Research on Fire Detection of Cotton Picker Based on Improved Algorithm
Abstract
:1. Introduction
2. Materials and Methods
2.1. Overall Design of the System
2.2. Hardware Design
2.2.1. In-Line Infrared Temperature Sensor Modules
2.2.2. Infrared CO Module Sensor
2.2.3. Upper Computer and Display Unit
2.3. Software Design
2.3.1. Access to Data
2.3.2. Software Algorithm Design
2.3.3. Fusion Algorithm for Mutation Operator Optimization
2.4. Experimental Validation of Fire Conditions Based on Optimization Algorithms
2.5. Field Tests
3. Conclusions
- (1)
- The test bed is constructed by referring to the structure of the cotton picker, aiming to replicate the picking chamber part and other components of the cotton picker as closely as possible. By using a centrifugal fan to simulate the air supply system of the cotton picker, data are collected from the sensors, and the model training is carried out on the upper computer, with the objective of selecting the algorithmic model that is more proficient in handling cotton picker fire situations.
- (2)
- Through the fusion algorithm and the introduction of mutation operations, rapid optimization is achieved. Based on the simulation analysis, the improved algorithm attains superior performance compared to other algorithms in terms of various indices, enabling the BP neural network to perform fire prediction tasks more efficiently.
- (3)
- In the actual operation of the cotton picker, experimental data collected using the SVM algorithm, along with the critical value of cotton combustion predicted by the relevant literature as the initial reference threshold, are utilized by the upper computer to predict fire condition and share the information on the display. It can be concluded that the model’s performance in the actual fire detection of the cotton pickers meets expectations.
- (4)
- This study primarily focuses on two critical factors related to cotton burning. However, for future work, improving the data collection by affected smoke sensors and other sensors, as well as exploring the utilization of more effective sensors for fire detection, remains a crucial area for enhancement.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
- Li, Q. The rise of domestic cotton pickers Warde opens a new chapter of cotton harvesting in Xinjiang. China Agric. Mech. Her. 2024, 5, 20(008). [Google Scholar]
- He, L.; Hu, X.; Xia, B.; Liu, X.; Fan, Q. Research status of cotton picker spindle wear analysis and surface strengthening technology. Xinjiang Agric. Mech. 2024, 4, 37–39+54. [Google Scholar]
- Yu, B. Design and Experimental Study of a Fire Warning Detection Device for Cotton Pickers. Master’s Thesis, Shihezi University, Shihezi, China, 2016. [Google Scholar]
- Li, Y.; Lu, Y.; Zheng, C.; Yang, S.; Zheng, K.; Song, F.; Li, C. Development of a mid-infrared sensor system for early fire identification in cotton harvesting operations. Analyst 2022, 148, 74–84. [Google Scholar] [CrossRef] [PubMed]
- Zhang, W.; Zhao, B.; Gao, S.; Zheng, Y.; Zhou, L.; Liu, S. Development of Cotton Picker Fire Monitoring System Based on GA-BP Algorithm. Sensors 2023, 23, 5553. [Google Scholar] [CrossRef] [PubMed]
- Shi, Z.; Han, C.; Xue, Y. A Review of Research on the Mechanisms of Cotton Picker Fires. South. Agric. Mach. 2023, 54, 1–5. [Google Scholar]
- Jordan, M.I.; Mitchell, T.M. Machine learning: Trends, perspectives, and prospects. Science 2015, 349, 255–260. [Google Scholar] [CrossRef] [PubMed]
- Ren, H. Research on the design method of PID furnace temperature control system based on BP neural network. Inf. Syst. Eng. 2024, 32–35. [Google Scholar]
- Sun, M. Multi-sensor Fire Detection Algorithm Based on PSO-Nadam-BP Neural Network. Ind. Control Comput. 2022, 35, 1–3+7. [Google Scholar]
- Gao, J.; Wang, Y.; Jin, J. Fire early warning algorithm based on QPSO-BP neural network. Fire Sci. Technol. 2020, 39, 1345–1349. [Google Scholar]
- You, X.; Zheng, Z.; Yang, K.; Yu, L.; Liu, J.; Chen, J.; Lu, X.; Guo, S. A PSO-CNN-Based Deep Learning Model for Predicting Forest Fire Risk on a National Scale. Forests 2024, 15, 86. [Google Scholar] [CrossRef]
- Huang, Z.; Chen, X. UAV Cluster Forest Fire Detection Method Based on PSO-GA Algorithm. Comput. Eng. Appl. 2023, 59, 289–294. [Google Scholar]
- Xu, Y.; Wang, X.; Chen, X.; Zheng, J.; Xiong, X.; Hu, X. A Novel HPSO-IGWO Algorithm for Rapidly Searching Optimal Fire Rescue Paths Based on IoT Architecture. In IoT as a Service, Proceedings of the IoTaaS 2023, Nanjing, China, 27–29 October 2023; Lecture Notes of the Institute for Computer Sciences, Social Informatics and Telecommunications Engineering; Springer: Cham, Switzerland, 2024; Volume 585. [Google Scholar]
- Zhang, L.; Shi, C.; Zhang, F. Predicting Forest Fire Area Growth Rate Using an Ensemble Algorithm. Forests 2024, 15, 1493. [Google Scholar] [CrossRef]
- Qiao, Y.; Yu, T.; Wang, C. Three-dimensional digital modeling and finite element thermal analysis of cotton picking machine spindles. China Agrochem. J. 2018, 39, 22–26. [Google Scholar]
- Li, G.; Hu, B.; Chen, Y. Modeling and computational analysis of heat production and heat transfer in key components of cotton pickers. Jiangsu Agric. Sci. 2018, 46, 176–179. [Google Scholar]
- Shang, L.; Yang, P.; Yang, X.; Pan, J.; Yang, J.; Zhang, M. Temperature control of proton exchange membrane fuel cell thermal management system based on APSO-BP-PID control strategy. J. Jilin Univ. (Eng. Technol. Ed.) 2024, 54, 2401–2413. [Google Scholar]
- Chen, L.; Hao, Y.; Li, Q.; Ding, J. Traffic volume forecast model based on BP neural network optimized by improved sparrow search algorithm. J. Harbin Inst. Technol. 2024, 56, 94–101. [Google Scholar]
- Han, Z.; Liu, Z.; Chang, T.; Pei, C.; Zhang, P.; Zhang, J. Optimization of Wear Reduction of Salix Cheilophila Cutting Tools—Based on PSO-BP Neural Network Combined with GA Algorithm. J. Agric. Mech. Res. 2024, 1–7. [Google Scholar]
- Wang, C.; Zhao, Y.; Xie, J.; Su, B. An Improved Genetic Algorithm Variation Operator. J. Shandong Agric. Univ. (Nat. Sci. Ed.) 2019, 50, 898–901. [Google Scholar]
- Wang, H. Research on Optimized Design of Fuel Cell Structure Based on Genetic Algorithm. Energy Environ. 2024, 6–8+45. [Google Scholar]
- Guo, Z. Research on Feature Selection Method Based on Improved Whale Optimization Algorithm. Master’s Thesis, Liaoning University of Engineering and Technology, Fuxin, China, 2022. [Google Scholar]
- Duan, H.; Zhang, M.; Wang, J. Performance prediction of natural gas hydrogen-doped engines based on IMPSO-BPNN. J. Transp. Eng. 2024, 24, 117–128. [Google Scholar]
Algorithm | RMSE | R | AUC | MAE |
---|---|---|---|---|
bp | 0.32049 | 0.83754 | 0.79979 | 0.24231 |
PSO | 0.20578 | 0.84904 | 0.81668 | 0.22971 |
GWO | 0.19035 | 0.89759 | 0.85654 | 0.22238 |
GWO-PSO | 0.16664 | 0.91381 | 0.99192 | 0.21336 |
MGWO-PSO | 0.09928 | 0.96929 | 0.99038 | 0.17077 |
Algorithms | Bp | PSO | GWO | GWO-PSO | MGWO-PSO |
---|---|---|---|---|---|
accuracy | 82.86% | 91.43% | 92.38% | 94.29% | 96.10% |
false positive | 17.14% | 8.57% | 7.62% | 5.71% | 3.9% |
Groups | Number of Times Data | Accurate Count | Accuracy | False Positive |
---|---|---|---|---|
Group 1 | 500 | 477 | 95.4 | 4.6% |
Group 2 | 500 | 481 | 96.2% | 3.8% |
Group 3 | 500 | 483 | 96.6% | 3.4% |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Shi, Z.; Wu, F.; Han, C.; Song, D. Research on Fire Detection of Cotton Picker Based on Improved Algorithm. Sensors 2025, 25, 564. https://doi.org/10.3390/s25020564
Shi Z, Wu F, Han C, Song D. Research on Fire Detection of Cotton Picker Based on Improved Algorithm. Sensors. 2025; 25(2):564. https://doi.org/10.3390/s25020564
Chicago/Turabian StyleShi, Zhai, Fangwei Wu, Changjie Han, and Dongdong Song. 2025. "Research on Fire Detection of Cotton Picker Based on Improved Algorithm" Sensors 25, no. 2: 564. https://doi.org/10.3390/s25020564
APA StyleShi, Z., Wu, F., Han, C., & Song, D. (2025). Research on Fire Detection of Cotton Picker Based on Improved Algorithm. Sensors, 25(2), 564. https://doi.org/10.3390/s25020564