Two main contributions are introduced in this research: (i) the feasibility analysis and optimal sizing of grid-connected PV system, with and without storage battery, in WWTP; (ii) the complete impact assessment of 3-E indicators of PV system integration in WWTP. Considering those two main contributions, a logical research methodology has been developed which is shown in the flowchart of
Figure 1. First, three steps, 1, 2, and 3, are dedicated to data acquisition of WWTP energy consumption, and to analysis of PV system’s optimal installation and to energy demand-response calculation. Next, step 4 of research methodology refers to calculating of environmental impact of WWTP along with PV system in terms of carbon released into the atmosphere and energy payback time. In order to store the energy produced by PV system in the most favorable case, a storage battery is calculated in step 5. Analysis of PV system’s impact on power grid by using “matching index” and of economic impact of energy produced by PV system, with and without storage battery, by using LCOE is done in step 6, respectively 7. All these steps of the research methodology are detailed in the next sections of paper.
2.1. Technological Process
The consumed energy of WWTP depends on water flow and pollutant charge and these technological parameters that in turn vary with p.e. connected to the WWTP. The logistic growth model for p.e. which will connect to WWTP, proposed by authors in previous work, forecast more accurately than the classical linear model the energy consumed over the lifecycle by the WWTP. In this respect, four technological functioning scenarios were proposed throughout the lifecycle, corresponding to the growth of energy demands when the p.e. increases.
In the incipient phases of the lifecycle of the WWTP, the energy generated by the PV system represents a higher percentage in the total necessary energy of the WWTP than in the last phases of the lifecycle. This combined with the fact that, in the incipient phases, there is lower population using the infrastructure, means that, for the operator, the PV system is more relevant in the incipient phases from an operational expenditure point of view. The present study is focused on two existing WWTP that are also in the incipient phases of the lifecycle. Thus, the results obtained by authors in the works mentioned above were useful for optimal sizing of the PV system installed in WWTP, as it be presented in the next section.
The WWTP analyzed in this work is a typical sequence batch reactor (SBR)—produced by Alfa Laval, Lund, Sweden—plant that is located in Central Romania (Lat: 45.815°; Long: 8.611°) and designed for 23,000 p.e., and like the one presented by Steel and McGhee in [
25]. Their technological process, shown in
Figure 2, was analyzed to determine the installed power of the main consumers.
This example was chosen because, in the following years, the number of SBR-type plants in Romania will grow due to the flexibility of this technology for small and medium WWTP. Also, this type of technology provides generous spaces on the reactors to install PV panels.
In
Table 1, the installed powers of different treatment stages are summarized: mechanical pretreatment (includes coarse screens and compact mechanical treatment units); influent pumping station (includes influent pumping station and night soil reception station); SBR biological reactors (includes submersible mixers, air regulating servo-valves, mobile decanter); blower station (includes the blowers for biological process); technological water pumping station; sludge thickening and dewatering (includes all processes on the sludge treatment line, according to
Figure 2).
The analysis shows that the largest consumers are the blower station (165 kW) and sludge processing station (83 kW). All the values of power presented in
Table 1 represent the installed power of the equipment. Measured data show that in normal operation conditions, the absorbed power is smaller than this power, due to the fact that not all equipment functions simultaneously.
The absorbed energy analysis of the WWTP was based on data measured at the WWTP, during one year, from 2 January 2016 to 2 January 2017. Throughout one year, the active absorbed power was recorded with the Supervisory Control And Data Acquisition (SCADA) Vijeo Citect system, using Programmable Logic Controller (PLC) equipment with sampling rate of 10 s. For each sensor, the system generates an .
HST file which contains all the data recorded during the year 2016. Because the recorded data could not be processed directly, they were exported in open .
CSV format using a Vijeo Citect tool. An example of the .
CSV data format file is presented in
Appendix A,
Table A1. In order to automate the analysis of the annual data contained in the .
CSV file, original Java software application was used, which divides the annual records into several .
CSV files containing the data only for a single day. The same software application performs descriptive statistics of data, by days and months.
This data was used to define an average day for each month, based on which the PV system was dimensioned. The average day was calculated according to following algorithm that is illustrated in
Figure 3.
For each month in the year, the average day is defined as follows:
The absorbed power is calculated at each moment of the day as the average of the absorbed powers at the same moment in all days of the month. The average day or typical day for each month was calculated by averaging the absorbed power as exemplified in
Appendix A,
Table A2, where the “each moment of the day” represents the “Time of Day” column. Only the values of “Average” column were represented in
Figure 4.
The power for each average day is integrated to obtain the absorbed energy for the day.
A monthly analysis of the energy consumption is performed, to identify the month with the largest consumption in relation with the month with the lowest solar irradiation.
The purpose for this averaging, instead of using directly the daily energy average for PV sizing, was to identify if certain patterns of energy consumption can be identified during the day. For example, if, in a certain time interval, the energy demand would be consistently higher (or smaller) each day of a month, then the design of the PV could be optimized in what concerns the energy output at that time interval.
2.2. Modeling of PV System
The power system for the WWTP was designed as a hybrid system integrating public power grid, PV, storage battery and diesel generator, shown in
Figure 5. The diesel generator is a back-up measure designed to maintain the treatment process in operation for several hours, to avoid discharging untreated wastewater to the natural effluent if grid faults would.
The PV panels were installed on the free spaces on the buildings and technological equipment of the WWTP, to maximize the use of available spaces, as explained elsewhere [
21].
The PV system is verified for minimum temperature that is usual in Central Romania during winter (−15 °C) and maximum temperature on the surface of the panel during summer (80 °C), using Equations (1) and (2):
where
VOC (V) is the open circuit voltage of the PV panel,
VMPP (V) is the voltage of the PV panel at maximum power point,
βTc (mV/°C) is the temperature coefficient of the PV panel, and Δ
t is the temperature difference. As it results from relation (1) and (2), the temperature of the PV cell significantly influences the open circuit voltage and the voltage at maximum power point, respectively.
A storage battery for the PV system was calculated, with the goal of storing the surplus of energy produced by the PV when the demand of energy from the WWTP is smaller than the production. To size the storage battery, a detailed analysis of the WWTP consumption and of the PV system’s production has been performed, as follows:
Consumption data determined at step 1 were subtracted from production data determined at step 2.
- 3.
The storage battery is sized to accumulate the energy generated by the PV system but not consumed by the WWTP, during a day, in July. This methodology ensures that for every month, which has smaller production due to lesser solar irradiation, the surplus of produced energy can be stored, ensuring that all energy produced by the PV system can be used locally. The stored energy is consumed during the night or as back-up power if power shortage from the grid occurs.
The previous steps 1–3 of calculation algorithm are exemplified in
Figure 6 for the month of July.
The closed area determined by the power generated by the PV and the absorbed power represents the energy that is produced but cannot be used at the same moment, so it can be stored in batteries.
2.3. The Parameters of Energetic-Environmental-Economic Impact Assessment of Grid-Connected PV System in WWTP
In this section, the parameters that quantify the complete impact of grid-connected PV system in WWTP on each type of 3-E (Energetic-Environmental-Economic) performance indicators are defined.
The impact of the PV installation on the grid was assessed using the matching index, in both scenarios (with and without storage battery). The matching index is defined by Equation (4) [
26]:
where
φ is the matching index, takes values between 0 and 1,
M (kWh) is production of energy by the PV system used inside the WWTP,
L (kWh) is the load of the WWTP, and
P (kWh) is the total annual energy supplied by the PV system.
Maximization of the matching index ensures the maximization of energy used locally and minimization of both the energy acquired by the WWTP from the grid and the grid impact. The time window chosen for calculating the matching index plays a major role in interpreting its relevance. The time window chosen for this work is one year, because in the case of the WWTP, the operator calculates the economic impacts yearly. It was shown that, ideally, the matching index has a value of unity, meaning that all the energy produced at the site is used at the site, and that all the energy needed by the site is produced at the site [
26].
The environmental impact of the PV system was assessed by means of the carbon credit calculation. The potential for mitigating the atmospheric carbon is calculated using Equation (5) [
23]:
where the constant 0.98 (kg/kWh) represents the quantity of carbon mitigated by one kWh of energy.
The term CO2 (kg) is the quantity of carbon dioxide mitigated during the lifetime of the PV system, Ea (kWh/year) is the annual energy delivered by the PV system, T (yrs.) is the lifetime of the PV system, Ein (kWh) is the total embodied energy in the PV system, La (%) is the loss due to poor lighting and Ltd. (%) is the loss due to the distribution chain.
The Energy PayBack Time (EPBT) of a PV system is defined as the embedded energy of PV modules and components divided by its annual energy output [
27]. EPBT shows the number of years that it takes for the energy embedded in the system to be compensated by the energy produced by the same system. The energy produced for the rest of the years until lifetime end.
Likewise, in order to compare different technologies for electricity production, the Energy Return On Energy Invested (EROEI) it introduced as
where
Ein (kWh) is the energy embedded in the PV system,
Ep (kWh) is the energy produced by the system during the lifetime.
Consequently, EPBT should be as small as possible for the project to be considered feasible. EPBT is expressed according to following Equation:
where
EPBT is in (yrs),
Ein (kWh) is the energy embedded in the PV system and
Eout (kWh/year) is the energy produced by the system.
The LCOE represents the unit cost of the energy produced by the PV system. It can be used to compare different design options for the PV system, or to compare different energy sources. LCOE was calculated integrating investment costs, operation and maintenance costs, cost of replacement of the batteries, carbon credit earned, and the cost of the matching index. All costs were calculated considering a lifetime of 30 years for the PV system [
27]. In the following, the calculation of the LCOE components is detailed.
Firstly, the total cost of investment is given by the Equation below:
where
Ti (€) is the total investment in PV system,
UPPV (€/kWp) is the unit price of PV system without storage battery,
QPV (kWp) is the total PV capacity installed at WWTP,
UPb (€/kWh) is the unit price for the battery, and
Qb (kWh) is the total storage battery capacity installed at WWTP. The unit price of the PV system and the storage battery was determined by market enquiries. For the exemplification of this calculation, the considered costs were 1350 €/kWp for
UPPV and 250 €/kWh for
UPb. This cost is the “worst case scenario” determined from the market enquiries. This cost refers to the cost of the components and materials, installation and commissioning.
For this case study, the lifetime of the storage battery is seven years [
23]. During the thirty-year lifetime of PV system, it has to be changed four times. Thus, the present value of the replacement cost of the storage battery is obtained according to Equation (9):
where
VRb (€) is the present value of the storage battery replacement over the system’s lifetime,
Cb (€) is the cost of storage battery,
Cs (€) is the salvage value of storage battery,
i (%) is the inflation rate, and
d (%) is the discount rate.
The salvage value of the storage battery was considered 20% of their initial cost ([
23] Saini et al., 2017) for the first 3 replacements and 85% for the last replacement since, at the end of the lifecycle of the PV system, the storage battery will be only 2 years old.
In the literature, the present value of operation and maintenance for a PV system is considered to be 1% from the investment cost, per year [
27]. This value is calculated over the period of 30 years and actualized to the present value, using the following Equation:
where
VOPV (€) is the present value of operation and maintenance of the PV system,
M (€) is the annual operation and maintenance cost, representing a fraction from the investment cost, and
T (yrs) is the lifetime of the PV system.
The salvage value of the PV system represents its expected remaining value at the end of the lifecycle. In this respect, the present salvage value of operation and maintenance is given by:
where
VSPV (€) is the present salvage value,
S (€) is the salvage value of the PV system at the end of the lifecycle, considered as a percentage from the initial investment cost.
The earned carbon credit is defined according to Equation (12):
where
(€/year) is the earned carbon credit acquired in one year,
CO2 (kg) is the quantity of carbon dioxide mitigated during the lifetime,
T (yrs.) is the lifetime of the PV system, and
(€/kg) is the unit cost of atmospheric carbon.
The present carbon credit earned (
PECO2), is expressed in Euros, and is determined by:
where
T (yrs) is the lifetime of PV system.
Life Cycle Cost (LCC) of the PV system, expressed in Euros, is calculated by using Equations (9)–(13) as:
The Uniform Annualized Cost (UAC) of the PV system represents the LCC of the energy distributed to the number of years of lifecycle, while considering the inflation rate and the discount rate. It is calculated using Equation (15), and is expressed in Euros:
Finally, the LCOE from the PV system that represents the uniform annualized cost of the PV system divided by the total energy it produces in one year; is expressed in €/kWh, and is calculating according to: