1. Introduction
Global economic activity involves manufacturing processes that are performed in many countries as well as shipping to other consumer countries. A smooth goods transportation between countries must be supported through a good transportation connection within each country. In other words, global manufacturing activities have a strong relationship with regional port development [
1]. Such good transportation connections must be ensured in land, water, and air transportation networks. In our study, we focus on developing the connectivity of the water transportation network. Such connectivity highly depends on the container ports with good infrastructure, routine vessel sailing schedule, and sufficient supply of goods. Characteristics of well-developed ports are sufficiently installed port capacity, good information systems [
2], and strong access from/to the hinterland [
3]. The port capacity development itself includes the appropriate port draft setting to match the visiting vessels’ requirements, suitable hub and feeder port network design, and advanced equipment operations. We focus on improving the capacity and connectivity of ports in the hub and feeder port network by allocating the available budget for investment.
Logistics planning and control issues in container ports were classified into three levels [
4]: terminal design, operations planning, and real-time control, with details as follows:
Terminal design:
Operations planning:
Real-time control:
Our investment problem is classified at the terminal design level. In a similar terminal management issue classification proposed in [
5], our problem is classified into the terminal layout problem at the strategic and tactical levels. Decisions made at this strategic level determine the overall system’s capacity when solving operation planning and real-time control issues—e.g., the amount of investment in logistics infrastructure sets the upper bound for the possible flows within the network [
6]. Dealing with the port investment problem at the terminal design level is related to increasing the terminal’s throughput, which depends on the relationships between ports. This differs from the operations planning and real-time control levels that exclusively attempt to directly increase the productivity of a single port, given the installed capacity at the terminal design level. Although development funds at container terminals can be invested in berths (seaside), container yards, and yard cranes (landside) [
7], we focus on the investment in the seaside for the reasons stated above.
Our study has received investment for the purpose of increasing the processing capacity of the terminal’s seaside, which mainly depends on the designed and operational capacities of the berths [
8,
9,
10] and the number of installed quay cranes. Many attempts have been made to ensure the quay cranes operate with high utilization through efficient quay crane assignment, quay crane scheduling, and double cycling operation to increase the terminal’s capability of handling more containers from/to the vessels [
11]. The terminal’s productivity improvement from the increase in the length of the berth and the number of installed quay cranes might be limited by the noncrossing constraints between quay cranes [
12] and the capacity of other related equipment in the terminal’s landside—e.g., yard crane and internal trucks [
13,
14]. Nevertheless, berths and quay cranes are considered the most significant resources for the terminal’s throughput [
15,
16].
Some studies that discussed the initial design of the whole or partial hub and spoke port network are [
17,
18,
19,
20], most of which address the port location problem. Unlike these studies, we found out how to improve the existing hub and spoke port networks by allocating the investment budget, which was not considered in most studies listed above. Some other papers deal with more issues at the tactical or operational level—e.g., demand estimation at origin and destination nodes [
21], fleet size [
22,
23], ship routing [
24,
25,
26], ship schedule generation [
27], container transportation decisions [
25], and empty container repositioning [
28]. Our study differs from these studies by considering investment decisions at the strategic level.
Investment decisions for the development of existing ports are often considered complicated to make. These decisions require a holistic perspective, considering the port connectivity network and productivity improvement strategies for the ports [
29]. Moreover, budget limitation and the effect of the time value of money are important to consider in allocating investments, which is accomplished gradually on a yearly basis.
Many previous studies used a mathematical modeling approach to find the best investment decisions. In general, the investment modeling approaches can be divided into two types: (1) studies that maximize the effects of the investments while considering the limited budget [
30,
31,
32] and (2) studies that minimize the total investment costs, while ensuring a certain service level of the improved system [
33,
34]. Our study uses the earlier investment modeling approach and introduces a novel way to evaluate the investment effects in subsequent years after the investment period for the container port development case.
In this port development case, there has been much research investigating port investment models. Many of them emphasized the importance of competition between ports when making investment decisions. In this situation, the best investment decision was made while considering the trade-off of the developments of the ports. To obtain the best strategy for all ports, game theory [
35] or methods pursuing equilibrium conditions [
36,
37,
38] were proposed. In contrast, we discuss a case that emphasizes mutual improvements in all of the related ports when investing in any port. Our proposed methods are more suitable in a case in which the government manages the whole container port network, which allows maximum utilization of the investments to improve the performance of the whole network [
39,
40]. When the competition between ports is relaxed, there is a better possibility to improve and reduce the cost of the network [
41].
After reviewing the studies above, the authors found out that there is still limited research considering port system connectivity and capacity, time value of money, budget allocation, and limitation for a multiyear port investment decision. Thus, we formulated our study’s research question as follows: How do we determine the amount of investment in each container port each year considering a limited budget to maximize the effects of the investments when the network is under single management? The effects of the investments are measured based on the amount of the investment multiplied by the years of how long the investments are active until the end of the planning horizon. This amount- and time-based evaluation has been considered in previous studies when calculating (1) the worth (money value) of the investments [
42] or (2) the profit obtained from the investments [
43] by incorporating them in the objective function of their proposed models. The related research hypothesis for our study is: investment decisions for multiple ports to improve the whole network’s productivity are dependent on the relationships between the ports—i.e., the number of connecting links between ports and distances between ports in each same cluster.
The closest studies with ours (that discussed the investment problem in container ports) are [
44,
45]. Allahviranloo and Afandizadeh [
44] discussed a multiyear investment problem for a single port. In their study, they minimized the required total investment to improve the draft for the ships at the port. Allahviranloo and Afandizadeh [
44] and Balliauw et al. [
45] considered the investment effect of the investment on a single port; meanwhile, we discuss investment decisions on multiple ports while considering the existing connection between the ports. This research direction was supported by Chen and Yang [
46], who expressed the necessity of more studies to consider the simultaneous improvement of the port network instead of individual ports. Based on the authors’ knowledge, our study is the first that discusses investment decisions on multiple ports under single management while considering relationships between the ports that are related to the container flows. Our proposed models can be a basis for further observation of port development strategies with detailed port characteristics related to the increase in container flows. The models ensure the development of a single container port and consider its effect on adjacent ports to maximize the whole system’s performance.
2. Mathematical Formulations
Our study deals with an investment problem with the following inputs, outputs, and objective:
Input:
A network of container ports with port nodes and connecting edges are provided.
The available investment budget for each port cluster and all ports each year is provided.
The total planned investment for each port (of all years) is provided.
The time required for vessel travel between each pair of connected ports is provided.
Output (decisions):
Objective:
Three mathematical models are developed to determine how much money must be invested for each container port every year. We assumed that the ports’ current capacities are sufficient for stable container flow management before any investment. Thus, we also assumed that the amount of investment placed from the starting year considered in this study is equivalent to increasing the ports’ capacities. We also discuss how to improve those capacities at the ports appropriately while observing the effects on the connected ports or ports located close within the same clusters. Characteristics of each model are listed and compared in
Figure 1. Main changes in Models 2 and 3, compared with Model 1, are marked.
The sets, parameters, and decision variables are as follows.
Sets:
- G
set of container port clusters, g = 1, 2, 3, 4;
- P
set of container ports, P = P1 ∪ P2 ∪ P3 ∪ P4;
- Pg
set of container ports in area g, i ∈ Pg;
- P(i)
area where container port i is located, i ∈ P(i);
- T
set of years, t ∈ T, m = |T|.
Parameters:
- aij
1, if there is a direct link between container port i and container port j; 0, otherwise;
- bt
available budget for improving container ports at year t;
- bgt
available budget for improving container ports in cluster g at year t;
- dij
required travel time between container port i and container port j;
- ei
total investment amount planned for container port i;
- m
number of investment years;
- r
devaluation of currency.
Decision variables:
- xit
number of investments made for developing container port i at year t.
Models 1, 2, and 3 are presented as follows:
Assuming that the investment amount has a linear relationship with the flow improvement between the developed container port and its connected container ports, objective Equation (1) maximizes the investment amount and years during which the investment has some effect. We increase the effects of the investment in terms of amount and time while considering the number of connected ports in the network. The connectivity index was developed based on [
47]. The affected years were considered because earlier investment in the port capacity allows a bigger increase in the operational capacity of the system [
45]. To convert the future investment amount to the present value, we used the following formula:
with
P as the present value and
F as the future value, as considered in [
44].
The constraints in Equation (2) limits the total investment amount per year t with the available budget. The constraints in Equation (3) ensures that the total investment amount for each container port i is the same as the planned amount. The constraints in Equation (4) are non-negativity constraints.
Unlike Model 1, Model 2 considers the constraints of Equation (6) that limit the total investment amount per year t with the available budget for developing container ports in each cluster g.
With the same assumption about the linear relationship of the flow improvement, Model 3 considers a different objective (Equation (7)) that maximizes the effect of investment amount and the affected years while minimizing the required travel times between the improved container port and other ports in the same cluster. Such average travel time is stated in [
48]. This model aims to improve ports that are closer to all other ports with more investment as soon as possible. Even though there are no links between the ports, such improvement effects can be considered through indirect connections from other ports (or by directly establishing such new connections in the future).
3. Data
Our study’s data are taken from a real case of Indonesia’s port network development plan [
49]. Our study only considers 24 strategic container ports that are the main ports in Indonesia’s sea toll network. Other than these strategic ports, there are more than 80 commercial ports and 1400 noncommercial ones. The total allocated investment budget for the strategic ports is more than the one for the other ports; thus, we focus our study on the strategic ports. The network with connections between the container ports (
Figure 2) is considered as input data.
The input data are also container ports and available budget data (
Appendix A Table A1; taken from [
49]) and travel time data between ports (
Table A2; calculated from [
50]). The detailed investment plan for Sampit port (No. 14 in
Table A1) is not stated in [
49], but the total investment is given; thus, we assumed that the investment is divided evenly for all years. When calculating the travel time data in
Table A2, we set the vessel speed to 14 knots to match some initial data provided in [
49].
Table A1 shows the investment plan for each port every year. The port listed in the table involves hub and feeder ports that are illustrated in
Figure 2. The hub port name is written in italics and underlined, while the feeder port is written in regular letters (without italics and underlines). Using the data, we calculated the total available budget for investment every year. In Models 1 and 3, we considered the total investment for the whole year, but in Model 2, we considered the budget limit for each cluster every year. Our study aims to find the best investment plan that can increase the investment effects on the ports, assessed from the number of connections or required travel times between ports.
4. Results
We solved our proposed models using the CPLEX 12.9 commercial solver that has been used in many previous studies [
51,
52,
53], including the ones that provided solutions for real company problems. Our codes are written in Python language with Python 3.7 version in the Microsoft Visual Studio Community Edition 2019 platform. All experiments were conducted on an Intel
® Core™ i5-6600 CPU at 3.30 GHz with 16 GB RAM. The value of
r was set to 8.6% based on Indonesia’s real interest rate in 2019 [
54]. The solutions of Models 1–3 are presented in
Table 1,
Table A3 and
Table A4, respectively. The total money invested each year is listed at the bottom of
Table 1,
Table A3 and
Table A4.
As the results, the objective values for Models 1, 2, and 3 are 714,071, 668,197, and 5761 (in trillion rupiahs), respectively. All models obtained the optimal solutions for the considered port network size within a computational time of less than one second. This short computation time proves that port development problems with real cases can be solved by mathematical modeling with optimal solutions (e.g., there is no need to develop algorithms or simulations). For further analysis, we present
Table 2,
Table 3 and
Table A5. The detailed calculations for obtaining the objective values in Models 1 and 2 are presented in
Table 2 (an example of Model 1′s result is used). The amount of money invested in a container port at any period (
Table 1) affects the container flow at the next year (
Table 2), and the effect of the investments is accumulated for the subsequent years while considering the devaluation of the currency. The accumulated investment is multiplied by the total number of connected ports with the developed port, as listed in the last column of
Table A5.
Some comparisons between Models 1, 2, and 3 are listed as follows:
Table A5 shows the average travel time required from each container port to all other ports in the same cluster, and the average travel time between all ports in each cluster is summarized at the bottom part of
Table A5. In Model 3, we maximized the investment for ports with potential lower container transportation costs within each cluster. Such a transportation strategy focuses more on increasing the transportation effectiveness between the hub ports and the feeder ports. Given the current routes (
Figure 2), some connections between ports in each cluster do not exist, but the links can be added after calculating the impact of the changes when implementing Model 3′s solution.
Using each cluster’s average travel time information leads us to the following port cluster development priority: Clusters III, I, II, then IV. This development priority follows the development strategy presented by objective Equation (7), which invests first in container ports that are located closer to each other within their cluster. The priority is based on a sequence of the average time travels to other ports within each cluster (in ascending order) in the bottom part of
Table A5. In Model 3′s solution, the budget is allocated first to the prioritized clusters until their required investment amount is satisfied. The results confirmed that our research hypothesis was correct. The investment decisions for multiple ports were highly dependent on the connectivity of the ports and distances between ports in each port cluster.
5. Analysis
We propose basic models that can be used to assess the port development decisions and their effects on the increase in container flows. However, some other aspects should be considered for ensuring a more accurate performance estimation and evaluation, as stated below.
Our study assumes that the ports’ initial capacities are sufficient for smooth container flows between ports and port clusters. However, it is necessary to assess the exact capacities by observing the installed facilities, especially the quay cranes and berths that define the container transfer rate from a container port to the other ports. Considering such equipment’s limited capacity in the ports is important to ensure the ports’ accurate transfer rates. Thus, this existing equipment capacity information should be considered in future research. Additionally, having an accurate quay crane transfer rate can be combined with a detailed simulation that considers the container transportation behavior from/to the hinterland side [
55].
The actual container flows between ports should be limited by the number of existing vessels (fleet size) and their installed routes [
56]. Consideration of such information allows us to identify the bottleneck part in the container port network performance improvement analysis, which could be the improved port capacity or the vessel fleet’s existence. Up to now, there were only a few studies related to bottleneck assessment in maritime networks [
57]. Given the information, decisions on improving the vessel fleet size and updating vessel routes can also be evaluated.
We assume that any amount of investment can directly affect the increase in container flows starting from the next year (or increase such potential for container flow growth). In a more realistic setting, we might consider the learning rate required to implement the investment, which depends on its amount. The learning curve was extensively studied in the field of manufacturing system operation management. It refers to the increase in workers’ performance after working for certain periods when a new production system is introduced—e.g., new process development [
58] and production capacity expansion [
59]. In our case, different port clusters might be managed under different management; thus, different areas might have various port development speeds—e.g., in the high-populated region compared with the less developed area.
We tested our models’ robustness by modifying the available budget for each container port and year in
Table A1, with the values starting from 70%, increasing by 10% up to 130%. In the ideal situation, we expect that the change in the invested amount is as close as possible to the amount of change in the available budget. We observed some more change from that threshold, as shown in
Table 3—i.e., −0.1% value in the second row—which means that the total invested amount in port cluster II at Year 4 is 0.6%; thus, the change is −0.1% (calculated from 0.6–0.7%). We categorized the changes into four types of ranges with a maximum value of 3.8%. It can be concluded that the obtained optimal solution is robust when observed from the viewpoint of improvement levels in each port cluster.
Using the proposed models, we can deal with investment plan changes after a certain number of years by solving the models several times using the rolling planning horizon approach. Solving the model several times is no problem because the solutions can be obtained within a short computational time.
Our current study focused on solving the investment problem for multiple ports considering the relationships between the ports. We modeled the effects of the investment amount at the seaside operation on the terminal’s throughput. The effect was generally observed by considering that the amount of the investment affects the throughput linearly. For future studies, it is necessary to assess (1) the detailed allocation of the investment to the measurable specific facilities at the seaside, e.g., length of berths and number of quay cranes, and (2) the investment or its effects at the landside of the terminal—e.g., yard capacity, yard cranes, connectivity with the hinterland, etc.
6. Managerial Insights
Mathematical models have been proven to provide good assistance to decision makers in making investment decisions. The reason for this is that quantitative information allows better information sharing and higher success rates than qualitative information [
60]. Successful applications of the mathematical modeling approach for investment decisions in real companies (e.g., General Electric, Cities Service Company, and Grantham, May, Van Otterloo and Company LLC (GMO)) are presented in [
51,
61,
62,
63]. The applied models and produced the best combination of investment strategies that satisfy the objectives and constraints set in Cities Service Company [
62]. Various cases were generated by modifying the objectives and constraints, allowing the company to consider some alternative investment decisions. The management accepted the models’ solutions, and the company became more reactive in terms of anticipating external events. As the users became more familiar with the models, they requested more improvements through the addition of new features in the models. Such success in utilizing the results of investment models above can also be applied to the container port network development case. This mathematical modeling can be used to formalize the knowledge of the decision makers, help to assess whether certain knowledge eventually has a great impact on the expected system’s performance, and assess the extent to how much the decision benefits the decision makers. In our case, the proposed models can be used for confirming the importance of port connectivity in the port investment problem [
64].
The selection of the best investment decision enabled an opportunity for more detailed analysis by using simulation models or accounting procedures [
63]. The models were used for (1) assessments in long-term analysis with estimated values and (2) short-term and detailed decision making [
62]. In the example of GMO company, the company gained the following advantages through the investment model implementations: (1) keeping existing businesses, (2) increasing new growth opportunities, (3) improving the company’s operation, and (4) being able to track how close their investment decisions are to their target [
51].
Our proposed methods are more suitable to optimize investment decisions when the government manages the whole container port network. In this situation, it is possible to allocate the investments to improve the whole network’s capacity without dealing with competition between ports. The proposed methods can perform more effectively when applied to port networks with more ports and high connectivity.