1. Introduction
Crude oil, the lifeblood of the national economy, is the most important energy in the world at present and will be in the long future. China’s demand for crude oil is large, and is still growing [
1]. In 2015, China became the world’s largest oil importer, when the net annual import of crude oil amounted to 328 million tons. The foreign dependence of crude oil exceeded 60% [
1] for the first time, and is expected to reach 75% by 2035 [
2,
3]. In China, about 90% of crude oil import depends on tanker transport [
4]. During tanker transportation, crude oil should be heated occasionally, which consumes a large amount of energy and discharges large quantities of pollutants. Making a scientific heating plan to heat the crude oil reasonably is the precondition to guarantee the normal operation of the tanker and to realize the energy saving and emission reduction. However, formulating the heating scheme requires fully understanding of the temperature drop characteristic of crude oil in the cargo during the transportation. Therefore, the study of the thermal and hydraulic characteristic of the crude oil in oil tankers is necessary and bears great significance.
During the tanker transportation, the tanker will be subjected to oscillating motion due to the special nature of the marine environment, as shown in
Figure 1. Accordingly, the crude oil in the cargo will be forced to flow occasionally. Oscillating involves six degrees of freedom motion, including three degrees of freedom rotational motion and three degrees of freedom translational motion. Therefore, under oscillating conditions, the process of oil temperature drop is an unsteady mixed convection process accompanied with free liquid surface movement. The thermal and hydraulic characteristic of this mixed convection is more complicated than that of static condition. To formulate the scientific scheme for oil heating, the thermal and hydraulic characteristic of oil temperature drop must be thoroughly investigated.
Due to the late development of oil tanker, there are limited studies in this field in China. Yue [
5], Zhang [
6,
7] and Zhang [
8] adopted the lumped parameter method to study the average temperature drop and heat source required to heat the crude oil. The lumped parameter method treats the crude oil as a whole without considering the internal temperature gradient. Although it is convenient for calculating, it does not accurately reflect the thermal and hydraulic characteristic of crude oil. Shi et al. [
9] set up a two-dimensional analog “resistance capacitance” network to calculate the characteristic of temperature field change. However, the heat transfer process of crude oil was treated as heat conduction during calculation. Jin [
10] employed ANSYS FLUENT to analyze the velocity and temperature distribution of crude oil during heating and naturally cooling process in the tanker cargo. The heat transfer process was considered as the natural convection. Most of the research in China did not consider the effect of oscillation motion on the temperature drop characteristic of crude oil.
Since the tanker business is mainly monopolized by western countries, more research regarding the thermal and hydraulic characteristic of tanker oil have been conducted. However, the calculation is still not accurate enough. Akagis [
11] experimentally studied the oil heating by a steam coil in the tanker, focusing on the heating efficiency and the heat loss from the bulkhead. Suhara [
12] experimentally measured the heat loss during the heating process of a 33,000 DWT (Dead Weight Tonnage) tanker. According to the principle of heat conservation, Chen [
13] calculated the heat loss during the heating and storage cooling process of crude oil in the tank cargo. However, the research mentioned above did not consider the influence of oscillation motion on the thermal and hydraulic process of crude oil in the tank cargo. To fully investigate the effect of oscillating on the thermal and hydraulic process of crude oil, Kato [
14] experimentally studied the heat transfer process of crude oil in the tank cargo subjected to oscillation, obtaining the heat transfer formula for the bulkhead and the top of the tanker, finding that the heat transfer coefficient increases linearly with respect to the oscillating angle and frequency. Doerffer et al. [
15] studied the correlation between heat transfer in the flow boundary layer and the external disturbance with the analytic method, taking the forced convection caused by the oscillating motion of the ship in actual navigation into consideration. However, the analytic method is only suitable for small perturbations, and is only flexible for heat flow in the boundary layer. It is impossible to obtain the complete thermal and hydraulic characteristic of crude oil in the tank cargo. Akagi et al. [
16] considered the forced convection caused by the oscillation, established a mathematical model based on body fitted coordinate system by introducing an inertia force in the momentum equation. With the proposed model, the influence of related parameters on the thermal and hydraulic characteristic was studied. However, the gas–liquid interface movement, which seriously influences the thermal process, was not considered in the study.
To sum up, there has not been a comprehensive study which accurately considered the influence of oscillation of the tanker. The related previous research results cannot meet the requirements of precise design. Therefore, in this study, the thermal and hydraulic process of crude oil under the condition of oscillating motion will be studied in detail, and the thermal and hydraulic characteristic of crude oil under oscillating condition will be clarified. This study will provide theoretical basis for the related design and heating program formulation.
4. Results and Discussion
In this section, the temperature drop characteristic of the crude oil in the cargo tank at different oscillating frequencies is studied. To save computation time, only a small-size model tank cargo, which is 40 cm × 30 cm, is studied and shown in
Figure 3. The depth of the crude oil is 22.5 cm (i.e., the thickness of air layer is 7.5 cm). The initial temperature in the tank cargo is 323.15 K uniformly. The physical properties of crude oil and air in the calculation are shown in
Table 2. Non-Newtonian behavior of crude oil is not considered in this research, if anyone who wants to include this behavior, a power law [
19] can be applied to characterize the non-Newtonian behavior of crude oil. With the parameters provided, the maximum Raleigh number for the static case can be calculated, which is 5 × 10
8.
In this study, three different cases named Case 1, Case 2 and Case 3 will be tested for clarifying the influence of the oscillation on the temperature drop. The variables of the three cases are the rotational angular velocity. In Cases 1, the rotational angular velocity is 0, i.e., the tanker does not oscillate. In Cases 2 and 3, the rotational angular velocity is described by Equation (10).
In Equation (9), is the angular velocity of the oscillation motion, and varies by cosine. The period of angular velocity is the same as that of the tanker oscillation (); A and B are both constants. The amplitude of the tanker wobble can be calculated by , and can be obtained with and substituted. In the two oscillating cases, the time cycles of Case 2 and Case 3 are and , respectively. Therefore, in Equation (9) gives and , respectively. In the two oscillating cases, the amplitudes are equal, . Thus, in Equation (9), the values of are and respectively.
For easy reference, the information for Case 1 to Case 3 is listed in
Table 3.
Under the above-mentioned calculation conditions, the thermal and hydraulic processes of the crude oil in the tanker cargo in three cases are calculated numerically. The hydraulic characteristics (including liquid surface movement and stream function) and the thermal characteristics (including boundary Nusselt number [
20] and temperature field evolution) are investigated in detail. Afterwards, the sensitivity of temperature drop to rolling frequency is analyzed.
Figure 6 and
Figure 7 show the gas liquid phase distribution at different time instants for Case 1 (static) and Case 2 (oscillation), respectively. In Case 1, the interface of gas–liquid phase does not change with time, and the phase distribution at different time is shown in
Figure 6. Different from Case 1, the interface of the gas–liquid phase in oscillating case changes with time.
Figure 7 shows the four typical time instants in Case 2 (
). As shown in the figure, there is a small amount of wave on the surface at the beginning of the oscillation, and the liquid level tends to the horizontal surface as time goes by. This is because the oscillation frequency is small and the liquid surface has enough time to return to the horizontal plane.
Figure 8 shows four typical instantaneous stream functions in Case 1. As can be seen from the figure, the stream function is basically symmetrical. There are local vortices generated by natural convection at different position of the fluid region. There are two opposite vortices in the crude oil region, which are generated by natural convection on the left lower boundary and the right lower boundary. There are also a few pairs of vortices in the air region above the liquid level. In this static case, the flow field is dominated by local natural convection at different position.
Figure 9 presents four typical instantaneous stream functions in Case 3, in which
Figure 9a,b shows two states at which the domain is rotating to the left, and
Figure 9c,d, shows two states at which the domain is rotating to the right. Different from Case 1, the flow field in Case 3 is dominated by integral flow generated by rotation. Because of the effect of rotation, the distribution of stream function is asymmetric, running towards the direction of rotation, and the direction of the flow is also alternately changing. In
Figure 9, under the oscillating effect, the streamlines near the solid boundary are running consistent with the solid boundary trend, while there is a central vortex in the core area of the fluid.
To clarify the thermodynamic characteristics, the
Nu distributions on the four boundaries are studied in this part.
Figure 10 shows the
Nu distributions on the four boundaries of the four typical time instants in Case 1. It can be seen from the figure that the left and right boundary have the identical
Nu; and the
Nu on the lower part of left and right boundaries is larger than that on the upper part, since the lower boundary immersed in the water and the upper part exposed in the air, and thus the convective coefficient between sea water and solid wall is larger than that between air and solid wall. On the lower boundary,
Nu is larger in the middle and lower on both sides. As time proceeds, the
Nu decreases significantly, and eventually tends to be stable. For the upper boundary, because there are pairs of vortices in the air region, the
Nu of the upper boundary shows a wavy distribution. In general, the
Nu on different boundaries gradually decreases with time. In the static case, the heat in the crude oil is mainly lost from the lower part of the left and right boundaries.
Figure 11 shows the
Nu distribution on four boundaries at different instances in Case 3. Different from
Figure 10, the length of the part immersed in the sea water varies during oscillation in Case 3, so the
Nu distributions around the left and right boundaries are different and the distribution characteristic change with oscillation. With the oscillation, the flow field is in a complex change, so there is no clear characteristic on the
Nu difference between the left and right boundaries. The
Nu of the upper boundary is the smallest, and the
Nu on the left, right and the lower boundaries are larger. As time proceeds, the
Nu on each boundary decreases slightly. Unlike the static case, the
Nu on the lower boundary does not decrease very much. The reason is that oscillation causes the fluid to move along the solid wall all the time, while, in Case 1, the flow near the lower boundary is very weak after a period of temperature drop. Thus, it can be concluded that the loss of heat from the left, right and lower boundary is greater, and that from the upper boundary is relatively small, for the oscillation situation.
Based on the analysis of hydraulic characteristics, the thermal process of the system is investigated.
Figure 12 shows the temperature distribution at four typical time instants in the Case 1 (stationary condition). It is found that the temperature field is symmetrical. With the decrease of temperature, the temperature field of the crude oil shows stratified distribution that the lower part has a lower temperature and the upper part has a high temperature. This is the typical stratified temperature distribution formed by the natural convection of the crude oil in the tank. The temperature distribution in the air region presents a vortex distribution. This is because the natural convection of air causes the upper cold air to sink, while the hot air near the oil surface rises and transfers heat upwards. The air zone has multiple adjacent vortices in opposite directions.
The oscillation converts the natural convection in the stationary condition to a mixed convection, and thus the temperature drop characteristic changes dramatically.
Figure 13 shows the temperature field distribution at four representative time instants in case 3 (
). As can be seen in
Figure 13, due to the role of oscillation, the temperature field presents an asymmetric distribution, and the temperature field has a tendency to shift toward the rotation. In the early phase of temperature drop, the temperature of the crude oil shows an approximately uniform distribution, and the temperature drop is very slight. However, the temperature drop in the air zone is obvious, and the oscillation makes the temperature distribution in the air zone asymmetric. With the decrease of temperature, the temperature near the four boundaries decreases rapidly, and the low-temperature zone expands gradually to the center. The oil temperature shows the phenomenon that the middle center is higher and the circumference is lower.
Comparing
Figure 12 and
Figure 13, it is found that the oscillation changes the temperature field, and the temperature field shifts to the direction of rotation. From the temperature data, the temperature drop rate under oscillating condition is generally higher than that for the static condition, and the greater the oscillating frequency, the greater the temperature drop rate. The quantitative contrast is shown in
Figure 14.
Figure 14 compares the average temperature changes versus time in the cargo in Case 1 (static), Case 2 (
) and Case 3 (
). The temperature drop is obviously enhanced by the oscillating, and the larger the oscillating rate (i.e., the smaller the time cycle), the greater the temperature drop rate. This is because temperature drop of the crude oil under the stationary condition mainly depends on the natural convection, but, in oscillating condition, it depends on mixed convection (natural convection + forced convection), which enhances the heat transfer effect.
Since a small-size model oil tanker is discussed in this research, the thermal process will change if the size of the tanker is changed. If the size is increased to the real size, the Reynolds number, which is defined as , and the Grashof number, which is defined by , will increase dramatically. The Reynolds number and the Grashof number determine the strength of the forced convection and natural convection, respectively. Thus, the larger the tanker size, the more the oscillation will affect the thermal process.
5. Conclusions
In this paper, the thermal and hydraulic characteristic of the crude oil in the cargo tanker under the oscillating condition is numerically studied, with consideration of the free liquid surface motion under oscillating condition. The following conclusions are obtained:
(1) In the case of oscillation, the temperature drop process of crude oil is dominated by mixed convection. The temperature drop process is greatly enhanced and the temperature drop rate is remarkably increased compared with the natural convection for the static case.
(2) According to the actual oscillating period of the tanker, the wave of free surface is not obvious, and the horizontal liquid surface distribution is dominant.
(3) The larger is the oscillation frequency (i.e., the smaller the cycle), the greater is the temperature drop rate.
(4) For the static case, the heat in the crude oil is mainly lost from the lower part of the left and right boundaries, while, in the oscillating case, the loss of heat from the left, right and lower boundary is greater, and that from the upper boundary is relatively small.
Since only a 2D simplified model is studied in this research, future work will be focused on the real 3D model. In addition, the translational motion should be included in the future work as well.