1. Introduction
Concrete is the most preferred building material due to its durability, fire resistance, water resistance, economical production, energy efficiency, and on-site manufacturing. The researchers tried to eliminate and/or reduce the negative features of concrete (among which the most important is lower tensile strength) with some developments. One of these developments is the addition of fibers to the concrete mixture.
Fibers may consist of metallic, polymeric, mineral, or natural materials. The most important factors affecting the properties of concrete with fiber are the slenderness ratio, the amount of fiber, the homogeneous distribution of the fiber in the concrete matrix, the type and geometry of the fiber. It was presented in the literature that the effect of steel fiber on the modulus of elasticity, flexural strength, and fracture toughness of concrete is highly significant. The fiber amount, distribution, and orientation increase the shear and the load-deformation capacity of steel fiber reinforced members [
1,
2,
3,
4,
5,
6,
7,
8,
9,
10,
11]. Smaller crack openings were observed with steel fiber reinforcement [
12,
13,
14]. Analytical models were proposed to generate both the ascending and descending parts of the stress–strain curve of steel fiber reinforced concrete [
15,
16,
17]. In studies examining the difference between fiber reinforced concrete mixed by adding different fiber types (amorphous metallic, polypropylene, synthetic, etc.) and normal concrete, the energy absorption, bearing capacity, and deflection capabilities were investigated [
7,
18,
19,
20]. In an optimization study, an optimum mix design was obtained for steel fiber reinforced concrete slabs, maximizing slab durability, and minimizing mixing costs, creating the optimum aspect ratio and volume fraction [
21]. One of the most critical points in steel fiber reinforced concrete (SFRC) theory is measuring residual stresses. Due to the interaction of the fibers with the concrete, a cracked section can bear a significant portion of the tensile stresses, called residual stresses [
22]. The ultimate shear capacity of the fiber reinforced concrete beams also differs from regular reinforced and non-reinforced concrete beams. Hence, ultimate shear capacity of the fiber reinforced concrete beams was also a point of investigation. While developing estimation tools, it was showed that soft-computing tools can also be used. Results of the investigations by using soft-computing tools (hybrid machine learning algorithms that combine neural networks with two distinct optimization techniques) showed that the web width, effective depth, and a clear depth ratio were the most important parameters in modeling the shear capacity of steel fiber-reinforced concrete beams [
23].
In recent years, steel fiber concretes have been widely used in repair and reinforcement works, airports and ports, dam constructions, concrete conduit pipes, tunnels, slope stability studies and explosion-proof structures, due to their positive contribution to bearing capacity and high energy absorption capacity. In the studies, it was stated that the positive effects of steel fibers on the mechanical properties of concrete, when compared with normal concrete, will also provide safety against burst loads [
10,
24,
25,
26,
27,
28]. In some studies, the behavior of concrete elements was investigated by firing a hard bullet at concrete targets with a launcher for the simulation of concrete targets exposed to impact loading [
29,
30]. Protecting critical infrastructures from bomb attacks requires more attention. An effective solution to reduce this effect is to protect them with a foam material coating that can absorb a very high explosion energy [
31]. Studies in the literature showed that the explosive load mass and the safety distance have a great effect on the response of the reinforced concrete panels, the maximum displacement in the middle of the panel is greatly affected by the choice of the explosive load mass and the safety distance, and the bending of the reinforced concrete panel can also be reduced by increasing the panel thickness and reinforcement ratio [
32]. In order to retrofit and strengthen the existing members, some researchers also focused on jacketing applications. High strength steel fiber reinforced concrete (HSFC) and ultra-high strength steel fiber reinforced concrete (UHSFC) jackets were experimentally proven to be much more effective than other reinforcement schemes in improving the performance of existing reinforced concrete structural members. In a study, an existing analytical model for the estimation of shear capacity of RC beam-column connections reinforced with HSFC or UHSFC jacket was extended to provide the design formulation of these innovative HSFC and UHSFC jackets. The design and application of the proposed fiber-reinforced concrete jackets in deficient existing RC beam–column joints provide a sustainable strengthening technique by contributing to a reduction in the cost and labor-intensive construction requirements of common jackets by completely replacing the installation of reinforcement [
33]. Although some researchers focused on using FRC in jacketing and retrofit applications of existing members, the focus of the presented research is aimed at steel fiber reinforced concrete behavior.
The review on the literature showed that while there are numerous studies on SFRC beams, there are only a few either experimental or numerical studies on SFRC panels; however, there are not any studies on panels subjected to surface pressure (out of plane loading). Hence, in this presented study, it was aimed to investigate the importance of the affecting parameters on the pressure–displacement relationship of steel fiber reinforced concrete panels. After the material model was developed in accordance with the RILEM recommendations (which is based on residual flexural tensile strength parameters of beams that are subjected to three-point loading), the experimental study from the literature was used in order to validate the model. In the reference study, SFRC panels (with two different steel fiber ratios) in 600 mm × 600 mm dimensions and having a thickness of 100 mm were subjected to a point load at mid-span, and mid-span deflections were measured. Since a moderate validation was obtained, the parametric study was conducted with regard to the characteristics of reference study and by applying variations in thickness, boundary conditions, and aspect ratios (by keeping one dimension of the panel constant and changing the other dimension).
2. Materials and Methods
In order to estimate the behavior of a structural member, first the material behavior needs to be clearly defined. Within the scope of the presented study, first design codes and guidelines were examined to establish the stress–strain behavior of steel fiber reinforced concrete. Since establishing the stress–strain behavior depends on some material characteristics, the experimental results that already took place in the literature were also considered together with material test recommendations. After determination of main characteristic parameters, the compression and tension behavior models were obtained. Finally, the sensitivity of established analytical model was checked by making comparisons with the experimental studies from the literature.
As one of the most commonly used design guides, ACI-544.4R-18 (Guide to Design with Fiber-Reinforced Concrete) defines flexural performance of steel fiber reinforced concrete.
Figure 1 shows the flexural stress–strain curves for fiber reinforced concrete with two different dosages of steel fibers. The dotted line, which corresponds to the unreinforced concrete, shows a brittle failure right after ultimate bearing capacity is reached. The green line corresponds to FRC with relatively low fiber dosage; there is no such brittle failure, but right after the first crack occurs, the load-carrying capacity is gradually decreased (softening behavior). The blue line represents the behavior of FRC with relatively high fiber dosage; after the cracking load is reached, concrete will sustain the loads, and fibers make it possible to carry increasing loads (hardening branch) until a maximum stress value (ultimate load) is reached in the post-peak region, which is higher than the cracking load of concrete. After that, load-carrying capacity gradually decreases (final softening branch). Because of the contribution of fibers, the material is capable of absorbing a great deal of additional deformation energy (shadowed region under the curve) compared to its unreinforced counterpart [
34]. Concrete is a brittle material with low tensile strength and low tensile strain capacity. It is the numerous micro-cracks in the structure of the concrete that provide this brittleness. These micro-cracks, which are formed in the concrete due to segregation, expansion, and thermal effects, are dispersed in the concrete and are generally collected at the aggregate–cement matrix interface. The main reason for the accumulation of microcracks in this region is the difference in stiffness between the cementitious matrix and the aggregates. Aggregate is the material with the highest modulus of elasticity in concrete. This stiffness difference makes the aggregate and cement-matrix interface a weak zone. Microcracks formed here grow and spread with the effect of stresses. Brittle cementitious materials collapse as a result of this sudden crack growth. With the addition of steel fibers, the propagation of these cracks is stopped. In this way, even if cracks occur and expand in the concrete matrix surrounding the fibers, stress transfer in the composite continues over the fibers. In this way, the toughness of the material that gains ductility increases.
It is a major fact that the flexural behavior of fiber reinforced concrete is related with tensile behavior, which changes with the fiber dosage, the bond between fibers and the concrete. It is observed that numerous experimental studies were conducted to determine the stress–strain curve of FRC in direct tension; however, there is no standard test method that is recognized by ASTM. The idealized tensile stress–strain diagram of RILEM TC 162-TDF (2003) (which is shown in
Figure 2) was used in this presented study. The values that define this constitutive model are based on average or characteristic values that are, in turn, used in the design process. The key points of the compression side of the diagram are obtained directly from the standard compressive cylinder test. For the tension side of the diagram, the key points can be indirectly obtained from a three-point flexural test [
34].
Here,
σ1 and
ε1 are the tensile stress and related deformation at the beginning of the first cracking;
σ2 and
ε2 show the stress and strain at the beginning of the softening branch, and
σ3 and
ε3 show the stress and strain at the end of the softening branch. The values of these key parameters can be calculated with regarding the RILEM [
35] as presented in
Table 1.
The FRC design can be performed by using the moment–crack width relationship that can be obtained from BS EN 14651:2005 test on notched beams. By using Model Code 2010 (fib 2013) design guidelines summarized herein [
34], the nominal characteristics can be determined. In order to determine the nominal characteristics, three-point flexure test on a notched beam according to EN 14, 651 can be used. The diagram of the applied force (F) versus the deformation is shown in
Figure 3. According to the EN14651, the deformations are expressed in terms of Crack Mouth Opening Displacement (CMOD). The Model Code 2010 defines the residual flexural tensile strength parameters, f
Rj, in accordance with the defined F-CMOD relationship [
36].
The following two simplified stress–crack opening constitutive laws may be deduced from the following bending test results: a plastic rigid behavior, or a linear post cracking behavior (hardening or softening) as schematically shown in
Figure 4, where
fFts represents the serviceability residual strength, defined as the post-cracking strength for serviceability crack openings, and
fFtu represents the ultimate residual strength [
36].
The rigid-plastic model identifies a unique reference value,
fFtu, based on the ultimate behavior. Such a value is determined as:
The linear model identifies two reference values,
fFts and
fFtu. They have to be defined through residual values of flexural strength by using the following equations:
For the SLS (serviceability limit state) the same constitutive relationship adopted for plain concrete in uniaxial tension is used up to the peak strength
fct (
Figure 5). In the post-cracking stage, a bilinear relation applies. For softening material, the residual strength (second branch) is defined by two points corresponding to (
εSLS, fFtsd) and (
εULS, fFtud) where:
The second branch suggested in the pre-peak constitutive relationship corresponds to that for plain concrete until an intersection between the residual post-cracking behavior and the unstable crack propagation branch for plain concrete is available [
36].
According to the fib-supported experimental and parametric study that was conducted [
37], the characteristics of the material model can be calculated using the equations given in
Table 2 in order to be substituted in the equations given in the design guides and test method.
In order to conduct a finite element analysis, a well-developed material model is required. There are numerous presented material models that already took place in the literature. In order provide consistency the material model that was defined in RILEM was used [
35]. The SFRC material model (
Figure 6) of RILEM is based on residual flexural tensile strength parameters of beams that are subjected to three-point loading; however, estimations of residual flexural tensile strength parameters with regarding the material characteristics are not defined in RILEM. Hence, in order to estimate the residual flexural tensile strength parameters, a recommended methodology in the literature was followed [
37]. There are only a few either experimental or numerical studies on SFRC panels; however, there are not any studies on panels subjected to surface pressure (out of plane loading). Hence, after the material model was developed, the experimental study from the literature was used in order to validate the model. In the reference study SFRC panels (with two different steel fiber ratios,
Table 3) in 600 × 600 mm dimensions and having a thickness of 100 mm were subjected to a point load at mid-span and deflections were measured. Since a moderate validation was obtained, the parametric study was conducted with regarding the characteristics of reference study (
Table 4) and by applying variations in thickness, boundary conditions, and aspect ratios (by keeping one dimension of the panel constant and changing the other dimension). The established material model (
Table 5) was verified with the results of two different experimental study [
17,
38]. Concrete parameters used in finite element analysis was shown in
Table 5. The comparisons of established finite element model and experimental results are presented in
Figure 7 and
Figure 8, respectively, for each reference study from the literature. The acronym C1 in
Figure 7 denotes to a W/C ratio of 0.45 and F1 denotes to a fiber ratio of 0.5%. The acronyms L1, L2, and L3 in
Figure 7 denotes to 40-, 50-, and 60-mm-long fibers, respectively. The acronyms SP45 and SP60 in
Figure 8 denote to concrete mixtures with 45 and 60 kg/m
3 fibers, respectively. The acronym exp (
Figure 7) and experimental (
Figure 8) denotes to experimental result of the reference studies and FEM denotes to finite element analysis that was conducted to validate the material model that was used within this presented study.
Material data from the experimental study [
17], in which fiber contents were 45 kg/m
3 and 60 kg/m
3, was used as a reference in this study. Hooked-end steel fibers had a length of 33 mm (l
f), a diameter of 0.55 mm (d
f), an aspect ratio of 60 mm (l
f/d
f), and a yield strength of around 1300 MPa.
Within the scope of the presented study, a series of analyses were carried out in order to determine the important parameters that affect the behavior of steel fiber reinforced concrete panels under out of plane surface pressure. In the analyses, panel thickness, panel aspect ratios, steel fiber amount, and support conditions of the panels were varied. finite element analyses were conducted through the ABAQUS.