1. Introduction
In the practical poultry industry, higher feed ingredient prices have led to a closer consideration to seek less expensive agricultural by-products [
1]. Sources of protein are becoming more and more limited around the world. Consequently, there is a need to search for alternative protein sources [
2]. In general, feed costs reflect much of the expenses, and abrupt increases in feed costs make it a contest for nutritionists to sustain animal production and safety while balancing the cost of the diet [
3]. Soybean meal (SBM) is one of the most popular sources of protein used in poultry diets. When the price rises, nutritionists must choose the available ingredients to formulate cheap, balanced, and economically viable diets [
4,
5]. In this context, developing diet formulations with alternative ingredients is the best to overcome this problem and reduce feed costs, especially when these alternative ingredients are locally available.
Sunflower can be harvested in tropical areas two or three times a year, and it is a healthy substitute for the oil manufacturers and the feed mill district [
6]. Sunflower meal (SFM) is an invention from the oil extraction of sunflower seed, and it is utilized primarily as protein and fiber sources in the diets of poultry [
4,
5,
7,
8,
9]. Although SFM is opulent in crude protein, its poultry applications have some limitations due to its relatively extreme fiber including insoluble fiber and low levels of specific limiting amino acids such as lysine and methionine. Additionally, sunflower seeds have a high content in α-tocopherols (608 mg/kg seed) with efficient antioxidants. Therefore, sunflower is deemed as a plentiful source of vitamin E [
10]. Compared with other oilseed meals, SFM is considered a good Ca, P, and vitamin B-complex [
11]. Due to its low anti-nutritional and toxic compounds, sunflower proteins are considered an attractive alternative feed ingredient to replace SBM [
12]. Researchers have extensively studied the potential functional properties of defatted oilseed meals [
13]. Therefore, it is important to realize that the differences in its nutrient contents restrict the application of SFM in the poultry fed due to the different ways in the seeds’ processing. SFM can be utilized in the diet of laying hens with no negative impact on the egg quality parameters [
7,
14,
15,
16]. By-products such as SFM contain high fiber and linoleic acid (a laying hen’s fat source); the by-products are marketed for various world areas [
17,
18]. Fafiolu et al. [
19] found that SFM is an excellent source of crude protein, ether extract, and amino acids, and it can be a substitute for SBM as feedstuff. SFM contains significant cell-wall components and high fiber content that may perform a crucial role in minimizing the blood cholesterol level. Baghban-Kanani et al. [
8] revealed that the inclusion of SFM up to 20% of the laying hens’ diets with multi-enzyme complex did not induce any negative impacts on the laying rate, egg quality traits, or antioxidant status. The partial substitution of SBM protein with SFM in Naked Neck hens’ diets preserved successful efficiency and enhanced yolk color, showing that SFM was an economically viable substitute feed ingredient [
20]. Earlier studies showed that the dietary SFM inclusion rates greater than 5% required lysine supplementation. SFM has a variable content of amino acids with lysine content that ranged from 0.56% to 0.66% and methionine content of 0.33% to 0.50% [
14]. Lysine supplementation to the laying hens’ diets containing SFM does not appear as crucial as in broilers’ diets due to lower lysine requirement. Methionine, the first limiting amino acid, restricts egg weight, egg development, and egg mass [
21,
22,
23].
Furthermore, SFM has potential environmental benefits in which the dietary inclusion of 20% SFM in the laying hens’ diets significantly decreased ammonia and total nitrogen emissions [
24]. The high fiber content of SFM is expected to have formed more fermented substrates in the gastrointestinal tract, leading to more significant microbial proteins [
24]. Additionally, feeding poultry on SFM might have an indirect environmental impact by producing volatile fatty acids (VFA), which decreases the pH of the manure [
25,
26].
However, very few studies have assessed the dietary addition of SFM, as a supplier of polyunsaturated fatty acids (PUFA), in the laying hens’ diets on the laying efficiency, yolk fatty acids (FA), and cholesterol concentration. Therefore, the current research is intended to assess the effect of dietary inclusion of SFM as a complementary protein resource on the laying performance, egg quality parameters, yolk fatty acids content, and nutrient digestibility of laying hens. The assumption examined was that the dietary inclusion of SFM might improve the production performance (egg production, egg mass, and feed conversion ratio), some egg quality characteristics (yolk height and yolk color), and enrich egg yolk with beneficial fatty acids (omega-3 fatty acids).
2. Materials and Methods
This study was permitted by the Local Experimental Animals Care Committee’s Ethics Committee and done according to the rules of Kafrelsheikh University, Egypt. (No. 4/2016EC).
2.1. Chemical Composition of Sunflower Meal (SFM)
Sunflower meal was provided from the Egyptian raw material market in pellet form; this was ground before use. The chemical composition values used for soybean meal (SBM) and sunflower meal (SFM) were analyzed in the laboratory of feed analysis at Kafrelsheikh University, Egypt and the values recorded by national research council (NRC) [
27] and shown in
Table 1. The metabolizable energy content of SBM and SFM were calculated with the following equation [
27]:
where:
DM: dry matter, %.
EE: ether extract, %.
CF: crude fiber, %.
2.2. Birds, Housing, and Experimental Design
A total of 162 Bovans laying hens, aged 60 weeks old (well beyond the laying peak and even the age at which most farms hens stop laying) with an average laying rate of 60.5%, was individually housed in cages in an open-sided structure under a 16-h light system, 8 h of darkness with LED light colors. A light intensity of 15 lux, however, controlled the dark period by closing the windows with blackout curtains. Laying hens (started lay at 20 weeks of age) were arbitrarily allotted into three dietary groups. Each group (54 laying hens) was randomly assigned into nine replicates; each replicate had six hens caged in Big Dutchman in regular dimensions of 40 × 35 × 60 cm
3, in a double-sided battery cage. An automated nipple drinker was given for each cage. Birds were fed, on ad libitum basis, basal diet as the control, and two levels of SFM, 50 and 100 g/kg feed from 60 to 68 weeks of (thus from weeks 40 to 48 of laying). The composition of the experimental diets is presented in
Table 2. Diets were calculated to meet the recommendations of NRC [
27] for Brown Bovans laying hens.
2.3. Performance Parameters
At the beginning (60 weeks of age) and the end (68 weeks of age) of the trial, the birds were weighed individually by ZIEIS Digital Bird Scale, A63SS-NMP, 0.05 Ounce Accuracy, 5000 Gram Capacity. Eggs were hoarded every day. The laying rate was calculated as hen-day (% hens-day) by applying the following equation (number of daily eggs produced per treatment/number of birds accessible in the treatment on that day × 100). Each egg weight was assessed and then utilized for all experimental times to evaluate the mean egg weight. The total egg mass was determined by laying rate by multiplying the weights of the eggs. As the hens were fed by an ad libitum system, the feed amount was added according to the catalog, and after seven days, the remaining feed was measured, and then the intake of feed was calculated on a cage base (a hen). Daily feed consumption per hen for all days during the trial was determined. The FCR (kg of feed/kg of eggs) was assessed utilizing egg production, egg weight, and feed intake.
2.4. Egg Quality Parameters
Egg quality parameters including egg length, egg width, egg shape, shell thickening, high albumin, high yolk, yolk width, yolk index, and yolk color score were undertaken and measured at the beginning of the experiment (60 weeks of age) and the end of the experiment (68 weeks of age). From each test, 30 eggs lay between 08:00 and 12:00 h were arbitrarily selected. A digital egg scale individually weighed eggs, accurate to 1/10th of a gram, 100 g maximum capacity, and the egg quality estimation was done on individual eggs, likewise the egg weight. The eggs were broken on the plate measurement stand egg Quality Microprocessor (EQM), and the albumen and yolk heights were determined. Yolk color score was measured utilizing the Roche yolk color fan method (DSM Yolk Color Fan, Basel, Switzerland). Eggshell thickness was performed by determining the thickness mean values taken at three locations on the egg (air cell, equator, and sharp end) utilizing a micrometer caliper (Mitutoyo, 0.01 to 20 mm, Tokyo, Japan).
2.5. Yolk Fatty Acid Content, Total Cholesterol, Vitamin E, and Ca Concentrations
At the beginning of the experiment (60 weeks) and the end (68 weeks), 30 eggs were collected per procedure to measure the content of FAs in the egg yolk, including myristic, palmitic, palmitoleic, stearic, oleic, veccenic, linoleic, linolenic, arachidonic, Eicosapentaenoic acid (EPA), Docosapentaenoic acid (DPA), Docosahexaenoic acid (DHA), yolk fat and total cholesterol. Analysis of the previous fatty acids was performed using a Shimadzu GC-4 CM (PFE) gas chromatograph fitted with a flame ionization detector (FID).
Before running the samples, a regular blend of methyl esters was examined under similar circumstances. The retention times of the unidentified methyl ester sample were compared with those of the standard. In the triangulation process, the quantity of methyl esters was assessed according to Radwan [
28] and Saleh et al. [
29].
Fatty acids were expressed as mg/100 g fat. For determination of vitamin E and Ca in the egg yolk, pooled samples were homogenized in a 0.054 mol/L dibasic sodium phosphate buffer amended to 7 pH with HCl. After being mixed with absolute ethanol and hexane, the upper layer α-T was evaporated and dissolved in ethanol before evaluation by HPLC3 (UV detector fixed at 290 nm). Egg yolk total cholesterol was measured through the extraction of fat from the egg yolk with chloroform and methanol admixture (2:1 vol:vol) methods according to Surai [
30] and expressed as mg/100 g fat.
Calculation of the lipid quality indices including the atherogenic index (AI) and the thrombogenic index (TI) were performed following Ulbricht and Southgate [
31]. The peroxidability index (PI) was assessed using the equation of Arakawa and Sagai [
32].
2.6. Nutrient Digestibility
For digestibility tests, excreta were collected and weighted from each cage replicate over the last three days of the experiment. The feed intake and birds were weighted daily during these three days, and feces eliminated were collected, weighed, and placed in a freezer. Following the digestibility trial, all samples were dried in a drying oven at 60 °C for 24 h. Next, the whole dried samples were homogenized according to AOAC [
33] and finely ground for examination. The crude protein substance in the diet and excreta was determined using the Kjeldahl method to determine the digestibility of nitrogen (CP, Method 968.06), the fat extract was calculated using the Soxhlet method (EE, Method920.39), crude fiber (CF, Method 932.09) and calcium (Ca, Method 985.35). The calculation was as follows:
Nitrogen digestibility (%) = (total nitrogen intake – total nitrogen excreted)/total nitrogen intake × 100.
2.7. Statistical Analysis
Statistically, the experimental results were analyzed using a one-way analysis of variance (ANOVA) (IBM SPSS Statistics Version 25.0. Armonk, NY, USA: IBM Corp). We contrasted the means of different treatments using Duncan’s new multiple range test. The limit of significance was at p < 0.05.
4. Discussion
As the world’s population grows, demand for eggs will continue to rise. To meet this demand sustainably will be a big challenge because of the traditional plant protein sources’ high cost for layer hens diets. Furthermore, poultry nutritionists have been working for decades on sustainability in higher egg production. Using alternative plant protein sources like sunflower seed meal and others are innovative solutions for reducing the cost of the diets and improving the production, leading to the production and improvement of the environment.
4.1. Laying Performance
The current study’s findings showed that feeding SFM significantly improved laying performance, broken egg ratio, and FCR for laying hens at a very late phase of laying (phase 2 of the production).
The available findings of the probable impacts of dietary inclusion of SFM on laying efficiency and FCR are questionable and contrasting. Several earlier studies have revealed that dietary inclusion of SFM had no adverse effect on live weight, feed intake, egg production, or FCR [
2,
7,
8,
15]. In contrast, other studies [
4,
5,
6,
14,
34] showed that supplementation of SFM in the laying hens’ diets improved the laying performance and FCR.
Additionally, Sunil [
35] found a substantial increase in the rate of laying and FCR when SFM was incorporated in the diet at a concentration of 13% and attained maximum benefit. Due to the upsurge in the layer’s body mass, body mass constancy in laying bird diets containing various protein resources can enhance laying performance [
36].
Considering egg production percent and feed intake, FCR determination is possibly the largest single variable used in laying hens’ economic assessments for the laying rate [
37].
Additionally, the egg weight among experimental hens, was statistically similar. The average egg weight was also variable and compared favorably with laying hens’ values recorded in the available literature [
2,
38]. For normal digestive function, a significant amount of fiber is needed. However, ingredients with high fiber content are limited in poultry diets due to their low energy content. The appropriate amount of crude dietary fiber in a realistic laying hen diet is between 35 and 45 g/kg [
2]. Based on the dehulling degree, the rudimentary fiber of SFM seems to be the most critical component of poultry diets [
39]. The enhancement in the laying performance of hens in the present trial might be ascribed to the use of high-protein and low-fiber SFM, and the added lysine contributes to the improved feed intake of laying hens. Seidavi et al. [
9] indicated that SFM might be effectively included in the diets of laying hens up to 40% with an increase in egg production.
4.2. Egg Quality Parameters
In the present study, feeding SFM to laying hens did not influence the egg quality parameters. These results are inconsistent with Shi et al. [
2], Baghban-Kanani et al. [
8], Tsuzuki et al. [
14], and Koçer et al. [
16], who described non-substantial changes in the egg quality traits when laying birds were fed various dietary SFM levels. Meanwhile, dietary SFM supplementation substantially increased the yolk height and yolk color score. These results are close to Laudadio et al. [
7], who observed that the egg yolk color record was improved when SFM with low fiber content was included in the layer diet concerning the SBM treatment layers. The effect of low-fiber SFM noted in our experiment on yolk color score may be linked to the number of natural pigments found in SFM. Previous studies [
36,
40] have shown an enhancement in yolk color as leguminous plant levels increased in the diets of laying hens.
On the other hand, adding dietary fat is essential as it accelerates the absorption of pigment and fat-soluble vitamins [
41]. De Morais Oliveira et al. [
20] indicated that the amount of lipids in the SFM diet augmented pigment absorption, resulting in improved yolk color. In contrast, Shi et al. [
2] and Tsuzuki et al. [
14] described no positive effect of dietary SFM on the egg yolk color.
4.3. Yolk Fat, Fatty Acids, Vitamin E, and Calcium Contents in Egg Yolk
The dietary addition of SFM, in the current study, increased the egg yolk contents of linoleic acid, α-linolenic acid, oleic acid, vitamin E, and Ca. Unsaturated FA plays a vital role in animal and human nutrition as they minimize metabolic problems such as cardiovascular diseases and diabetes [
42]. It is commonly identified that sunflower is a good source of FA. In contrast, for high oleic sunflower oil, the reported contents for palmitic, stearic, linoleic, and oleic acids were 4.6%, 3.4%, 27.5%, and 62.8%, respectively. For ordinary sunflower oil, these values were 6.2%, 3.7%, 25.2%, and 63.1%, correspondingly [
43]. Laudadio et al. [
7] stated that substitution of SBM with SFM in layer diets did not cause any adverse impacts on egg production and egg quality, but modified the lipids contained in the yolk.
Comparably, Ebeid et al. [
44] indicated that the increased α-linolenic acid in the eggs of laying hens might be achieved by introducing specific resources to the diets of laying hens like seed meals or oil sources. Additionally, sunflower seeds are exceptionally rich in α-tocopherols (608 mg/kg seed), which perform as potent antioxidants. Therefore, sunflower is believed to be a higher source of vitamin E. Nevertheless, heat inactivation of α-tocopherols is easier than p- and y-tocopherols, which are more common in soybean and cotton oil [
45]. Furthermore, the protein obtained from SFM has a well-balanced composition of amino acids. SFM is considered a healthy source of Ca, P, and vitamin B-complex [
46]. Our findings demonstrated that the inclusion of SFM in the diets of laying birds reduced the content of egg yolk cholesterol. Such results agreed with several previous studies [
2,
7,
8], which recorded a substantial decrease in the egg yolk cholesterol when replacing SBM with SFM. This appears to appeal to consumers, as one of the primary health threat considerations associated with cardiac troubles is a higher circulating cholesterol level [
47]. The hypo-cholesterolemic influence in serum and egg yolk of low-fiber SFM may be partially by diminishing the hepatic de novo lipogenesis.
Nevertheless, it is unidentified if SFM supplementation is efficient in decreasing the intestinal absorption of biliary cholesterol of laying hens, which regulates the whole-body cholesterol to reduce the cholesterol content in blood and egg yolk [
47]. Additionally, a decrease in the yolk cholesterol content resulting from feeding low-fiber SFM may be partially due to the plant sterols present in sunflower with a hypo-cholesterolemic impact [
48]. On the other hand, fiber’s role in lowering cholesterol may be beneficial with the inclusion of SFM in the poultry diet. One possible mechanism in which SFM can perform its hypo-cholesterolemic effect is through bile acids. The cholic and deoxycholic bile acids are formed by hepatocytes from cholesterol and are conjugated with glycine and taurine correspondingly.
4.4. Nutrient Digestibility
In the present study, the substantial rise in the digestibility of CP and Ca in laying hens fed the SFM diets was an indication that these diets have met the birds’ requirements and may have been caused by the reduction of anti-nutritional factors in the used SFM. Since sunflower has characteristics such as chlorogenic acid, which inhibits trypsin activity by 30%, the levels of chlorogenic acid of 40 g/kg in the sunflower seeds may have been enough to decrease the digestibility of the dietary protein. Consequently, the response to additional lysine, where about 43% of the chlorogenic acid was destroyed by heating at 100 °C or 135 °C for 5 h.
On the other hand, similar to soybean, cotton, and rapeseed meals, one advantage of SFM is that it does not include large levels of anti-nutritional factors [
49,
50]. Bedford and Classen [
51] reported that the SFM content of raw fibers might be three times greater than SBM. The fibers’ quantity, which originates from the cortex, is considered highly resistant to bacterial dilapidation in the gastrointestinal tract. This problem can be overcome by lowering the fiber content of SFM. Some promising findings have been recorded when meals are heat-treated [
37], ground with pins [
52], or air-classified [
53,
54]. Furthermore, laying hens have a more evolved digestive system than broilers in gut ability [
15].
On the other hand, variations in complexity, chemical composition, treatment method, fusion levels, age of birds, and food preparation methods used in various studies may explain not always obtaining consistent results. Despite some contradictory findings, previous studies have observed that SFM is deemed a great supplier of protein in poultry diets to guarantee optimum poultry production [
55]. Other considerations must also be considered including low fiber ratios, pelleting the feed, using oils, supplementing lysine, measuring protein solubility, and adding enzymes that suit the SFM NSP content to improve feed performance. Thus, further research regarding SFM quality factors that affect the digestibility of nutrients in laying hens should be investigated [
56,
57,
58,
59].
5. Conclusions
Increasing the dietary supplement level of SFM from 50 g/kg to 100 g/kg did not adversely impact body weight gain, feed intake, and egg mass. The dietary inclusion of SFM improved egg production, FCR, broken eggs rate, yolk color score, and yolk height of the laying hens. Dietary supplementation with SFM decreased egg yolk cholesterol, whereas vitamin E, Ca, linoleic acid, linolenic acid, and oleic acid contents in the egg yolk were increased. Furthermore, the addition of SFM in the diets of laying hens improved CP and Ca digestibility, but decreased the EE digestibility. Our results suggest that the inclusion of SFM, up to 100 tableg/kg, in the diets of laying bird at a late phase of laying could improve the production performance, selected egg characteristics, yolk linolenic acid, and oleic acid contents, and nutrient digestibility while decreasing egg yolk cholesterol.