1. Introduction
Data centers form the infrastructural backbone for digitization. Without them, our increasingly interconnected world and the demand for communication services, storage and data processing would not be feasible [
1]. Sufficient electrical power is required for their reliable and powerful operation. For 2021, the global data center electricity consumption was estimated at 220 to 320 TWh/a, or about 0.9 to 1.3% of the world’s total electricity consumption [
2,
3,
4,
5]. Depending on the scenario for upcoming development, the electrical demand may increase to up to 500 TWh/a by 2030 [
6].
To evaluate how efficient a data center is in terms of energy use, the
Power Usage Effectiveness (PUE) factor has been established as a key metric [
7]. The PUE describes the ratio of the total energy consumption of a data center to the consumption of the IT hardware [
8]. From 2007 to 2022, the average PUE decreased globally from 2.50 to 1.55—the ideal value is 1.0 [
9]. This difference comes from the additional components required for the reliable operation of the IT hardware, such as the power supply, cooling or lighting. Here, the energy demand of cooling can account for up to 50% of the total additional energy demand [
10,
11].
To increase the energy efficiency of a data center, cooling technologies must be improved. This includes, for example, the intensive use of free cooling and the switch from air- to liquid-based systems. In the first case, an external ambient medium (e g., ambient air) is used as a heat sink without the need to operate an intermediate chiller. In the second case, liquid cooling can be used to increase the number of possible operating hours of free cooling by further increasing the waste heat temperature. This allows the energy-intensive operation of chillers to be increasingly avoided.
In addition to the increasing energy efficiency requirements, there is a trend towards more powerful hardware [
12]. In particular,
Graphics Processing Units (GPUs) and partially
Central Processing Units (CPUs) with increasing
Thermal Design Power (TDP) create challenges in the development of suitable cooling solutions [
12]. Its importance is amplified by the increasing demand for Artificial Intelligence (AI) applications. According to a study by GrandViewResearch, the annual growth rate in this area is expected to reach 37.3% from 2023 to 2030 [
13]. In addition, future next-gen server CPUs and GPUs are expected to consume up to 1000 W of power by 2025 [
14]. Furthermore, the rising importance of waste heat utilization and associated regulatory requirements are becoming increasingly important [
15]. Addressing all of these challenges requires, in particular, an adaptation of cooling technology at the server component level.
Moreover, two other studies, Ebrahimi et al. [
16] and Zhang et al. [
17], have been reviewing and analyzing data center cooling technologies. In order to identify the technical possibilities and their advantages and disadvantages, their energy implications and waste heat utilization potential were also analyzed. Zhang et al. used the keywords “data centre cooling” to find publications and patents between 2010 and 2019 for “data centers” and “telecommunication base station”. During this period, the number of publications rose from around 200 to 375, while patent applications remained relatively stable at around 400 patent applications per year. Huang [
18] identified sections “
Physics” (G) and “
Mechanical Engineering” (F) in particular as key areas in his study of the cloud computing industry’s patent portfolio.
This paper aims to identify potential research priorities and patent gaps as well as potential future market-available technologies that could address the current challenges, such as increasing performance density, resolving cooling demand together with improving waste heat quality and quantity. The focus of this paper is in the range between server and room cooling because it is much closer to the heat source—the servers—and changes at this point have a major impact on all subsequent cooling technologies. At the same time there is a reciprocal interdependence between the components and the system. Moreover, the patent offices, countries of origin and companies involved were analyzed. By examining the level of patent activity by classification codes over a period of time, it is possible to gain insight into the the maturity of a technology along with patenting trends, indicating the decay and rise of technologies [
19].
In order to achieve a comprehensive understanding of the past and current technology priorities in product development in the area of data center cooling, this study employed the patent analysis method. In contrast to Zhang et al., a detailed technology-based analysis of patent applications over a period from 2000 to 2023 was be carried out through a suitable and specific selection of keywords and a categorization of the technologies. This enabled a differentiated analysis of developments in the area of patent applications for data center cooling technologies for the first time. This also provided a comprehensive overview of current developments for the research institutions and development departments involved. This can thus contribute to a more optimized development of innovative cooling solutions.
Based on the technological development with increasing thermal design power of the CPU and GPU, it can be assumed that a change from air to liquid cooling can be observed in the area of patent applications over the years. Within this technology group, the share of direct liquid cooling should be greater than that of total liquid cooling. This assumption is based on the longer history of direct liquid cooling compared to total liquid cooling, partly due to its use in mainframes. In addition, due to the great importance of the USA due to the large number of companies in the field of developers and manufacturers of server components and servers (INTEL, NVIDIA, AMD, DELL, HPE, etc.) as well as it being the home of the largest cloud providers (e g., Google, AWS, etc.), the USA should have a special geographical role in patents in the field of data center cooling.
4. Analysis and Discussion of the Data
Table 2 lists the “simple search results” for the search terms from
Table 1. As Espacenet is a family-based tool, not all retrieved patents are shown. Instead, only one of the family members selected by the system to represent the entire family is returned. Since a patent family is a collection of several patent applications covering the same or a similar technical field, it is sufficient to consider only one representative patent from this family [
52]. Depending on the search terms, “all publication matchings” are listed in the second column. To classify the simple search results, the number of complete publication hits and their ratios have been identified. Depending on the search term, the simple family matches cover 44 to 82% of all matches; the average is 60%. To classify the patent applications, the last three entries include the number of patents for general search terms in the context of data centers and cooling. Within the data center, cooling technologies at the server, rack and room cooling levels covers less than 1% of the patents in the period 2000 to 2023. Within cooling, the results of detailed search queries account for 34%. Most patents were identified with the search terms “CRAC/CRAH” and “server cooling”, followed by “immersion” and “direct chip water cooling”. “GPU cooling” and “RDHX” had the fewest search results.
Table 3 expands the results from
Table 2 with the number of patents classified as relevant and the difference resulting from the subsequent determination of duplicates between or within the search terms. In addition, the ratio of simple family matches to those classified as relevant was determined. Almost every search term is affected by overlapping duplicates. Consequently, 68% of the results of the matches are considered relevant.
The small number of patent applications in the field of data center cooling indicates that no major application activities are being carried out in this area. The comparison between the general search term for data center cooling and the specific search terms shows that the levels of cooling investigated in this study only account for 34%. The remaining patents presumably deal primarily with cooling in the cooling infrastructure. In addition, the search results for coolants show a wide range of applications. This ranges from server cooling to the fluid circuits of recoolers. For this reason, no detailed analysis was carried out.
The search terms that were more generic and had more common industry names tended to have more search hits. This can be seen in particular when looking at “CRAC/CRAH”, “RDHX” and “Rack Cooling”. While RDHX refers to a special technology that has only been in use for two decades, the term rack cooling is more general and also includes technologies that are similar to RDHX. The partial overlapping of general and specific search terms leads to a higher proportion of duplications between the search terms. Another search term for which this applies is “Server Cooling”. In contrast, the search query for air cooling using “CRAC/CRAH” is both sufficiently precise and familiar in terms of the name of the technology.
The distribution of relevant and irrelevant patents is illustrated in
Figure 6 with the addition of the classification according to
Figure 4. The further classification in
Figure 6 is also contained in
Table A1 in
Appendix A. Within the “Not relevant” category, the required criteria in particular were not met. In the “Relevant” section, air (27%) and liquid (35%) cooling are the most typical mentioned technologies. Both hybrid cooling and others account only for 3% of the total number of applications. In liquid cooling, direct cooling (20%) is used before total liquid cooling (9%) and indirect cooling (4%). Within these sub-categories, cold plates (17%), immersion (8%) and RDHX (2%) are the most common technologies addressed in the patent applications. If a specification of the coolant was available, a fraction of two-phase coolants of 2% could be determined for both the cooling plates and the immersion cooling. In the domain of air cooling, there is a distribution of CRAC (11%), CRAH (5%) and “Other” (15%).
The further classification in
Figure 6 reveals a relatively high proportion of patents (28%) that do not fulfill the criteria required in
Section 3.3. The non-fulfillment of the developed requirements for relevant patents is mainly due to the fact that the search syntax does not have any strict specifications regarding the order of search terms. Their share could have been reduced by using proximity operators. The proportion of duplicates, on the other hand, is relatively low, which indicates a low overall overlap of patents.
Within the relevant patents, air and liquid cooling are the most widespread technologies. Although there are also combinations of different technology approaches and other technologies, these do not account for a high proportion. Other technologies include, in particular, all approaches that utilize thermoelectric effects in any form (especially the Seebeck and Peltier effect). Technologies based on thermoelectric effects have not yet been used to any substantial extent in the data center sector, which is why their patent numbers are low and have not progressed as far as the classic solutions. The combination of cold plates and immersion cooling is a particularly common approach. On the one hand, all waste heat is absorbed into a liquid and, on the other hand, the powerful and less temperature-sensitive components can be cooled in a controlled manner, even at higher coolant inlet temperatures. Although other cooling technologies such as direct or indirect liquid cooling could also be regarded as hybrid cooling, the classification is still based on the patent title and the focus of the patent description.
Air cooling is primarily made up of CRAC systems and other approaches that cannot be classified further. Although CRAH systems can also be found, they only make up a minor fraction. In today’s data centers with an IT power of more than several hundred kilowatts, however, CRAH systems are increasingly the preferred choice [
53]. A global market survey by VM Reports on the market shares of CRAC and CRAH across various applications revealed a slightly larger share for CRAH compared to CRAC [
54].
Within liquid cooling, the focus is on cold plates (DLC) and immersion cooling (TLC). In most cases, these are not specified further. As the coolant is only explicitly emphasized in a few cases—in the case of two-phase cooling—it can be assumed that single-phase coolants are more likely to be preferred due to their easier and safer handling. The widespread use of DLC can, in turn, be attributed to the fact that the necessary structural changes to an air-cooled standard server are less than those required for TLC. In addition, the requirements for the coolant are not as high as for the TLC.
Figure 7 visualizes the aggregated annual distribution of patent applications, taking into account the search terms from
Table 1. In addition, these values are cumulated. Despite recurring deviations, the overall trend over the past 20 years shows an increase in the number of patent applications. There was a sharp increase from 2016 in particular. Both 2022 and 2023 have not yet exceeded the publication deadline, which means that it is likely that not all patents from those years are yet public.
The development of the annual patent application for cooling technologies for data centers reveals an increasing growth over the period under observation. This is mainly due to technical progress in the area of server hardware and increasing performance densities. This is compounded by the increasing demand for corresponding hardware solutions and the intense competition between manufacturers. In order to maintain this trend, further developments are required at server and rack cooling level. The increasing relevance of energy-intensive technologies such as AI is simultaneously causing significant growth boosts at the chip level, which have an impact on cooling requirements.
Based on
Figure 7,
Figure 8 breaks down the annual patent applications by technology with an additional aggregation in five annual periods from 2004 to 2023. Patents with air cooling rose steadily until 2018. Subsequently, application numbers fell by 57% between the third and fourth period. All other technologies were at a low level in the comparison period and rarely exceeded a maximum of 20% of the patent applications for air cooling. The two exceptions are indirect (first and second period) and direct (third) liquid cooling, which reached between 26 and 53% of the applications of patents for air cooling. At the same time, the sum of the four liquid cooling technologies analyzed was always below that of air cooling within the first three periods. It was only in the fourth period that both direct and total liquid cooling registered more patent applications than air cooling. Within liquid cooling, the focus in the first two periods was on indirect liquid cooling and in the last two periods on direct liquid cooling. Total liquid cooling, in turn, has increased significantly since 2014 in particular, whereby it was the second most common technology after direct liquid cooling in the fourth period. Indirect liquid cooling, by contrast, recorded a decline in patent applications from the third period onward.
The technology change that is taking place is clearly highlighted in
Figure 8. Since 2019, liquid cooling has accounted for the largest share of annual patent applications, replacing air cooling. In previous years, air cooling was sufficient for most applications and liquid cooling was generally not strictly necessary and more expensive. However, this has changed in recent years due to increased cooling demand as a result of technical developments to meet the performance requirements of the applications used on the server. Although the number of patent applications for air cooling has not fallen to zero, there is no longer any major potential for optimization here. It is a proven technology that has been developed and used for decades. Even if liquid cooling is becoming increasingly important, air cooling may be relevant. This applies in particular to hybrid cooling, which also uses air cooling to some extent, depending on the concept.
Hybrid cooling is a relatively new approach. Its development has mainly taken place in the last decade (82%). Due to the increasing demands on cooling and the simultaneous advances in the various cooling solutions, a combination of these for targeted and customized heat dissipation was expedient.
In the case of direct liquid cooling, the remaining waste heat must be dissipated with a different technological approach (e.g., air cooling) due to a limited heat to water ratio. These types of concepts have only been specifically developed in recent years (since 2014).
To illustrate the aggregated development over three equal periods from 2015 onwards to gain a better insight into the technology breakdown in the recent past, the shares of the individual cooling technologies are shown in
Figure 9b–d and in
Table A2 in the
Appendix A. Together, these cover 77% of the relevant patents identified. In all three periods, the share of hybrid cooling and “Other” was less than 5%. Over the three periods, the proportion of air cooling gradually decreased, while liquid cooling increased. Air cooling fell from 69 to 9%, while liquid cooling increased from 24 to 84%. Within liquid cooling, the focus was on direct liquid cooling. This accounted for at least 58 and up to 68% of liquid cooling in all three periods. At the same time, the proportion of total cooling increased from 17 to 33%.
The aggregated comparison of the technologies over three equal time periods compared to
Figure 9a makes the general development especially visible. Today’s developments are dominated by liquid cooling in direct and total technologies for the reasons mentioned above.
Figure 10 illustrates the hierarchical structures depending on the IPC section and main group of the patents in a tree map. The corresponding results are summarized in
Table A3 in
Appendix A. The number of patents resulting from the main groups is higher than that determined in
Table 3, as a patent can be assigned to several main groups. The three most common sections are, in descending order:
Electricity H (434),
Mechanical engineering […] F (299) and
Physics G (278) [
38]. Within the three most common sections, the main groups
H05K7 (32%; constructional details common to different types of electric apparatus […]),
G06F1 (16%; details not covered by groups G06F 3/00-G06F 13/00 and G06F 21/00 […]) and
F24F11 (9%; control or safety arrangements) are the most common main groups [
55]. There are also sections
Performing operations; Transporting B (15),
Fixed constructions E (9),
Chemistry; Metallurgy C (3),
Human necessities A (1) and one patent that cannot be assigned, as the corresponding text field is empty.
With regard to the distribution of patent classes, there are large shares for H05K7 (32 %), G06F1 (16%) and F24F11 (9%). The first main group deals with constructive elements, the second with cooling and the third with control and safety elements. Apart from the superior subclass of the second main group, the issue of cooling is not central to the others. Their sections, in turn, are strongly represented. H, F and G are sections which, precisely because of their titles, could be assigned to the area of cooling data centers in advance. With the exception of section Textiles; Paper D, all other sections were present. On the one hand, other classes tended to be represented more frequently; on the other hand, the focus of section D was not on cooling technology. Nevertheless, the results are similar in both cases.
The absolute number of different IPC sections depending on the search term and cooling technology are specified in
Table 4 and
Table 5, respectively. All search terms are represented in sections F to H. Less than half of the search terms have patents in sections B and E. Within section F, the largest share (58%) is attributable to “CRAC/CRAH”. In section G, the allocation is more evenly balanced with a focus on “CPU” (22%) and “Server Cooling” (24%). In section H, with the highest number of patents, several search terms have a similarly high share. These include, in particular, “Immersion Cooling” (17%), “Server Cooling” (16%), “CRAC/CRAH” (16%), “Direct Chip Cooling” (16%) and “Rack Cooling” (14%).
The distribution of the IPC sections according to cooling technology in
Table 5 is similar to
Table 4. Section F focuses on the area of air cooling (74%), whereas liquid cooling predominates in sections G (51%) and H (59%). In both sections G and H, air cooling achieves a share of 34%, in contrast to liquid cooling in section F with a share of 27%. In terms of the various forms of liquid cooling, section H is the most occurring section. With regard to hybrid cooling, the focus is on sections F to H, with an even distribution. In the case of “Other” cooling technologies, sections F to H have also been used in particular. Within “Other”, section G has the largest share of over 51%. As a result of the aggregation at cooling technology level, the technical focus of the sections can be determined in relevance to data center cooling.
The regional distribution of patents is visualized in
Figure 11 on the basis of the patent offices. The number of patents based on patent offices is higher, as a patent can be registered by several patent offices at the same time. The most patent applications were filed in Europe, the USA and China. A total of 18% of the patents could not be assigned to a patent office. A total of 86% of the patents affected can be related to China based on the applicant’s country of origin. In addition, 6% could not be allocated in this way. However, taking into account the country code in the publication number, these patents could also be attributed to China. The remaining 8% can be allocated to Japan, South Korea and Singapore on the basis of the applicants. Taking into account the country allocation for patents without direct indication of the patent office, it can be concluded that China probably has the most patent applications (37%).
Most of the so-called IP5, the five largest patent offices (
China,
Europe, Japan, Korea and
USA), are represented in
Figure 11. Together, they process around 85% of the world’s patent applications [
56]. As a result of their economic and technological importance, this leads to a high proportion of patents being processed. In this case, they account for a combined share of 74 or 91% including the uncertainty in the allocation of the patent office in cases “Not specified”. However, it should be considered that a patent can be registered simultaneously with several patent offices across the various patent classes it contains.
In addition,
Figure 12 contains the regional distribution of patents on the basis of the country code in the patent number or of the applicant. In terms of patent applications by country of origin, China (313) and the USA (114) reveal the highest level of activity. Their share of the total number of relevant patents in the area of data center cooling is 63 and 23%, respectively. The remaining countries together account for less than 14%. Chinese patents have a share of 36% for air cooling and 57% for liquid cooling.
In the case of American patents, the distribution is more even—it is 43% for air cooling and 46% for liquid cooling. Within the liquid cooling category, the focus in China is on direct air cooling (63%) and in the USA on indirect liquid cooling (38%).
Figure A1 in
Appendix A additionally presents a differentiation of the country distribution by cooling technology.
China and the USA are, by far, the most active countries. This also correlates very strongly with general patent applications [
57]. France and Japan are also represented as part of the general
TOP 5. This means that the general distribution of patent offices roughly corresponds to that of all patents. The high proportion of liquid cooling, both in China and the USA, is presumably due to the increasing importance of high-performance hardware and applications (AI, big data and cloud computing). A number of large providers of these services are represented in these two countries in particular, which also operate worldwide.
Figure 13 shows the distribution of the 10 most often used IPC main classes in addition to
Figure 10. The corresponding explanation of the main groups can be found in
Table A4 in
Appendix A. A differentiation is furthermore made according to cooling technology. In addition, their cumulative share of all patents is included and amounts to 75% of all main groups. The main groups
H05K7 and
G06F1 alone account for 49% of all main groups. Most of the main groups are primarily characterized by air cooling, whereas
H05K7,
G06F1,
H05K5 (casings, cabinets or drawers for electric apparatus […]) and
H01L23 (details of semiconductor or other solid state devices […]) have a share of liquid cooling of between 58 and 78% [
55]. In these cases, the technology is characterized in the following descending order: direct, total and indirect liquid cooling. In the area of hybrid cooling and “Other”,
H05K7 and
G06F1 have the most patents.
The development of patent applications over time for the four most common main groups is visualized in
Figure 14. They account for 82% of the
TOP 10. In addition, the black dashed vertical line shows the 18-month limit for the completed publication of a patent. For all patents with a priority date before mid-June 2022, it is important to emphasize that not all patents have been published. The result is that 49 and 70% of all patent applications in the first two main groups are published before the 18-month-limit. This does not apply to patents from subclass
F24F. Over the past 22 years, the ranking of the main groups has tended to remain the same. For the first time, more than 10 patent applications per year were achieved by
H05K7 in 2007. Significant decreases can be seen in 2008 and 2010, especially for
H05K7. In addition, the
TOP 4 reveals a dip to almost zero in 2016. Thereafter, patent activity increases significantly, with subclass F24F remaining at a low level, close to zero. In the years after 2019, a total of 285 patents were registered in the
TOP 4, accounting for 44% of all registrations since 2001 in the
TOP 4.
The initial decline in patent applications is the result of the general global economic situation following the financial crisis in 2008. The subsequent sharp rise in
H05K7 in particular can be explained by a significant increase in the proportion of liquid cooling in general (see
Figure 8) and the high proportion of liquid cooling in this main group (see
Figure 13). This is the result of the increasing need for liquid cooling for high-performance applications such as AI or complex simulation calculations and the trend towards further increases in the TDP expectations of CPUs and GPUs. The main reason why the two main groups from the subclass
F24F tend to rank behind the first two main groups at the end of the period under review is due to the significant proportion of air cooling (88 to 97%). At the same time, the general trend shows a decrease in patent applications in the field of air cooling.
To illustrate the significance of the individual main groups of the
TOP 10 and their occurrence in combination with other main groups,
Table 6 presents their appearance independently of other main groups on the main diagonal. A main group is considered independent if a patent uses only one main group and this occurs once. The secondary diagonal, in turn, indicates the absolute frequency of cases in which two different
TOP 10 main groups occur together in a patent. All other main groups as well as multiple occurrences of a
TOP 10 main group in a patent are not taken into account.
With regard to the TOP 10 main groups, F24F5, F24F7, F24F11, G06F1, H05K5 and H05K7 are used individually. With the exception of H01L23, all other TOP 10 main groups are only used in combination with other TOP 10 main groups. The most common independent main groups are H05K7 (184), G06F1 (77) and F24F11 (10). With regard to a combination with other TOP 10 main groups, mainly H05K7 (8) as well as F24F3, F24F5 and F24F11 (7) are used. The most identified combinations are G06F1/H05K7, F24F11/H05K7 and F24F5/F24F11 as well as F24F5/F24F13.
The reason why certain main groups can occur independently is probably because they are sufficient to describe a cooling technology in terms of their content alone (see
Table A4 in the
Appendix A). The fact that the
TOP 3 main groups in particular occur most often alone is due, on the one hand, to their significant importance for cooling technologies and their frequent appearance. In cases where there is a combination with other main groups, the main groups can complement each other. On the other hand, it would also be conceivable to integrate additional main groups in order to make it more difficult to find and clearly categorize them. The main group H01L23 deals with semiconductors and other fixed devices, which, in contrast to the other
TOP 10 main groups, is very close to the actual server components and the original heat source and is less associated with the cooling of the corresponding components. For this reason, it probably does not occur in combination with the other
TOP 10 main groups. In terms of combinations, there is a concentration in the area of section F. Three different main groups can be found here, which are characterized above all by their high proportion of air cooling. This makes them particularly suitable for combined use. In contrast, the main groups G06F1/H05K7 are characterized above all by their high proportion of liquid cooling. These two main groups cover the area of computer architecture on the one hand and supporting superstructures on the other, which complement each other ideally with regard to liquid cooling. The combination of main groups F24F11 and H05K7, on the other hand, presumably contributes to the proportion of air cooling in the main group H05K7.
Figure 15 illustrates the distribution of the
TOP 10 subgroups. The share of the subgroup in the main group is also indicated. In this case, the
TOP 10 represent 57% of all patents in the subgroup. The first three subgroups show a high degree of intersection with the main group—shares are in the range of 80 to 100%. The subgroups, whose main groups also deal with cooling technologies other than air cooling, show a high proportion of liquid cooling. These include, in particular,
H05K7/20,
G06F1/20,
G06F1/18,
H05K7/14 and
H05K5/00. The first two represent 43% of the
TOP 10 results and embody the majority of the patents in the
TOP 10 subgroups.
All patents in the subclass
F24F are predominantly composed of air cooling, which is due to their focus on air conditioning. In contrast, the two most common main groups in particular account for a large proportion of liquid cooling (see
Figure 13). The reason for this can be seen in the
TOP 10 distribution of the subgroups in
Figure 15. As subclass
F24F is explicitly limited to cooling with the aid of air, air-based solutions are presumably primarily registered in this subclass. The subordinate frequency of the other subgroups from sections
H and
G is presumably due to the fact that they do not deal directly with direct cooling, but rather with the supporting technologies required for this. For example,
H05K7/14 and
H05K5/02 address “mounting supporting structure” and “casing details”.
It is, therefore, also possible to allocate search terms and cooling technologies by section based on the technological distribution of cooling technologies in the
TOP 10 main groups and subgroups (
Table 4 and
Table 5). Section F is dominated by main groups and subgroups, which are primarily technologies focusing on air cooling. In contrast, the main groups and subgroups of sections G and H have a high proportion of liquid cooling, but not exclusively. The greatest overlap in terms of content with section G can be seen in the “Other” cooling technologies, which primarily utilise the thermoelectric effect, i.e., a physical effect.
In addition to the countries of origin, it is also possible to differentiate according to the applicant’s organization. The
TOP 10 most frequently listed organisations, including the technology structure, are shown in
Figure 16. The associated distribution by cooling technology is provided in
Figure A2 in
Appendix A. The companies are from the USA or China, and the technological focus is mostly on liquid cooling. They account for 22% of the patent activities of all identified companies. In terms of patents,
NVIDIA,
Univ. Nanjing Tech,
Google and
Intel in particular have a high proportion of different liquid cooling solutions. At
IBM, on the other hand, the focus is on indirect liquid cooling using RDHX in addition to air cooling. With regard to direct liquid cooling,
Suzhou Inspur has the largest share, whereas in total liquid cooling
Baidu has the largest contribution. The chip manufacturers listed in the
TOP 10,
NVIDIA and
Intel, have a high proportion of direct liquid cooling. In contrast to Intel and Nvidia, AMD is not listed at all in the patent results. Further, globally active server manufacturer are
Lenovo (5) and
DELL (2).
The composition of the
TOP 10 companies in
Figure 16 shows a concentration of Chinese and American companies. It corresponds, essentially, to the country distribution in
Figure 12. The “BECH-Index” analyzes the demand capacity for business-to-business information technology and related services worldwide [
58]. The USA and China in particular are in the top two places, which explains their high demand for IT technologies. At the same time, this also results in a high concentration of companies in these countries that serve this demand. The high proportion of liquid cooling used by CPU and GPU manufacturers can be explained by the trend towards increasing TDP, which can no longer be cooled reliably with air alone from a certain performance range. The fact that IBM in particular has the highest proportion of indirect liquid cooling results from its early activities and fundamental research in this area (see [
59]). The search engine providers and hyperscalers also have a high proportion of liquid cooling. This is the result of their activities in the field of AI, which requires specialized high-performance hardware, which, in turn, reaches its limits with air cooling. Nevertheless, most of the applications that are run on the server are not computationally intensive programs.
In order to be able to classify the patent activities of the
TOP 10 organizations,
Table 7 lists all their patent applications for the period 2013–2023. In contrast to the targeted search for patents in the field of data center cooling, the search period for the general search could not be extended beyond the year 2013. The ratio can be calculated on the basis of the two patent numbers, whereby these are given in per thousand due to the different orders of magnitude. For the most part, the ratio is less than one per thousand. This threshold is only exceeded by the following companies, in descending order of ranking:
Baidu (14.91‰),
Suzhou Inspur (2.12‰),
NVIDIA (4.78‰) and
Inspur Electronic (1.21‰).
Baidu,
Suzhou Inspur,
NVIDIA and
Inspur Electronic show the greatest degree of specialization in the field of data center cooling based on their patent applications by exceeding the specified threshold value (>1.00‰). There is no case in which companies have a specialization share in the percentage range, indicating that cooling is of minor importance for the business. The reason that
Baidu in particular has such a high proportion of patents on cooling technologies compared to the company’s general activities, and that direct and total liquid cooling in particular accounts for the largest share, can be seen, among other things, in the content of its company reports [
60,
61,
62]. The research and development of suitable cooling technologies for use in data centers is of great importance in this context, and the use of direct and total liquid cooling is already being tested extensively in data centers [
62].
5. Conclusions and Outlook
The secure and appropriate cooling of a data center’s IT infrastructure at all times is of fundamental importance for its operation. At the same time, cooling can account for a large proportion of total energy consumption. The optimization of this area in particular has contributed to an improvement of the PUE. In addition to the further development of existing concepts such as air cooling, which is the current standard solution for server cooling, intensive research is being carried out into high-performance alternatives, such as liquid cooling. This study aimed to investigate the technological development in the field of data center cooling, focusing on server and computer room levels.
One possible data source for this, which has not yet been systematically analyzed, is the patent databases of the patent offices. They are a comprehensive source of data for determining research developments in general as well as in this area.
As part of this study, the European Patent Office database was examined using Espacent. Suitable keywords and logics were used to determine relevant patents, which were iteratively optimized on the basis of the search results. The information obtained was then classified in order to visualize and analyze the technological developments over the last two decades. The technological focus of the developments in the past as well as the future trend can be derived from this. In addition to a categorization by cooling technology, the countries of origin, patent offices, applicants and patent classes are included in the analysis.
The investigation carried out here revealed two things in particular. On the one hand, the number of patents registered in the field of liquid cooling has increased rapidly, especially in the last 10 years. In contrast, patent application activities in the field of air cooling declined in the same period. Despite the contrary trend, however, total annual patent applications of server cooling technologies increased. This highlights a trend switch in cooling technology, which also confirms the expectations made. Besides this, the research results confirm the assumption regarding the distribution of the various technological approaches within liquid cooling with direct liquid cooling as a key technology. Total liquid cooling is a technological approach that faces a number of challenges. These include the different system design of the racks and the highly specialized cooling fluids, which can sometimes be hazardous to the environment. In both cases, the focus is primarily on single-phase coolants, while two-phase coolants make up a small part. Nevertheless, the proportion of total liquid cooling has increased significantly over the period under review, which is presumably due to the further development of cooling liquids. The area of two-phase coolants in combination with direct or total liquid cooling can be a technology of the future by utilizing the enthalpy of vaporization to increase the cooling capacity. Another approach could become increasingly important in the future—the combination of different cooling approaches in the form of hybrid cooling.
Even though hybrid cooling was rarely mentioned directly, most of the patents in the field of liquid cooling could be allocated to this area. Although the relative share has not changed much, the absolute number of patent applications has increased significantly (+600% from the period 2004–2008 to 2019–2023). The great advantage of hybrid cooling is the targeted combination of the benefits of the different cooling approaches. If the TDP limit of 500 or 1000 W for CPUs and/or GPUs is exceeded in the future, liquid cooling must be used with more recent server setups. However, this limit does not apply to applications that do not require or have a high power density—air cooling is still sufficient here. In particular, the use of direct liquid cooling in combination with air or immersion cooling enables high-performance CPUs and GPUs to be cooled precisely, reliably and efficiently. In the coming years, the combination with air cooling, which is already a proven technology, can be suitable. These or modified forms of cooling can be further developed and optimized in the future.
On the other hand, the assumptions regarding the importance of the USA in patent applications in the area of data center cooling were only partially confirmed. A significant proportion of patent applications are based on applications from companies from the USA or were filed at the US Patent Office. However, it turned out that the majority of patent applications were filed by Chinese organizations or at the Chinese Patent Office. As a result, the 10 most-identified applicants only come from these two countries. In order to gain an up-to-date understanding of current developments, both regions should be observed in particular, as this is where most of the research activities based on patent applications can be observed.
This is in line with the general market situation, especially from the perspective of the most important component manufacturers and end users. The most important chip (INTEL, NVIDIA and AMD) and server manufacturers (HP, DELL, Cisco etc.) are located in the USA, while some of the largest data center operators (Google, Baidu, etc.) also come from these two countries. Due to their great importance as suppliers and users of server hardware and the direct connection with the topic of cooling, they will continue to be very important in the coming years.
Furthermore, the most important sections according to the IPC for data center cooling technologies were identified. These are, in detail, “Electricity” (42%), “Mechanical Engineering” (29%) and “Physics” (27%), which is due to the high degree of similarity in content between the thematic focal points of the patents and cooling technology. Based on the patent analysis, we anticipate that these patent classes will continue to be the focus of patent applications in this field in the future. However, it also became apparent that “Mechanical Engineering” in particular has a special focus on air cooling, while the other two sections do not only contain technologies based on liquid cooling. Nevertheless, it can be assumed that all approaches based on coolants will continue to be found in “Electricity” and “Physics”.
The qualitative analysis of cooling technologies was carried out using the European patent database. Other “IP5” databases should be analyzed to validate the results. In particular, the Chinese and American patent databases should be used to validate the results. In addition, the other patents that were identified with the more general search terms for coolant and cooling can be analyzed in greater depth. Moreover, not only the simple family matches but the totality of all patent search results should be used for validation. However, this would probably lead to a misinterpretation of the results, especially if the entirety of a patent family were to unilaterally change the share of a technology. This study did not include a qualitative assessment and a corresponding weighting of the results, which is why the patents identified could be categorized in the future with regard to their technological significance and impact on the cooling of data centers.
This study was able to identify the most important applicants, patent classes as well as technology developments in the area of data center cooling. On the basis of this study, previous developments were confirmed and possible future research priorities were identified. As a result, they may have an influence on future development activities in the field of data center cooling.