the sledgehammer source in the 70 ms to 105 ms section is small and the continuity is low.
As shown in
Figure 20, the prediction interpretation diagram of the three sources is shown. The three source results have a strong reflection interface at mileage K5 + 076 to K5 + 087 (A), K5 + 097 to K5 + 108 (B), and K5 + 128 to K5 + 142 (C). When the prediction distance exceeds 70 m, there is no obvious strong reflection interface in the prediction interpretation map due to the low energy of the sledgehammer source. The electromagnetic source and explosive source have a strong reflection interface at the mileage K5 + 152 to K5 + 167, and the prediction distance reaches 100 m.
The data prediction distance of the 24-pound sledgehammer source can only reach 70 m, while the data prediction distance of the electromagnetic source and the explosive source can reach 100 m, and the prediction effect of the electromagnetic source is close to that of the explosive source.
The spatial resolution of the seismic source equipment is defined as one fourth of the length of the seismic wave being excited, and the wavelength of the seismic wave refers to the ratio of the surrounding rock velocity to the excitation frequency. The measured velocity of the surrounding rock in this article is about 5733 m/s, and the excitation frequency is 100–850 Hz. Therefore, the electromagnetic source equipment in this article has calculated that the maximum spatial resolution can reach 1.7 m.
5. Discussion and Conclusions
The multidirectional portable electromagnetic shock source designed in this paper is directly powered by batteries. Compared with the source powered by a capacitor charging and discharging, the circuit is simpler, the discharge efficiency is higher, and it has a more compact volume. After circuit optimization, the control is simplified, which has a higher fault tolerance rate, the acceleration process is more stable, and the kinetic energy is greater. In order to obtain sufficient energy, the optimal initial position and power-on time are obtained by combining the simulation analysis with measured results. Finally, the power-on time of 100 ms and the initial position of 3 cm are proved to produce the maximum excitation energy.
Compared with explosive sources, the electromagnetic source can repeatedly impact to ensure that there is no low signal-to-noise ratio signal, and the single tunnel test takes 25 min, greatly shortening the construction period. At the same time, its excitation effect is very close to the explosive source but has lower risk. As for the artificial sledgehammer source, the electromagnetic source has strong energy and a high signal-to-noise ratio of the reflected wave. Therefore, the electromagnetic shock source is a high-performance artificial source that can completely replace the explosive source in the tunnel advanced prediction engineering.
Considering the portability requirements of tunnel and ground environment construction operations, the multidirectional electromagnetic shock source needs to have the characteristics of small size, light weight and strong excitation energy. The simulation and actual test results show that the source excitation energy can reach 1500 J under the limit of limited physical size, which can fully meet the actual engineering application requirements. The total weight of the main parts is not more than 40 kg, which is small in size, simple in operation and portable in transportation, it can be conveniently applied to various geological exploration environments.