2.1. PEMFC and Various Design
Neutron imaging techniques have been used by [
7] for determining the distribution of water in the membrane electrolytes of the PEMFC and have been used as benchmark data for validating numerically predicted results by using a CFD code. The local distribution of liquid water as predicted by the model are compared to those obtained by using the techniques of neutron imaging at various different operating parameters. The numerical CFD experiment has been validated with experimental data by using polarization curves.
The 3D CFD simulations for the flow fields in the bipolar plate for hydrogen flow in a PEMFC was performed by [
8]. The author has considered different flow field models for the bipolar plates by varying the geometry. OPEN FOAM software has been used to analyze the flow simulations and to obtain the velocity and pressure distributions. The variable parameters considered for these straight parallel flow fields are the depth, shape, and width of the channels. It is reported that the geometric changes in the structure of the parallel flow field could affect the flow and pressure distribution.
The numerical simulation on a wavy flow field structure and a vertical flow field structure using CFD code on PEM fuel cell performance is carried out by [
9]. They reported that due to the wavy flow fields, vertical fluid flows were established, which helps in improving the effective diffusion of oxygen and delay concentration losses for high current density. The wavy structure helps to reduce concentration losses even at lower stoichiometry. Moreover, the wavy flow field design also helps to maintain a uniform current density and gas flow. A numerical investigation on the two-phase flow occurring in a PEMFC with tapered channel flow using air and water [
10]. They reported more effective water removal for tapered channels due to increased air velocity. The channel tapering effect on fuel cell performance was significant at higher temperatures, low voltages, and high current density. When compared with normal rectangular channels, the water is removed more effectively with the tapered flow channel.
A 3D CFD model of a new type of flow field for a PEMFC which has a structure like the branches of a tree [
11]. They studied three different tree types of flow field configuration. They were compared to the conventional flow field types like the parallel and the serpentine. They reported that the tree-shaped designs ensure a much more uniform distribution of the reactants and lower pressure drop when compared to the conventional patterns. In the tree-shaped design, it was found that as the bifurcations increase, and there is an increase in the active area, which increases the cell performance.
The numerical investigation on nature-inspired flow field design for a PEMFC was conducted by [
12]. They also stated the role of CFD models in analyzing these nature-inspired flow field designs. Various nature-inspired designs have been considered, such as fractal designs, heuristic, biologically inspired designs, and formal, biologically inspired designs. A comparison of these designs to the conventional flow fields has also been presented, and the various challenges regarding the development of these nature-inspired flow designs. A 3D CFD investigation of the liquid water dynamics on the performance of PEMFC was conducted by [
1]. The volume of the fluid model has been used for the simulation purpose. It was shown that droplets from inner and outer pores tend to move along the lower edge of the gas channel. They reported that there is an increase in GDL water surface coverage and a decrease in water volume fraction. The proper balance between the water volume fraction and the GDL surface water coverage ratio will optimize the performance of the fuel cell. A numerical simulation on a new compound flow-field design using a 3D CFD model was performed. They compared the performance characteristics between conventional parallel and serpentine flow fields [
13]. The contours and the polarization curves for the flow fields have been used for comparison. The output numerical results of the models stated that the parallel flow field performance is lesser than the other two designs due to insufficient reactant distribution. They reported that the compound flow field is better for controlling and reducing flooding. However, the performance of the compound flow field was similar to that of the serpentine flow field.
A volume of fluid (VOF) model which has been coupled with a one-dimensional MEA model to study the effect of low misdistribution in parallel channels of a PEMFC [
14]. The results state that the slug flow patterns increase the surface water coverage in the gas diffusion layer, decreasing cell performance. The performance of the fuel cell can be improved by optimizing the flow field resistance without causing much loss of pressure in the flow.
A detailed review on the application and development of stainless steel bipolar plates (BPPs) for PEMFC was performed by [
15]. Various assemblies and processes required for manufacturing and optimizing the performance of these steel BPPs have been discussed. A detailed discussion about the various processes involved in stainless steel BPPs, such as laser welding, micro-stamping, rubber pad forming, and hydro-forming have taken place. They reported the effects of anti-corrosive and conducting coatings on stainless steel materials. The effects of various errors in the shape, size, and other parameters of the BPPs on the performance have also been reported.
A numerical and CFD simulation to determine the optimum channel width to rib height ratio for serpentine flow fields to get the optimum performance of the fuel cell [
16]. Seven different flow fields have been analyzed, and its effects on water distribution, current density, flooding, and reactant gases mass fraction were also studied numerically. Pressure, stoichiometry, and temperature effects have also been evaluated in this study [
17].
The numerical analysis on the anode and the cathode gas channel of a PEMFC with rectangular-shaped obstacles in the flow field was conducted by [
18]. By using a 3D CFD model, the numerical analysis of the flow field with obstacles at different operating parameters of relative humidity, stoichiometry, and temperature was studied. The authors reported that the flow field with rectangular obstacles, and the current density values are higher than ordinary flow fields. The fuel cell performance is studied by using the I-V polarization curves [
19]. An effective cooling system for a PEMFC was considered by [
20], the authors of which performed a numerical investigation of new and different cooling flow fields. The parameters like thermal behavior, pressure drop, and coolant flow distribution of various thermal designs have been studied. They stated an increase in the mass flow rate of the cooling field as well as a minimization of the maximum temperature difference between flow field surface.
An investigation on water dynamics inside the PEMFC was performed by [
21], the authors of which investigated the water content at the cathode of the PEM cell due to the dynamic behavior of liquid water. The surface coverage of the GDL by water can be greatly reduced, and this can be achieved by increasing the inter-pore distance, and decreasing the pore diameter. The three-dimensional PEMFC with different operational parameters and geometric inputs [
22]. They have compared the simulated model with experimental results, and there is a good match between them. These parameters include species concentration, water content in the PEM, over-potentials, and the current densities. The effect of these factors on cell performance has also been evaluated.
2.2. PEMFC Using the Machine Learning Model
Machine learning and artificial intelligence (AI), have been proven to give better performance in data analysis, system control, and design optimization performance and energy development [
5]. Advances in computational power, simulation, and machine learning enables researchers to explore large amounts of data, to provide inspiration and tools for designing new systems. This study [
23] experiments with modeling and data analysis tools to build a framework for the study and development of high-temperature polymer electrolyte membrane fuel cells (HT-PEMFC). In [
23], the machine learning technique is used to identify the two-phase flow pressure drop in a flow channel of a PEMFC. Three machine learning models: logistic regression, support vector machine, and artificial neural networks (ANN) are used to classify the liquid–gas two-phase flow pressure drop images into three pressure classes. Machine learning and AI, which are effective tools for data analysis/classification, system control/monitoring, and design/performance optimization, are gaining power in the material- and energy-development industries [
23]. The machine learning-based modeling and analysis approach proposed here allows for quick identification of material qualities and device operating parameters that improve PEMFC performance [
24]. Catalyst layers have been intensively investigated for not only PEMFC, but also many other systems, such as electrolyzes and sensors with Pt-catalyst electrodes. Machine learning and AI are immensely helpful, but also challenging, for catalyst layer development when such catalyst layers have been thoroughly studied not only for PEMFC, but also many other systems, such as electrolyzes and sensors with Pt-catalyst electrodes [
25]. The parametric identification of a polymer electrolyte membrane (PEM) can be effectively performed by using the machine learning model [
26].