The Influences of Gradual Wears and Bearing Clearance of Gear Transmission on Dynamic Responses
Abstract
:1. Introduction
2. Model Description
2.1. Gear Dynamic Model
2.2. Tooth Wear Model
Effect of Wear on Mesh Stiffness
2.3. Bearing Clearance Model
2.3.1. Bearing Clearance Function
2.3.2. Influence of Bearing Clearance on Center Distance
2.3.3. The Model of the Center Distance and Backlash
2.4. Equations of Motion
3. Numerical Simulation and Discussion
3.1. Influence of Gradual Wears on System Dynamics
3.1.1. Gear Mesh Stiffness Under Different Wear Phases
3.1.2. Translational Displacement
3.1.3. Relative Displacement
3.1.4. Gear Meshing Force
3.2. Influence of Bearing Clearances on System Dynamics
3.2.1. Gear Parameters and Gear Mesh Stiffness under Different Bearing Clearances
3.2.2. Translational Displacement
3.2.3. Relative Displacement
3.2.4. Gear Meshing Force
4. Conclusions
- (1)
- The change of bearing clearance leads to the change of the actual center distance of gears, and the change of the center distance further affects the backlash. The relationship of the bearing clearance and backlash is deduced. It can be obtained that the backlash will increase linearly under static conditions.
- (2)
- The time-varying meshing stiffness of gear meshing under different wear phases is calculated. The time-varying meshing stiffness will increase gradually with the increase of wear depth. However, the mesh stiffness does not change significantly in the single-tooth mesh area. The translational displacement, relative displacement and dynamic meshing force will increase with the increase of the wear depth. This shows that the increase of the wear depth has negative effects on the vibration of the gear system.
- (3)
- The time-varying meshing stiffness of gear meshing under different bearing clearances is calculated. The time-varying meshing stiffness will increase gradually with the increase of bearing clearance, the double-tooth mesh area will reduce and single-tooth mesh area will increase. Also, the gear mesh parameters, like contact ratio and pressure angle, will change as the bearing clearance increases. In the meantime, the change of the bearing clearance affects the dynamic response of the system. The translational displacement, relative displacement and dynamic meshing force will increase with the increase of the bearing clearance. This shows that the increase of the bearing clearance has negative effects on the vibration of the gear system.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Nomenclature | Description |
---|---|
mp, mg | gear masses |
zp, zg | number of tooth |
α | the pressure angle |
m | gear modulus |
Rp, Rg | base circle radius |
kh | time-varying mesh stiffness |
ch | viscous meshing damping |
kjk (j = p,g; k = x,y) | bearing stiffness |
cjk (j = p,g; k = x,y) | bearing viscous damping coefficients |
Ip, Ig | gear inertias |
bjk (j = p,g; k = x,y) | bearing clearance |
b | backlash |
Tp, Tg | input/output torque |
Parameter | Value | Parameter | Value |
---|---|---|---|
, | |||
,(N/m) | 2.6 × 108 | ,(N/m) | 2.6 × 108 |
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Zhang, R.; Wang, K.; Shi, Y.; Sun, X.; Gu, F.; Wang, T. The Influences of Gradual Wears and Bearing Clearance of Gear Transmission on Dynamic Responses. Energies 2019, 12, 4731. https://doi.org/10.3390/en12244731
Zhang R, Wang K, Shi Y, Sun X, Gu F, Wang T. The Influences of Gradual Wears and Bearing Clearance of Gear Transmission on Dynamic Responses. Energies. 2019; 12(24):4731. https://doi.org/10.3390/en12244731
Chicago/Turabian StyleZhang, Ruiliang, Kaida Wang, Yandong Shi, Xiuquan Sun, Fengshou Gu, and Tie Wang. 2019. "The Influences of Gradual Wears and Bearing Clearance of Gear Transmission on Dynamic Responses" Energies 12, no. 24: 4731. https://doi.org/10.3390/en12244731
APA StyleZhang, R., Wang, K., Shi, Y., Sun, X., Gu, F., & Wang, T. (2019). The Influences of Gradual Wears and Bearing Clearance of Gear Transmission on Dynamic Responses. Energies, 12(24), 4731. https://doi.org/10.3390/en12244731