Analysis of the Impact of Human–Cobot Collaborative Manufacturing Implementation on the Occupational Health and Safety and the Quality Requirements
Abstract
:1. Introduction and Theoretical Background
2. Risk Prevention Support for the Cobot Implementation in Industrial Manufacturing
- The characteristics of the robot, its speed, force, geometric shapes, material, etc.,
- Anticipated positions of the operator with respect to robot’s proximity, and anticipated contact points of the operator with the robot;
- Operator’s movement,
3. Methods and Results
4. Discussion
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Control Type | Shapes, Positions and Frequency of Control | Method of Control | Min. and Max. Forces [N] |
---|---|---|---|
Push Button | circular, square, rectangular, mushroom-like shape | One finger, palm | min. 2.5/max. 8 min. 2.5/max. 50 |
Flip-Flop Switch | cylindrical, conical, prismatic 2-positioned: min 30° to the sides from the vertical axis, 3-positioned: min. 30° to the sides from the vertical axis and perpendicular to the base | fingers | min. 2.5/max. 10 |
Rotary Switch | circular base, conical grip part, rectangular For visual inspection: max. number of positions 24, min. angle between positions 15° Tactile inspection: max. number of positions 8, min. angle between positions 45° | fingers | min. 2.5/max. 15 |
Turn Knob | cylindrical, conical diameter up to 2.5 cm diameter greater than 2.5 cm | fingers | min. 2.5/max. 4 min. 2.5/max. 15 |
Hand Lever | handle: cylindrical, conic, spherical used permanently, frequently, or rarely | Upper limb Movement of the lever: back and forth to the sides back and forth side up and down (emergency and parking brake) Agricultural and forestry machinery: emergency and parking brake | min. 10/max. 60 min. 10/max. 40 min. 10/max. 120 min. 10/max. 80 min. 10/max. 300 max. 250 max. 295 |
Foot Lever | rectangular, circular, square used continuously, used frequently Agricultural and forestry machinery: clutch pedal accelerator pedal the service and emergency brake pedals other pedals | full foot movement service emergency brake pedal controlled by the movement of the foot in the ankle | min. 10/max. 90 min. 40/max. 400 min. 20/max. 60 max. 245 max. 60 max. 580 max. 150 |
SWOT Analysis | |||
---|---|---|---|
Positive | Negative/Harmful | ||
INTERNAL | |||
STRENGHTS | WEAKNESSES | ||
S1 | Elimination of recurring and monotonous work activities | W1 | Lack of work experience in the human-robot/cobot system |
S2 | Elimination of activities in a hazardous work environment | W2 | Lack of employee training for new jobs |
S3 | Reducing and simplifying work with heavy loads | W3 | Higher potential for security risks in a collaborative workplace (risk analysis) |
S4 | Reducing the risk of occupational diseases | W4 | Unexamined possible psychosocial burdens |
S5 | Reducing unilateral physical workload | W5 | Safe human-robot/cobot interfaces are not defined |
EXTERNAL | |||
OPPORTUNITIES | THREATS | ||
O1 | Definition of an ergonomically suitable workplace for the human-robot system at the time of design | T1 | Elimination of some working positions |
O2 | Combination of human and robot abilities in a collaborative workplace | T2 | Lack of qualified workers |
O3 | Creation of new jobs | T3 | Obsolete legislation in the field of collaborative robots |
O4 | Responding to the challenges of Industry 4.0 = 4th Industrial Revolution | T4 | Fast tightening legislation in terms of OHS |
O5 | Increasing competitiveness |
Points | Descriptor |
---|---|
1 | Criteria are equally important |
3 | First criterion is slightly more important than the second one |
5 | First criterion is fairly more important than the second one |
7 | First criterion is obviously more important than the second one |
9 | First criterion is absolutely more important than the second one |
2, 4, 6, 8 | Slight differences |
Importance of Criteria | Value for Strengths | Value for Weaknesses |
---|---|---|
Least importance | 1 | −1 |
Little importance | 2 | −2 |
Average importance | 3 | −3 |
Significant importance | 4 | −4 |
Strong importance | 5 | −5 |
Saaty’s Matrix for Strengths (S) and Weaknesses (W) with Integrated IFAS Matrix | vi | Value | Weighted Score | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
xi | S1 | S2 | S3 | S4 | S5 | W1 | W2 | W3 | W4 | W5 | ||||
S1 | 1 | 1/6 | 1/3 | 1/7 | 1 | 1/5 | 3 | 1/7 | 5 | 7 | 0.69 | 0.04 | 1 | 0.04 |
S2 | 6 | 1 | 6 | 1 | 6 | 9 | 9 | 3 | 9 | 9 | 4.60 | 0.30 | 5 | 1.50 |
S3 | 3 | 1/6 | 1 | 1/7 | 1/3 | 5 | 7 | 1/5 | 5 | 7 | 1.,19 | 0.08 | 2 | 0.16 |
S4 | 7 | 1 | 7 | 1 | 7 | 6 | 7 | 1/3 | 5 | 7 | 3.33 | 0.22 | 5 | 1.09 |
S5 | 1 | 1/6 | 3 | 1/7 | 1 | 7 | 5 | 1/3 | 7 | 7 | 1.45 | 0.09 | 2 | 0.19 |
W1 | 5 | 1/9 | 1/5 | 1/6 | 1/7 | 1 | 1/3 | 1 | 3 | 3 | 0.62 | 0.04 | −1 | −0.04 |
W2 | 1/3 | 1/9 | 1/7 | 1/7 | 1/5 | 3 | 1 | 1/4 | 1/2 | 1/4 | 0.33 | 0.02 | −1 | −0.02 |
W3 | 7 | 1/3 | 5 | 3 | 3 | 1 | 4 | 1 | 4 | 4 | 2.41 | 0.16 | −4 | −0.63 |
W4 | 1/5 | 1/9 | 1/5 | 1/5 | 1/7 | 1/3 | 2 | 1/4 | 1 | 1/4 | 0.30 | 0.02 | −1 | −0.02 |
W5 | 1/7 | 1/9 | 1/7 | 1/7 | 1/7 | 1/3 | 4 | 1/4 | 4 | 1 | 0.38 | 0.02 | −1 | −0.02 |
Σ | 15.30 | 1.00 | 2.25 |
Saaty’s Matrix for Opportunities (O) and Threats (T) with Integrated EFAS Matrix | vi | Value | Weighted Score | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
xi | O1 | O2 | O3 | O4 | O5 | T1 | T2 | T3 | T4 | ||||
O1 | 1 | 1/5 | 7 | 7 | 1/9 | 5 | 1/7 | 5 | 7 | 1.44 | 0.09 | 2 | 0.18 |
O2 | 5 | 1 | 5 | 7 | 1/8 | 5 | 1/7 | 7 | 7 | 2.09 | 0.13 | 3 | 0.40 |
O3 | 1/7 | 1/5 | 1 | 3 | 1/9 | 1 | 1 | 6 | 3 | 0.82 | 0.05 | 2 | 0.10 |
O4 | 1/7 | 1/7 | 1/3 | 1 | 1/9 | 3 | 1/8 | 3 | 3 | 0.52 | 0.03 | 1 | 0.03 |
O5 | 9 | 8 | 9 | 9 | 1 | 9 | 7 | 9 | 9 | 6.77 | 0.43 | 5 | 2.14 |
T1 | 1/5 | 1/5 | 1 | 1/3 | 1/9 | 1 | 1/8 | 1/3 | 1/5 | 0.28 | 0.02 | −1 | −0.02 |
T2 | 7 | 7 | 1 | 8 | 1/7 | 8 | 1 | 8 | 8 | 3.13 | 0.20 | −4 | −0.79 |
T3 | 1/5 | 1/7 | 1/6 | 1/3 | 1/9 | 3 | 1/8 | 1 | 1/5 | 0.29 | 0.02 | −1 | −0.02 |
T4 | 1/7 | 1/7 | 1/3 | 1/3 | 1/9 | 5 | 1/8 | 5 | 1 | 0.45 | 0.03 | −1 | −0.03 |
Σ | 15.79 | 1.00 | 2.00 |
Complete SWOT Matrix | |||||
---|---|---|---|---|---|
Criteria SI-S5 and W1-W5 belong to IFAS Criteria OI-O5 and T1-T4 belong to EFAS | Strengths (S) | Weaknesses (W) | |||
S1 | Elimination of reoccurring and monotonous working tasks | W1 | Lack of work experience in the human–robot/cobot system | ||
S2 | Removal of activities in a hazardous work environment | W2 | Lack of employee training for new jobs positions | ||
S3 | Reducing and simplifying work with heavy loads | W3 | Higher potential for security risks in a collaborative workplace (risk analysis) | ||
S4 | Reducing the risk of occupational diseases | W4 | Unexamined possible psychosocial burdens | ||
S5 | Reducing unilateral physical workload | W5 | Safe human–robot/cobot interfaces are not defined | ||
4.32 | 3 | ||||
Opportunities (O) | SO Strategy | WO Strategy | |||
O1 | Defining an ergonomically suitable workplace for the human–robot system at the time of design | MAX–MAX strategy of use | MIN–MAX search strategy | ||
O2 | Combination of human and robot abilities in a collaborative workplace | Full use of strengths and opportunities | Maximize opportunities and overcome weaknesses | ||
O3 | Creation of new jobs | 4.32 + 3.99 = 8.31 | 3 + 3.99 = 6.99 | ||
O4 | Responding to the challenges of Industry 4.0 = 4th Industrial Revolution | ||||
O5 | Increasing competitiveness | ||||
3.99 | |||||
Threats (T) | ST Strategy | WT Strategy | |||
T1 | Elimination of some working positions | MAX–MIN strategy of confrontation | MIN–MIN Strategy of avoidance | ||
T2 | Lack of qualified workers | Maximize strengths and suppress threats | Minimize weaknesses while minimizing threats | ||
T3 | Obsolete legislation in the field of collaborative robots | 4.32 + 4.14 = 8.47 | 3 + 4.14 = 7.14 | ||
T4 | Fast tightening legislation in terms of OHS | ||||
4.14 |
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Pauliková, A.; Gyurák Babeľová, Z.; Ubárová, M. Analysis of the Impact of Human–Cobot Collaborative Manufacturing Implementation on the Occupational Health and Safety and the Quality Requirements. Int. J. Environ. Res. Public Health 2021, 18, 1927. https://doi.org/10.3390/ijerph18041927
Pauliková A, Gyurák Babeľová Z, Ubárová M. Analysis of the Impact of Human–Cobot Collaborative Manufacturing Implementation on the Occupational Health and Safety and the Quality Requirements. International Journal of Environmental Research and Public Health. 2021; 18(4):1927. https://doi.org/10.3390/ijerph18041927
Chicago/Turabian StylePauliková, Alena, Zdenka Gyurák Babeľová, and Monika Ubárová. 2021. "Analysis of the Impact of Human–Cobot Collaborative Manufacturing Implementation on the Occupational Health and Safety and the Quality Requirements" International Journal of Environmental Research and Public Health 18, no. 4: 1927. https://doi.org/10.3390/ijerph18041927
APA StylePauliková, A., Gyurák Babeľová, Z., & Ubárová, M. (2021). Analysis of the Impact of Human–Cobot Collaborative Manufacturing Implementation on the Occupational Health and Safety and the Quality Requirements. International Journal of Environmental Research and Public Health, 18(4), 1927. https://doi.org/10.3390/ijerph18041927