Implementing Industry 4.0 through Cleaner Production and Social Stakeholders: Holistic and Sustainable Model
Abstract
:1. Introduction
2. Literature Review
2.1. Industry 4.0
2.2. Industry 4.0 and Flexibility
2.3. Cleaner Production
2.4. Sustainable Development Goals (SDGs)
3. Materials and Methods
4. Results and Discussion
4.1. Opportunities
4.2. Barriers
4.3. Implementing Industry 4.0
4.3.1. General Approaches
- (1)
- Sjödin et al. [80] developed a model based on (i) People—to create and maintain a digital culture associated with innovation, (ii) Process—to establish agile processes, based on data, and (iii) Technology—to configure modular technology to manage the complexity of digital systems, introducing systems to view and monitor critical operational analytics and integrate them with relevant stakeholders;
- (2)
- Mueller et al. [81] created a model considering: (i) Manufacturing process—controlled in real time, (ii) Devices—physical devices that automatically connect to the information system, (iii) Software—to control business management, production management, regulation and control and other software and (iv) Engineering—to analyze the need for resources in terms of human resources and machinery;
- (3)
- Martinez [82] generated a model that considers the following steps (i) Define operational efficiency and (ii) understand customer orientation, (iii) analyze the operation, (iv) develop technological solutions, (v) implement solutions and (vi) integrate them, (vii) review, (viii) adjust and (ix) improve the solutions.
- (4)
- Devi et al. [83] designed a model in which the implementation process was based on high level management that encourages the supply chain and the horizontal and vertical integration, then, use big data, Internet of Things (IoT), and Visual computing to lean on Cyber Physical Systems, which provides the basis for new technologies, as well as management and training systems to reach new steps for the implementation of Industry 4.0.
- (5)
- Rybski and Jochem [84]) developed a model based on companies that have already implemented lean manufacturing. The process is divided into four phases: (i) Planning process—Goals, pilot areas, roles and responsibilities are defined, budget planning and the qualification of the workforce is established; (ii) Technical preparation—Qualify experts and technology, qualify skills; (iii) Pilot implementation—Implement one or two technologies in pilot areas, create knowledge; (iv) Control and improvement—Control project, transfer acquired knowledge to other areas.
- (6)
- In a model created by Krishnan et al. [18], the basis is the interest of top managers in implementing Industry 4.0. This process must be supported by Government policies to guarantee the financial performance of industries. Digital processes must be integrated, and the innovativeness of the company to provide a global competitive advantage must be developed in order to satisfy society’s expectation. Thus, industries will be able to adopt Industry 4.0, enabling the fulfillment of customized orders and facing environmental challenges.
4.3.2. Cleaner Production Approaches
- (1)
- Amjad et al. [44] developed a model combining lean green manufacturing, lean manufacturing and Industry 4.0 to eliminate waste and optimize production. The model starts with the identification of the industry’s problems and introduces the Lean production philosophy. After Lean manufacturing is completely implemented, Cyber-physical systems and controls are introduced as the beginning of the implementation of the Industry 4.0 paradigm. After this stage, the concepts of Green Manufacturing are introduced under the commitment of top senior executives, with the implementation of ISO 14001, 6R techniques (reuse, reduce, recycle, recover, redesign and remanufacture) to reduce energy consumption, greenhouse gases (GHG) emissions and resource usage, and use of renewable energy resources. The model emphasizes the reach of smart energy monitoring using Industry 4.0 concepts.
- (2)
- The model proposed by Shayganmehr et al. [46], considered Industry 4.0 as a key instrument to support the implementation of the Circular Economy (CE) and Cleaner Production (CP) to increase the quality of services and products in a context of sustainable and ethical business development. The model is a readiness model for the implementation of Industry 4.0 with six enablers: (i) Technical capability; (ii) Policy and regulation; (iii) Education and participation; (iv) Security and safety; (v) System flexibility; and (vi) Support and maintenance, and sub-capacitors. Technical capability was considered the most important enabler to successfully adopt sustainable development and cleaner production.
- (3)
- Rajput and Singh [45] developed a model to minimize machine processing costs and energy consumption through effective machine-product allocation, to reach cleaner production and circular economy by reducing energy consumption.
- (4)
- The model developed by Ma et al. [47] aims to save energy costs, based on plant, machinery and shop-floor, through the technologies of Industry 4.0. There are three layers in the model: (i) Perception layer—Energy consumption was monitored in real-time, (ii) Management layer—for energy efficiency assessment, and (iii) Application service layer—for energy efficiency optimization. The model foresees external links with the Government and energy departments.
- (5)
- Lu et al. [87], suggested that industries should consider in their business strategy, from the initial phase of implementing Industry 4.0, that in all decisions, policies, actions and practices, the following components should be analyzed: environmental, philanthropic, legal, ethical and economical. This reinforces the role of corporate social responsibility and organizational innovation in contributing to organizational performance [88], which is relevant to the adoption of an environmentally sustainable manufacturing.
4.4. The Proposed Model
4.5. Implications for the Sustainable Development Goals
4.6. Contributions to Theory
4.7. Contributions to Practice
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Acknowledgments
Conflicts of Interest
References
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Goal | Description |
---|---|
# 1 No poverty | It is estimated that around 10% of the world population, or 790 million people (2021), live in extreme difficulties, struggling to fulfil needs like food, education, health and access to sanitation and water. The COVID-19 pandemic could lead an additional 71 million people to this condition. |
# 2 Zero Hunger | In 2019, about 25% of the world population (around 2 billion people) did not have access to sufficient and nutritious food. Food scarcity and high food prices are world problems, mainly in Africa and Asia. |
# 3 Good health and well-being | Poor countries did not have sufficient health facilities. The COVID-19 pandemic aggravated this situation. An additional 18 million health workers are needed in poor countries. |
# 4 Quality education | Education is a key to escaping poverty, reducing inequalities. Around 773 million adults remained illiterate in terms of writing and reading skills. |
# 5 Gender equality | Gender inequality remains everywhere, stagnating social development. Only 28% of the managerial positions worldwide were held by women. |
# 6 Clean water and sanitation | Water is necessary for health, as well as to food security, poverty reduction, human rights, education and peace. Around 785 million people do not have basic drinking water. |
# 7 Affordable and clean energy | Energy system is basic to support all sectors of the economy, such as: medicine, education, agriculture, infrastructure, etc. Around the world, about 789 million people do not have access to electricity. |
# 8 Decent work and economic growth | Inclusive and sustainable economic growth creates jobs, drives progress and raises living standards. The COVID-19 pandemic is negatively impacting the economy, generating unemployment. |
# 9 Industry, innovation and infrastructure | Industrialization brings opportunities to all; resilient infrastructure and innovation support it. In total, 54% of the world’s population uses the Internet, but in poor countries only 19% of the population can access it. |
# 10 Reduced inequalities | Two out of 10 people have suffered discrimination. Inequality is growing around the world, increasing the risk of wars and making it harder to promote social and economic development. |
# 11 Sustainable cities and communities | Nine out of 10 people live in urban areas around the world. It is fundamental that cities can provide adequate infrastructure, services and planned urban development, and at the same time sustainable. |
# 12 Responsible consumption and production | It is important to reach sustainable consumption of products to keep social and economic progress, avoiding environmental degradation that can compromise the future development of the next generations. |
# 13 Climate action | Every country in the world is being affected by climate change, bringing droughts, wildfires, floods, hurricanes and other climate disasters. |
# 14 Life below water | Fisheries and the oceans supply the social, environmental and economic needs of the global population. About 3 billion people depend on coastal and marine biodiversity for their financial support. |
# 15 Life on land | In total, 31% of our planet’s land area is covered by forests. Degradation compromises species, promotes climate change and harms the livelihoods of 3.2 billion people. |
# 16 Peace, justice and strong institutions | Sustainable development needs to be based on an inclusive and peaceful society, providing access to justice for all. Everyday 100 civilians are killed in armed conflicts. |
#17 Partnerships for the goals | To solve the world problem, it is necessary to strengthen the global partnership and multilateralism. It is time for governments, scientists, civil society, academia and the private sector to unite for the common good. |
Search String | Scopus | Web of Science |
---|---|---|
“Industry 4.0” | 15,566 | 8933 |
“Industry 4.0” AND implement* | 4364 | 2679 |
“Industry 4.0” AND implement* AND (model OR framework) | 1970 | 1480 |
“Industry 4.0” AND implement* AND (model OR framework) AND “cleaner production” | 5 | 4 |
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Share and Cite
Satyro, W.C.; Contador, J.C.; Contador, J.L.; Fragomeni, M.A.; Monken, S.F.d.P.; Ribeiro, A.F.; de Lima, A.F.; Gomes, J.A.; do Nascimento, J.R.; de Araújo, J.L.; et al. Implementing Industry 4.0 through Cleaner Production and Social Stakeholders: Holistic and Sustainable Model. Sustainability 2021, 13, 12479. https://doi.org/10.3390/su132212479
Satyro WC, Contador JC, Contador JL, Fragomeni MA, Monken SFdP, Ribeiro AF, de Lima AF, Gomes JA, do Nascimento JR, de Araújo JL, et al. Implementing Industry 4.0 through Cleaner Production and Social Stakeholders: Holistic and Sustainable Model. Sustainability. 2021; 13(22):12479. https://doi.org/10.3390/su132212479
Chicago/Turabian StyleSatyro, Walter Cardoso, Jose Celso Contador, Jose Luiz Contador, Marco Aurélio Fragomeni, Sonia Francisca de Paula Monken, Ana Freitas Ribeiro, Anderson Ferreira de Lima, Jansen Anderson Gomes, José Roberto do Nascimento, Josiane Lima de Araújo, and et al. 2021. "Implementing Industry 4.0 through Cleaner Production and Social Stakeholders: Holistic and Sustainable Model" Sustainability 13, no. 22: 12479. https://doi.org/10.3390/su132212479
APA StyleSatyro, W. C., Contador, J. C., Contador, J. L., Fragomeni, M. A., Monken, S. F. d. P., Ribeiro, A. F., de Lima, A. F., Gomes, J. A., do Nascimento, J. R., de Araújo, J. L., Prado, R. G., Soares Junior, G. G., & de Souza, V. H. M. (2021). Implementing Industry 4.0 through Cleaner Production and Social Stakeholders: Holistic and Sustainable Model. Sustainability, 13(22), 12479. https://doi.org/10.3390/su132212479