1. Introduction
Oil shale reserves in China are estimated as 719.9 billion tons, which can be converted into 47.6 billion tons of shale oil [
1]. Moreover, oil shale resources in the three northeast provinces of China account for 47% compared to the total oil shale resources in China. Among them, Jilin province has the most abundant oil shale resources, accounting for about 30% with respect to the total oil shale resources in China. Due to the severe energy shortage and rapid development of the economy, oil shale as an alternative and low-cost energy resource has attracted more and more attention. However, a byproduct of the oil shale industry is waste oil shale ash (OSA), which is considered a serious environmental problem and a hazard for human health [
2]. The common disposal of waste OSA is land filling, resulting in not only a serious threat for human health and environment but also a barrier for the oil shale industry. The distribution of oil shale resources in China and its development in Jilin province are shown in
Figure 1. Regarding this situation, there is a necessity to recycle waste OSA, especially that found in massive landfills. Many methods were tried to reuse OSA wastes in many civil engineering sectors and chemical industries. Today, civil-related studies about wastes recycling have made good progress, and most wastes are used for two essential materials i.e., concrete and asphalt in civil engineering. In this way, waste utilization can also modify the mechanical characteristics and performances of these construction materials.
In the construction industry, a large amount of work was conducted to investigate the use of waste ash in concrete. Singh et al. [
3] studied the use of coal bottom ash in different replacement levels—20, 30, 40, 50, 75, and 100%—into two types of concrete mixture with different 28d compressive strengths. Test results showed that concrete with coal bottom ash can have a good performance and quality for both types of replaced sand. Bottom ash can replace all sand having a fineness modulus of 1.97 in concrete with a 28d compressive strength of 38 MPa, and the replacement level is up to 50% for sand having a fineness modulus of 2.58 in concrete with a 28d compressive strength of 34 MPa [
3]. Zhen et al. used sewage sludge ash and glass cullet as replacements for natural aggregates and then evaluated the performances of concrete blocks. They observed that the long-term compressive strength of concrete blocks increased, and blocks had the better mechanical and durability performances [
4]. Also, some researchers investigated the utilization of oil shale wastes for cement. Test results revealed that OSA could be effectively used in the production of Portland cement [
5,
6]. In addition, there was a standard developed in Estonia with the aim of guiding the utilization of burnt shale [
5]. Smadi and Haddad studied the use of OSA as a partial replacement of cement or sand in concrete or mortar. The optimal compressive strength of concrete or mortar can be gained at an OSA replacement of cement, sand, or both of about 10% by weight. Also, the test results indicated that the compressive strength is not significantly reduced for cement concrete or mortar with OSA up to a replacement ratio of 30% [
6].
Asphalt mixture is the other construction material that has been considered as an appropriate material with the incorporation of waste ash. Zhang et al. [
7] used sewage sludge ash to develop an additive for warm mix asphalt, which can produce an asphalt mixture at lower construction temperatures. Arabani et al. [
8] conducted a study on asphalt binder modified by rice husk ash with the contents of 5%, 10%, 15% and 20%. The results revealed that the rheological properties of asphalt binder can be enhanced by adding rice husk ash. Furthermore, the modification also had more positive impacts on the mechanical properties including Marshall stability, stiffness modulus, rutting strength, and fatigue performance of asphalt mixtures [
8]. Similarly, Jeffry et al. [
9] evaluated the pavement performances of asphalt mixture containing various contents of nano-charcoal coconut shell ash, i.e., 0% (control), 1.5%, 6% and 7.5% through microstructural properties. The results indicated that the engineering properties of the asphalt mixture, such as Marshall stability, dynamic creep etc., were obviously improved when about 6% nano-charcoal coconut shell ash was added [
9]. Considering the environmental, health, and economic issues, the utilization of waste materials can be an environment-friendly way to dispose of the aforementioned materials, which could meet the requirements of sustainable development by reducing waste materials [
10,
11,
12].
A number of researchers have found that OSA can be effectively employed as a practical material in asphalt mixtures. Ghuzlan K et al. [
13] used five different ratios of oil shale filler/bitumen varying from 0 to 20% with an increment of 5% and evaluated the influences of OSA on high-temperature rheological properties. Then, dynamic shear rheometer (DSR) and viscosity were adopted to study these prepared asphalt binders. Based on their findings, the increase of OSA content to asphalt increased the complex shear modulus, and OSA filler was proved to have a positive effect on asphalt, especially as its high-temperature stability improved [
13]. AL-Massaid et al. [
14] prepared asphalt mixture samples based on five OSA levels ranging from 0 to 20% with an increment of 5% by volume of asphalt. The effect of adding OSA to the asphalt mixtures was evaluated under normal and freeze-thaw conditions. Their results indicated that asphalt mixtures with OSA could improve the normal and freeze-thaw behaviors and the substitution of OSA up to 10% would improve the performances of asphalt mixture under both conditions [
14]. Ibrahim et al. [
15] investigated asphalt mixtures with Jordanian OSA at three different percentages, in which OSA was treated as a substitute filler. Besides, they performed the chemical tests to analyze the properties of this type of filler. The findings showed that the mechanical properties and moisture damage of bitumen mix can be enhanced by incorporating OSA, and it was proved that the best performances were achieved through replacing traditional filler by OSA at 10% [
15]. Wahhab et al. [
16] blended OSA at a ratio of 2% with asphalt binder and applied in asphalt concrete mixes, which indicated that modified asphalt binder with OSA significantly improved the performances of the asphalt pavement such as split tensile strength, fatigue life, and resistance to rutting [
16]. Azzam et al. [
17] studied hot mix asphalt mixtures containing OSA and classical limestone filler based on the Superpave design method. They measured rheological and pavement properties, and observed that hot-mix asphalt incorporating OSA possessed more excellent properties compared to hot-mix asphalt containing ordinary limestone filler [
17]. Besides, they investigated hot-mix asphalt pavement with limestone replaced by oil shale filler and made asphalt mixtures at different percentages of oil shale to limestone filler for comparison. The results of this study indicated that the volumetric properties such as air voids and Marshall stability etc. could satisfy the requirements. For example, Marshall stability was improved by 10 to 20% compared to the all-limestone formulation. OSA also has a positive effect on flexibility in the long-run, and asphalt pavement containing OSA is more fatigue-resistant [
18]. These studies showed that waste OSA used as an additive in asphalt materials is feasible and effective. Despite extensive studies that have been conducted about the incorporation of oil shale in asphalt mixtures, the properties of asphalt materials with OSA at high and low temperatures have not been studied systemically.
This paper aims to assess the high- and low-temperature properties of asphalt materials with waste oil shale as an alternative material of mineral powder. Laboratory experiments were carried out to investigate the properties of asphalt mastics and mixtures. The conventional tests, DSR, and bending beam rheometer (BBR) tests were adopted to evaluate the properties of asphalt mastics at high and low temperatures. Also, the performances of asphalt mixture at high and low temperatures were analyzed in terms of the wheel tracking test and low-temperature bending beam test. In addition, with the aim of validating the laboratory experiment results, the asphalt mixtures containing waste OSA were applied to a test road and evaluated by a series of tests.
5. Conclusions
In this paper, waste OSA was recycled to partially replace traditional mineral powder for asphalt materials. The high- and low-temperature properties of asphalt materials were evaluated based on laboratory experiments and testing roads. The following conclusions can be drawn:
(1) Adding OSA may lead asphalt to a softer consistency and less temperature susceptibility in terms of penetration and softening point test results. The optimum OSA/MP ratio of asphalt mastics can be recommended as approximately 20%.
(2) OSA can improve the rheological properties of asphalt materials and enhance the rutting resistance of asphalt mastics. As for the intermediate-temperature properties, the effect of OSA on asphalt mastics is negligible. Meanwhile, the effect of OSA on the low-temperature properties of asphalt mastics is insignificant by comparison.
(3) Based on the results of one-way ANOVA for high- and low-temperature properties of asphalt mixtures, it can be concluded that PPOSA has insignificant influence on the dynamic stability of asphalt mixture for AC and ATB, while SROSFA and OSSC present significant influences on the asphalt mixtures for AC, SMA, and ATB. However, PPOSA, SROSFA, and OSSC present insignificant influences on the low-temperature cracking resistance of the asphalt mixture.
(4) Based on testing roads, it can be proved that the sustainable asphalt materials containing OSA have better high-temperature stability and rutting resistance and also fulfill the requirements of low-temperature cracking resistance. Thus, the addition of OSA filler is beneficial for asphalt pavement in seasonal frozen regions.