Insights from the Sustainability Monitoring Tool SUMINISTRO Applied to a Case Study System of Prospective Wood-Based Industry Networks in Central Germany
Abstract
:1. Introduction
- (1)
- Production of new bio-based materials may require an increased manufacturing intensity, and expansion of production capacities for these materials may lead to an increased demand for regional fresh wood resources;
- (2)
- Rising final energy demands for fossil-based process energy supplies in the wood manufacturing sector [3] and competition for wood-based energy carriers may require more energy-efficient processes or innovations in fuel substitution;
- (3)
- Additional capacities may increase the competition between material and energy-related use of available woody biomass resources and thus set strong constraints on the implementation and optimization of waste-wood cascading systems [4];
- (4)
- The varying degrees of industrial symbiosis among value-added industrial networks may have their own trade-offs in impact mitigation and resource substitution [5].
1.1. Definition of the Terms and Function of A Wood-Based Bioeconomy Region
1.2. Conceptual Framework of the Sustainability Monitoring Tool
1.3. Background Information on the Case Study Region of Central Germany
2. Materials and Methods
2.1. Aim of This Work
- (1)
- From the operational perspective, the energy and material flow model has to specify technical, environmental, and energy-related parameters, and it has to quantify the existing and future energy and resource flows, product flows, and energy and conversion losses associated with the industrial metabolism of the bioeconomy region.
- (2)
- From the normative perspective, all relevant sustainability and efficiency goals that can be derived from societal and individual stakeholders and stakeholder groups need to be transformed into a quantifiable set of sustainability indicators.
- (3)
- From the perspective of monitoring metrics, the accuracy of the aggregation procedure has to be ensured by calibrating case-specific evaluation functions and specifying the defined indicators according to the life-cycle metrics aggregated from material flow analysis, environmental LCA, and sLCA.
- (i)
- Concerning the modeling of the material flow system of the bioeconomy region:How can the multi-output production system of the bioeconomy region be broken into a basket of bio-based products, and which future scenarios for a blueprint of energy and material flow integration can be applied to this multi-output production system in order to reflect future increased ambition levels in mitigating environmental impacts?
- (ii)
- Concerning the sets of sustainability indicators:Which sets of sustainability indicators for the sustainable management, conversion, and product manufacturing of wood resources in bioeconomy regions can be identified by reviewing the literature and consulting regional stakeholders?
- (iii)
- Concerning the aggregation of the evaluation metrics:How can these indicator sets and evaluation values be aggregated within an indicator-based Multi-Criteria Assessment tool, and how can these indicators be applied in the assessment of an energy and material flow model as a case study system that represents bio-based production networks within a bioeconomy region?
- A sustainability goal aims to define the direction for the performance evaluation of specific indicator values (maximum or minimum), e.g., maximizing resource use efficiency.
- A sub-goal refers to a particular part of resource efficiency, e.g., increasing the biomass conversion efficiency or water use efficiency. Indicator sets are then used to break down the sub-goals into quantifiable values, which can be compared with reference values to construct scoring values.
- The defined sub-indices break down the indicator sets even further in order to allow for calibrating scoring values and reference values for specific unit process modules, e.g., the biomass conversion efficiency of biorefinery processes or the material use efficiency of sawmill processes.
2.2. Methods and Procedures for Calibrating the Sustainability Monitoring Tool
- (1)
- Identifying a regional basket of wood-based products
- (2)
- Defining fossil-based and coniferous wood-based reference product systemsBy establishing the functional units in Task 1, the equality of benefits for benchmarking against fossil-based reference systems was also defined. By applying the sLCA framework RESPONSA, a procedure for identifying reference sectors was established [38].
- (3)
- Deriving sustainability goals and defining a sustainability goal systemThe assessment of sustainable regional development and of biomass utilization pathways is not a new field per se; therefore, the sustainability goals were defined by reviewing the literature (refer to Section 3.3) and exchanging novel findings with A. Siebert [29].
- (4)
- Adapting indicator sets for monitoring sustainability goals to suit regional conditions and stakeholder prioritiesThe goal and indicator system was adapted to meet specific stakeholder priorities derived from stakeholder interviews [37], amended with indices useful for wood-based value chains and revised in cooperation with the cluster management of the Leading-Edge Cluster BioEconomy (refer to Section 3.4).
- (5)
- Allocating life-cycle inventories and impacts associated with production volumes of individual value chainsThe allocation of impacts and the scenarios for fuel substitution inventories were evaluated in further studies and served as an input for the three scenarios also assessed in this manuscript [5].
- (6)
- Scoring and calibration of evaluation functionsFor each of the technical-environmental, socioeconomic, and economic indicators, a specific evaluation function or scoring technique was calibrated (please see Supplementary Materials and Section 3.5 and Section 3.6).
3. Results
3.1. Results of Task 1 and Task 2: Identification of A Wood-Based Product Basket Representing the Case Study System and A Reference Basket Representing Global Reference Products
3.2. Results for Task 5: Scenarios for Integration of Material and Energy Flows within the Industrial Production Network
- Scenario 1 (baseline): The bioeconomy region is getting in shape.
- Scenario 2: The bioeconomy region integrates thermal cascades.
- Scenario 3: The bioeconomy region becomes fully bio-based.
3.3. Results of Task 3: Deriving A Sustainability Goals System from A Review of Assessment Frameworks Assessing Circular (Bio-) Economy Strategies and Policies
3.4. Results for Task 4: Definition of Goals and Indicators Adapted to Suit Sustainability Priorities of Stakeholders from Central Germany
- I.
- Identify sustainability goals for the regional wood-based bioeconomy system by breaking down sustainability goals compiled from interviews with local stakeholders and clustering them along the system compartments of the bioeconomy region;
- II.
- Describe and quantify the underlying sustainability assessment rules and sustainability indicators along the value-added chains;
- III.
- Define the evaluation functions and scoring techniques for calibrating the indicator values in the three future scenarios of value-added networks and the baskets of assessed products;
- IV.
- (1)
- the maintenance of the resource base, which encompasses efficient resource mobilization and sustainable ecosystem management, as presented in Table 6;
- (2)
- the increase in resource productivity, which encompasses efficient process operation and optimized added-value creation, as presented in Table 5; and
- (3)
3.5. Results of Task 6: Calibration of Evaluation Functions
- The lower-boundary plateau of the industry standard is scored with at least 50+, the industry’s best practice is scored with 80+, and the next best practice development in the bioeconomy innovation system is scored for a performance plateau with above 80+.
- Every performance metric, e.g., resource use efficiency, renewable energy use, and energy self-supply, that falls below the industry standard is scored with <50 to 0.
- The ranges and steepness of the curves between the industries’ standards and industries’ best practices vary significantly and, therefore, require a higher fraction of reference values.
- For the product footprint (PF), e.g., water use and greenhouse gas (GHG) emission, the industry standard and industry’s best practice are defined by the weighted average of the product footprints for the representative product groups produced within the sector associated with the production network assessed with the monitoring tool.
3.6. Results of Task 5: Aggregating Social and Environmental Life-Cycle Inventories along the Indicator System
3.7. Results of the Full Aggregation Procedure of the Monitoring Tool SUMINISTRO
4. Discussion
5. Conclusions and Further Research Needed
- The marketing of engineered wood products is a safe start, with a robust market perspective and a strategically good outlook for the assessed region and beyond [80].
- The substitution of up to 20% of the total consumption of fossil-based resins, adhesives, and foams is technically possible and environmentally beneficial.
- The use of debarking residues and the installation of waste-wood-fired heat and power plants as thermal integration options for energy provision for wood-based value chains offer many opportunities for fully covering the energy demands of the regional bioeconomy network [5].
- Work safety will increase with higher mechanization in harvesting, increased automatization in production plants, and higher shares of employees in R&D and product design activities.
- The socioeconomic performance, in terms of remuneration and the specific numbers of R&D employees, is more preferable against the benchmarks of the chemical and biotechnology sector compared with those of traditional wood-based industry sectors.
- The expansion of capacities for the production of engineered wood products (EWPs) above 160,000 t/a implies increased market saturation risks when considering overall market developments [80], as well as increased transport burdens and super-regional resource competition conflicts.
- The resource supply is especially dependent on the supply of higher breast-height-diameter assortments and on sustainably sourced materials. For these assortments, the desired qualities may face shortages, particularly when drought events and calamities further limit the supply of saw logs by increasing the amount of damaged wood in the short term [82], and forest regrowth patterns limit the availability in the long term [81]. Thus, the major consequence of adapting to drought events in long-term forest restructuring will be a switch to the selection of more drought-tolerant individuals [83] or the remodification of the mixture of tree species [84] in silviculture management.
- Besides the EWPs, the use, decommissioning, and recycling phases for long-term durable bio-based polymer products and thermosets also have a lot of uncertainties with regard to the use of flame retardants, stabilizers, and future end-of-life treatment options such as feedstock recycling [27].
- The large-scale substitution of commodity chemicals only on the basis of non-food biomass resources from beechwood is not an option when comparing regional production capacities of fossil-based chemicals of above 560,000 t/a of olefins, e.g., [19]. The mobilization of further feedstocks (e.g., from short rotation coppices) and the clear prioritization of bio-based polymer preferences (e.g., polymers selected on the basis of biomass conversion efficiencies) will therefore become necessary in the mid-term [69].
- The overall job creation potential is not increasing, and absolute figures are even dropping in conventional woodworking companies [86]. In the mid-term, it can be expected that a stable plateau can be obtained by increasing the utilization of beechwood resources, but advancements of the overall situation are more unlikely.
Supplementary Materials
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Research Questions | |
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General Focus
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Perspective: Sustainability indicators Focus areas:
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Perspective: Assessment tool Focus areas:
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Product Group | Wood-based Products | Product Applications | Share of Product with in the Basket |
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Engineered wood products (EWP), panel boards, and composite materials | Cross-laminated timber (CLT) Laminated veneer lumber (LVL) Glulam timber Wood fiber insulation boards (WFIB) Fiber-reinforced composites (FRIC) | Load-bearing walls Beams Stanchions Insulation boards Construction materials and interior designs | 20% w/w out of which the individual product shares are the following: CLT: 14.1 % w/w LVL: 4.1 % w/w WFIB: 0.9 % w/w FRIC: 0.9 % w/w |
Polymer products and bio-based resins and foams | Expanded Poly lactic acid (E-PLA) Premium Lignin for foams and resins (PRL) | Platform chemicals | 32% w/w out of which the individual product shares are the following: E-PLA: 22.5 % w/w PRL: 9.5 % w/w |
(Solid) energy carriers | Hydrolysis lignin (HEL) Biomethane (BM) Wood chips Sawmill byproducts (SMBP), bark residues | Solid biofuels Heat and Power | 48% w/w out of which the individual product shares are the following: HEL: 39 % w/w BM: 7.5 % w/w |
Selected Impacts and Sustainability Metrics | Reference Number a | ||||||
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1 | 2 | 3 | 4 | 5 | 6 | 7 | |
Technical and Environmental Criteria | |||||||
Biomass availability | x | x | x | x | x | x | x |
Resource use efficiency | x | x | x | x | |||
Energy efficiency | x | x | x | ||||
Land use efficiency | x | x | x | x | |||
Cascading factors | x | x | x | x | x | ||
Waste avoidance and minimization | x | x | x | x | x | ||
Water use efficiency | x | x | x | x | x | ||
Self-sufficiency of energy supply | x | x | x | x | x | ||
Decoupling from use of fossil resources | x | x | x | x | x | ||
Eco-design and Circular economy | x | ||||||
Renewable power and heat | x | x | x | x | |||
Avoidance of persistent, toxic, and bioaccumulating substances | x | x | x | ||||
Decarbonization of the industry | x | x | x | ||||
Organizational and Socioeconomic Criteria | |||||||
Cluster and regional networking | x | x | x | ||||
Competitive products | x | x | x | x | x | ||
R&D employment | x | x | x | x | |||
Employment of qualified/unskilled workers | x | x | |||||
Average/Fair Income of employees | x | ||||||
Rate of formation of small and medium- sized enterprises (SMEs) and of start-up companies | x | ||||||
Creation of added value | x | x | x | x | x | ||
Public health and safety of workers |
Stakeholder Category | Interview Partners | Explanation | |
---|---|---|---|
Working health and safety and workers’ rights | Industriegewerkschaft Bau Agrar Umwelt (IG B.A.U.) Sozialversicherung für Landwirtschaft, Forsten, Gartenbau (SVLFG) | Labor union representing workers in the German forestry industries Employer’s liability insurance association in Germany | |
Cluster management and cluster companies | Members of Cluster management of Leading-Edge Cluster BioEconomy in Central Germany Companies within the Cluster | The BioEconomy e.V. is supported by a team for Cluster management to steer the activities of the Leading-Edge Cluster BioEconomy | |
Local government bodies | State Ministry for Science and Arts State Ministry for Science and Economy Regional planning organization | Department of State Government Department of State Government Organization for regional planning | |
Societal groups, NGOs, and Academia | Friends of the Earth Germany (BUND) Forest Stewardship Council (FSC) Programme for the Endorsement of Forest Certification Schemes (PEFC) State forest organization Nordwestdeutsche Forstliche Versuchsanstalt | Association for environmental protection and nature conservation German branches of certification organization for sustainable forest management Forest organization owned by the government Research institute for forest owners, forest companies and politics from several federal states |
Category | Index | |||
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Goal | Sub-Index | Indicator | Unit | Equation/Measure/Data Sources |
Maximization of the resource productivity | Minimization of Water Use | |||
Consumption of ground and surface water | m3/t | Life-Cycle Inventories and Water Footprint data | ||
Maximization of the Efficiency in Use of Biomass Resources | ||||
Stoichiometric efficiency | % w/w | |||
Flows of enthalpy | % E/E | Enthalpy of formation (products) compared to Enthalpy of formation | ||
Reduction of Fossil-Based Additives and Auxiliaries | ||||
More efficient use of resins and adhesives | % w/w | Life-Cycle Inventories for product specific resin dosing | ||
Substitution of fossil-based adhesives and resins | % w/w | Amount of fossil-based resins and adhesives substituted by alternatives | ||
Increase of Cascading Use of Bio-Based Secondary Raw Materials | ||||
Reduction of waste in production chains | % w/w | |||
Share of secondary raw materials in the input resources | % w/w | |||
Reduction of the Cumulative Energy Demand | ||||
Increase of heat reuse and power generation from by-products | MJ/t | Inventory-based | ||
Reduction of steam and power demand | MJ/t | |||
Reduction of Greenhouse Gas (GHG) Emissions | ||||
Carbon footprint for product basket | t CO2-eqv. | Cumulated GHG emissions for entire production processes from cradle-to-gate | ||
Saved emissions | t CO2-eqv. | Saved GHG emissions from gate-to-grave compared to substituted energy carriers and materials |
Category | Index | |||
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Goal | Sub-Index | Indicator | Unit | Equation/Measure/Data Sources |
Maintaining the resource base | Increase or Steady Extend of External Certification of Sustainable Forestry in the Catchment of the Wood Resources | |||
Fractions of input raw materials externally certified for their origin from sustainably managed forest catchments | % w/w | Questionnaire-based and inventory-based | ||
Maximization of the Recycled Share at the End of Product Life | ||||
Fraction of waste wood suitable for multi-stage cascade use | % w/w | Inventory- and scenario-based | ||
Fraction of polymers suitable for multi-stage cascade use | % w/w | Inventory- and scenario-based | ||
Increase of the Energy Self-Sufficiency of Utility Services such as Steam and Power | ||||
Cumulated heat and power produced from bark, wood chips, and other sawmill by products | kWhSS/ kWhtotal | Inventory-based | ||
Increase of the Share of Electricity from Renewable Sources in the Production Processes | ||||
Cumulated share of electricity provided from renewable sources in the overall electricity mix | kWhRE/ kWhtotal | |||
Minimization of the Share of Imported Fossil-Resources | ||||
Cumulated share of fossil-resources (natural gas, resins, adhesives) | t/t Output | Inventory-based, cumulated consumption of non-renewable fossil resources |
Products | Involved Industry Sectors | Associated NACE-Codes |
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| Silviculture, Logging Transport, Manufacture of veneer sheets and wood-based panels | 02.1, 02.2, 49.20, 49.41, 02.3, 16.21 |
| Silviculture, Logging Transport, Manufacture of veneer sheets and wood-based panels | 02.1, 02.2, 49.20, 49.41, 02.3, 16.21 |
| Silviculture, Logging Transport, Manufacture of veneer sheets and wood-based panels | 02.1, 02.2, 49.20, 49.41, 02.3, 16.21 |
| Silviculture, Logging Transport, Manufacture of plastics in primary forms, Manufacture of plastics products, Manufacture of builders’ ware of plastic | 02.1, 02.2, 02.3, 2400, 49.20, 20.16, 22.21, 22.23 |
| Silviculture, Logging Transport, Manufacture of gas, steam, and air conditioning supply, waste treatment, and disposal, Recovery of sorted materials | 02.1, 02.2, 49.20, 49.41, 35.11, 35.21, 35.30, 38.21, 38.32 |
ID | Description of the Indicator | Unit | Benchmarking Ranges | Weighted Average | |
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Max. | Min. | ||||
RP 1 | Minimizing the consumption of fresh water | m3/t | 1383.15 | 739.0 | 986.2 |
RP 2 | Increasing the biomass conversion efficiency | w/w | 90.70 | 59.78 | 78.8 |
RP 3 | Reduction of waste from fossil-based auxiliaries | w/w | 0.07 | 0.02 | 0.046 |
RP 4 | Cascading factor | w/w | 1.33 | 1.00 | 1.2 |
RP 5 | Reduction of cumulative energy consumption | MJ/t | 58.18 | 23.49 | 38.5 |
RP 6 | Maximizing land use efficiency (forest biomass, agroforestry, and agrarian biomass) | t saw logs/ha, t fiber/ha, t sugar/ha, t pulp/ha | 14.13 | 4.90 | 8.7 |
RP 7 | Reduction of GHG emissions | t CO2-eqv./t | 1.25 | 0.87 | 1.035 |
RP 8 | Increase in material efficiency | U-Value, Tensile modulus | 1.63 | 0.77 | 1.1 |
RP 9 | Employment of highly qualified employees | % of total workforce | 5.39 | 3.24 | 4.0 |
RP 10 | Employment of marginally employed persons | % of total workforce | 7.19 | 2.80 | 6.2 |
RP 11 | Employment in research and development | % of total workforce | 7.37 | 5.60 | 6.3 |
RB 1 | Maximizing or Guaranteeing high standards of raw material provision | w/w [t Input certified, regional/t total input] | 99.88 | 37.22 | 74.0 |
RB 2.1 | Maximizing the recycled content at end-of-life | 15.22 | 5.13 | 9.8 | |
RB 2.2 | Qualitative factor for multi-stage cascading | Extrusion and molding | 0.84 | 0.76 | 0.8 |
RB 4 | Maximizing the coverage degree of energy self-sufficiency | % [MWh Self-supply/ MWh total demand] | 80.79 | 30.55 | 43.1 |
RB 5 | Maximizing the share of renewable energy | % | 65.92 | 38.46 | 43.8 |
RB 6 | Proportion of imported fossil resources | % | 78.09 | 45.45 | 61.7 |
RB 8 | Adequate remuneration | Score from A. Siebert | 7.57 | 4.64 | 7.0 |
RB 9 | Minimizing the accident numbers | Score from A. Siebert | 7.991 | 5.99 | 7.0 |
RB 11 | Prevention of occupational diseases | Score from A. Siebert | 6.807 | 4.00 | 5.4 |
RB 12 | Minimizing the cases of illness | Score from A. Siebert | 6.492 | 5.61 | 5.9 |
RB 13 | Employees per 100 t moisture free wood (atro) processed into product output | MA/100 t atro | 0.120 | 0.01 | 0.035 |
RB 14 | Creation of training places | Score from A. Siebert | 7.991 | 5.48 | 7.0 |
EB 3 | Maximizing financial participation | Score from A. Siebert | 4.889 | 1.20 | 4.8 |
EB 5 | Improvement of working conditions | Score from A. Siebert | 8.890 | 4.72 | 6.2 |
WS 1 | Added-value creation (Distant second-best performer) | €/t | 307.838 | 55.08 | 233.4 |
WS 2 | Competitive production costs | €/t | 483.638 | 736.4 | 558.1 |
WS 3 | Potential for capacity expansion in the competition regime (input capacities) | Kilotons (kt) | 2315.0 | 482.5 | 632.663 |
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Hildebrandt, J.; Bezama, A.; Thrän, D. Insights from the Sustainability Monitoring Tool SUMINISTRO Applied to a Case Study System of Prospective Wood-Based Industry Networks in Central Germany. Sustainability 2020, 12, 3896. https://doi.org/10.3390/su12093896
Hildebrandt J, Bezama A, Thrän D. Insights from the Sustainability Monitoring Tool SUMINISTRO Applied to a Case Study System of Prospective Wood-Based Industry Networks in Central Germany. Sustainability. 2020; 12(9):3896. https://doi.org/10.3390/su12093896
Chicago/Turabian StyleHildebrandt, Jakob, Alberto Bezama, and Daniela Thrän. 2020. "Insights from the Sustainability Monitoring Tool SUMINISTRO Applied to a Case Study System of Prospective Wood-Based Industry Networks in Central Germany" Sustainability 12, no. 9: 3896. https://doi.org/10.3390/su12093896
APA StyleHildebrandt, J., Bezama, A., & Thrän, D. (2020). Insights from the Sustainability Monitoring Tool SUMINISTRO Applied to a Case Study System of Prospective Wood-Based Industry Networks in Central Germany. Sustainability, 12(9), 3896. https://doi.org/10.3390/su12093896