A Review of Research on Advanced Control Methods for Underground Coal Gasification Processes
Abstract
:1. Introduction
2. Overview of UCG Advanced Control Techniques
2.1. Adaptive Feedback Control
- Over-pressure control—the flow of the injected oxidizer is adjusted to stabilize underground temperature, syngas composition, or its calorific value. Increasing the amount of gasification agent can increase the calorific value of the syngas. The disadvantage of this type of control is a possible gas leak to the surrounding strata or cooling of the reduction zone with too much gasification agent [28,67,68].
- Under-pressure control (also called burning control)—the exhaust ventilator adjusts under pressure. Air enters the georeactor under negative pressure (i.e., through an injection well or various cracks) and supports the smoldering of the coal. There are no syngas leaks into the surrounding strata. At the same time, the ventilator sucks the syngas to the surface for further processing [28,69,70].
- Combined control—those as mentioned above are used.
2.2. Extremum Seeking Control
2.2.1. Model-Free ESC
2.2.2. Model-Based ESC
- Reaching high temperatures—circa 1000 C,
- The production of syngas with the highest possible calorific value—i.e., an almost zero concentration of O and the highest possible concentration of CO, CH, and H in the syngas.
- Recording measured data to the dataset according to the selected criteria or the stage of the gasification process,
- Estimation of new model parameters for manipulation variables (i.e., adaptation).
- The calorific value of syngas (: 1 < < 3 MJ/m,
- The calorific value of syngas (): 3 < < 6 MJ/m,
- The calorific value of syngas (): > 6 MJ/m,
- The maximum temperature in the coal channel (): > 900 C.
2.3. Robust Control
2.3.1. Sliding Mode Control
2.3.2. Multivariable Robust Control
2.4. Model Predictive Control
3. Discussion
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
Method | Advantages | Disadvantages | UCG Applications |
---|---|---|---|
Adaptive Control (AC) | Improved performance: Adaptive control can improve the performance of a system by adjusting its parameters in real-time to compensate for changes or disturbances in the system or disturbances. Robustness: Adaptive control can be more robust to changes in the system and disturbances than non-adaptive control, as it can adjust its behavior to compensate for these changes. Reduced reliance on accurate models: Adaptive control can work effectively even if the system being controlled has uncertain or unknown parameters, as it can adapt to changes in the system without relying on a detailed model. Increased flexibility: Adaptive control can be applied to many systems and processes, including those with highly nonlinear and dynamic behaviors. Improved efficiency: Adaptive control can improve a system’s energy efficiency by adjusting its behavior to minimize energy consumption and waste. | Complexity: Adaptive control systems can be more complex than non-adaptive control systems, as they may require additional sensors, algorithms, and controllers to adjust their behavior in real-time. Tuning difficulties: Adaptive control systems can be difficult to tune and optimize, as they require a careful selection of control parameters and adaptation algorithms to achieve optimal performance. Computational requirements: Adaptive control systems may have higher computational requirements than non-adaptive control systems, requiring real-time sensor data processing and adaptation algorithms. Stability issues: Adaptive control systems may be prone to stability issues, such as oscillations or instability, if not designed and implemented correctly. Sensitivity to noise: Adaptive control systems may be sensitive to measurement noise and other disturbances, affecting their accuracy and stability. | [28,68,71] |
Model-free extremum seeking control | Simplicity: Model-free ESC is generally simpler to implement than model-based ESC, as it does not require the development and validation of a mathematical model of the system. Robustness: Model-free ESC can be more robust to model uncertainties and discrepancies between the model and the actual system behavior, as it does not rely on an optimization model. Flexibility: Model-free ESC can be applied to many systems and processes, including those with highly nonlinear and dynamic behaviors. Reduced computational requirements: Model-free ESC may require less computational power than model-based ESC, as it does not require the computation of model-based optimization algorithms. Reduced design effort: Model-free ESC can require less design effort than model-based ESC, particularly for complex systems where developing an accurate model may be challenging. | Reduced accuracy: Model-free ESC may not achieve the same level of accuracy as model-based ESC, as it does not use a mathematical model of the system to optimize performance. Sensitivity to noise: Model-free ESC may be more sensitive to measurement noise and other disturbances in the system, which can affect the accuracy of the optimization results. Difficulty in tuning: Model-free ESC may require more effort in tuning its parameters than model-based ESC, as it relies on heuristics and empirical data to optimize performance. Limited insight: Model-free ESC may not provide the same level of insight into the underlying behavior of the system as model-based ESC, as it does not use a mathematical model to capture the system dynamics. Limited applicability: Model-free ESC may not be suitable for all systems and processes, particularly those with highly complex and nonlinear dynamics. | [25,31,32,67,68,80,83] |
Model-based extremum seeking control (ESC) | Improved accuracy: By using a model of the system, model-based ESC can achieve higher accuracy in finding the optimal control input, leading to better performance. Better adaptability: Model-based ESC can adapt to changes in the system or process being controlled by updating the model parameters, leading to more robust control. Reduced complexity: Model-based ESC can simplify the control design by using a mathematical model of the system to capture its behavior rather than relying on empirical data. Increased flexibility: Model-based ESC can be applied to various systems and processes, including those with nonlinear and time-varying dynamics. Increased insight: By using a model of the system, model-based ESC can provide insights into the underlying dynamics and behaviors of the system, which can inform future design and optimization efforts. | Model uncertainty: The accuracy of the optimization results in model-based ESC depends on the accuracy of the mathematical model of the system, which may not always be completely accurate. Model uncertainty can lead to suboptimal performance or even instability in the control system. Model complexity: Developing a mathematical model of the system can be a complex task, particularly for systems with highly nonlinear and dynamic behaviors. Model complexity can lead to increased computational requirements and increased design effort. Model validation: The accuracy of the model used for optimization must be validated through experimentation or other means. Model validation can be time-consuming and costly. Model mismatch: Even with accurate models, there may be discrepancies between the model and the system’s actual behavior, which can lead to suboptimal performance. Implementation challenges: Implementing model-based ESC may require specialized hardware or software, leading to increased costs or design effort. | [25,33,83] |
Sliding mode control (SMC) | Robustness: SMC is a robust control technique that can handle uncertainties and disturbances in the system. This means that it can maintain control even when there are changes in the system or external factors affecting the process. Fast response: SMC has a fast response time due to the sliding mode motion, which allows it to track reference signals quickly and accurately. High accuracy: SMC has high accuracy because it eliminates the steady-state error that is common in other control techniques. This means that it can achieve a high level of precision in controlling the system. Low sensitivity: SMC is insensitive to modeling errors and uncertainties in the system. This makes it a suitable technique for controlling systems with significant uncertainties or disturbances. Simple implementation: SMC can be implemented easily and with a relatively simple design, making it a practical choice for many applications. Energy efficiency: SMC can reduce energy consumption by minimizing overshoots and improving the transient response of the system. | Chattering: One of the most significant drawbacks of SMC is the possibility of chattering, which is a high-frequency oscillation that can occur around the sliding surface. Chattering can cause excessive wear and tear on the system and can be audible, making it unsuitable for certain applications. High control effort: SMC can require a high control effort, which can lead to increased energy consumption and wear on the system components. Dependence on model accuracy: SMC is dependent on an accurate model of the system, and any modeling errors can lead to poor performance or instability. This means that modeling and identification are critical for the success of SMC. Parameter tuning: The design of the sliding mode controller requires the selection of appropriate control parameters, which can be challenging and time-consuming. Additionally, the parameters may need to be adjusted based on changes in the system or operating conditions. Implementation complexity: SMC requires the implementation of a sliding mode motion, which can be more complex than other control techniques. This can require additional hardware and software components, increasing the overall complexity of the system. Sensitivity to noise: SMC can be sensitive to noise in the system, which can lead to instability or poor performance. This means that noise filtering and signal conditioning are critical for the success of SMC in noisy environments. | [36,37,39,84,88,89,90,91,92] |
Model predictive control (MPC) | Handling of constraints: MPC can handle input and output constraints in a natural way. This means that the controller can take into account physical and safety constraints when generating control inputs, ensuring that the system operates within safe and feasible limits. Predictive ability: MPC uses a model of the system to predict future behavior and optimize the control input accordingly. This means that the controller can anticipate future changes in the system and take appropriate action to maintain desired performance. Optimization: MPC optimizes a performance criterion over a finite time horizon. This means that the controller can generate control inputs that not only maintain stability but also optimize a desired performance criterion, such as energy efficiency or production rate. Flexibility: MPC can handle multivariable systems with complex dynamics, making it a flexible control technique. It can also handle systems with time-varying parameters and nonlinear dynamics. Adaptability: MPC can be adapted to handle changing operating conditions or to account for model uncertainty. This means that the controller can be updated or re-tuned as needed to maintain performance. | Computational complexity: MPC requires the solution of an optimization problem at each time step, which can be computationally intensive. This means that the controller may require significant computational resources and may not be suitable for real-time control applications. Model accuracy: MPC relies on an accurate model of the system, which can be challenging to develop and maintain. If the model is inaccurate, the controller may generate suboptimal control inputs or even destabilize the system. Sensitivity to model errors: MPC is sensitive to errors in the system model. Small errors in the model can result in significant differences between predicted and actual system behavior, leading to suboptimal control inputs or even instability. Need for tuning: MPC requires the tuning of several parameters, including the prediction horizon, control horizon, and weighting factors. Tuning these parameters can be time-consuming and requires expertise. Limited disturbance rejection: MPC is designed to optimize the system’s behavior over a finite time horizon. This means that it may not be able to handle unforeseen disturbances that occur outside the prediction horizon. Lack of transparency: MPC is a black-box control technique, which means that it may be difficult to understand how the controller is generating control inputs or why it is making certain decisions. | [41,42] in UCG and [93,94,95,96,97] in gasification industry. |
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Kačur, J.; Laciak, M.; Durdán, M.; Flegner, P.; Frančáková, R. A Review of Research on Advanced Control Methods for Underground Coal Gasification Processes. Energies 2023, 16, 3458. https://doi.org/10.3390/en16083458
Kačur J, Laciak M, Durdán M, Flegner P, Frančáková R. A Review of Research on Advanced Control Methods for Underground Coal Gasification Processes. Energies. 2023; 16(8):3458. https://doi.org/10.3390/en16083458
Chicago/Turabian StyleKačur, Ján, Marek Laciak, Milan Durdán, Patrik Flegner, and Rebecca Frančáková. 2023. "A Review of Research on Advanced Control Methods for Underground Coal Gasification Processes" Energies 16, no. 8: 3458. https://doi.org/10.3390/en16083458
APA StyleKačur, J., Laciak, M., Durdán, M., Flegner, P., & Frančáková, R. (2023). A Review of Research on Advanced Control Methods for Underground Coal Gasification Processes. Energies, 16(8), 3458. https://doi.org/10.3390/en16083458