4.1.1. Hypotheses
HT1—Downcycling as a barrier: It is important that primary raw materials can be replaced 100% by secondary raw materials. The basis of any recycling is a pure material without impurities. For example, plaster mortar residues or gypsum-containing fines, a problem especially when fine-grained concrete recycling fractions are produced, were mentioned. If certain limits are not met, the construction waste must be landfilled. If necessary, it may even have to be deposited in a higher landfill class, which leads to increased costs. Furthermore, it was shown that maintaining the materials’ quality is not always the best solution. The example of recycled concrete shows that about 95% of concrete can be recycled. Starting with secondary raw material in cement production, over recycled concrete, up to the use in the construction of road substructures. However, the production of concrete from secondary raw materials is more cost-intensive. The high costs arise from crushing, screening, and analysing. Here, the primary raw material price must be taken into account. A lot is also demanded from the environment during this preparation process. It is, therefore, essential to consider the entire new life cycle. Another example is Styropor, which can be crushed and almost 100% reused as dam material in hollow bricks. However, currently, there is no solution for separating this material by type at the End-of-Life, so disposal is bypassed and postponed to the future. It would be better to process it into new insulation material.
Another problem mentioned is the warranty. It is not as severe for windows as for load-bearing elements since they do not take over static tasks. Therefore, there is no danger of collapse. However, there is an urgent need not only to recycle but to reuse materials of a consistent quality (which seems feasible in the case of windows).
Thus, it can be seen that there are different opinions on this matter. Some see downcycling as quite problematic to advance CE and urban mining, while others work entirely according to the principle of keeping materials in the cycle. Still, the type of use and quality tend to play a subordinate role here. In summary, this underlines that downcycling is an obstacle to the maximum exploitation of urban mining but that reuse, even at a downgraded level, holds enormous added value.
HT2—Material Extraction role: The basic principle is a proper inventory and exploring harmful and disruptive materials. However, there is still great potential to be seen in simple and accurate as-built surveys. In addition, early reconstruction measures are fundamental to make it possible to carefully remove the sorted material, e.g., non-ferrous metals, etc. This would not only bring ecological and environmental benefits but would also reduce the risk of environmental damage. This brings ecological and economic advantages and potentials of socio-economic word creation in the form of social urban mining Early planning with the existing materials allows for the best possible connection of the new building to the material flows obtained from the deconstruction can be planned. In the case of the waste materials generated, there should be no hesitation in carrying out analyses because the cost and effort of such studies can hardly be weighed against the potential for savings, firstly from a cost point of view and secondly from the point of view of reducing emissions. Another critical factor is considering the project’s deconstruction during the planning phase to promote reuse. Cost factors are transport, processing and storage costs.
Furthermore, the development and implementation of dismantling and reuse concepts are decisive for the extent of reuse. Thus, it is reaffirmed that the hypothesis put forward is that based on a well-thought-out and pre-planned recovery-oriented dismantling, the material yield can be maximised, and the reuse can be advanced to the highest mas. Driving factors, costs, and warranty need regulation changes to establish security for all involved. Therefore, business and government must work together and, with research’s help, try to pick up and implement innovative concepts.
HT3—Stock as secondary resources: There is more than enough supply of used materials. However, the decisive factor for using these materials is always the price in the end. In the past, more emphasis was placed on reusing and recycling materials. To achieve this again, the producers’ longer product lifetimes or product liability from production to disposal, repurchase options for buildings, and take-back obligations for components are inevitable. Technical building equipment poses a particular challenge for reuse. In particular, reuse is of the utmost importance to save resources. Solutions for this include long-term leasing or hot contracts.
Materials such as gypsum, whose natural reserves are limited and now almost exhausted and whose extraction by coal-fired power plants has stopped due to the closure of the plants, also play a decisive role. Gypsum boards can often be circularised if a method is developed to remove the board without harm. Closing material loops 100% will never be feasible. However, the goal should be to keep the lost material as low as possible. This is also shown by further literature research and paring data provided by research projects PILAS [
52] and BAWP [
53]. A comparison of the arising waste volume and comparable material demand in Austria shows material consumption is about ten times bigger than the potential substitution by generated waste (if we assume 100% reuse and recycling), as shown in
Table 4. Therefore, the main solution is a paradigm shift and change in social behaviour. Still, material recycling is an essential first step to creating a future self-sufficient material cycle.
HT4—Material quality: the quality of a building has many dimensions. Since waste prevention is at the beginning of the waste hierarchy, it always makes sense first to consider the possibility of repurposing the existing building. A prefabricated building that appears primitive at first glance, but its modular layout makes it ideal for office space or shared apartment situations. Only then should the component level be considered. Here, he evaluates the reuse possibilities according to three aspects: the design evaluation, the multitude of new products that can be generated from the existing elements, and how costly the preparation of the individual materials is. The quality of the components, e.g., doors, windows, etc., is decisive for their reuse. For recycling and substituting primary raw materials, it can be stated that the type of compounds and the separability or grade purity play an overriding role. Contamination with asbestos, insulating materials, lead, and other pollutants are problematic.
Founder’s time houses are the most uncomplicated buildings to dismantle and offer the most straightforward possibilities for reuse due to their pure materials. Building materials such as wood, bricks, steel, and non-ferrous metals are easy to remove and do not have to be separated in a time-consuming process.
Buildings, however, should not be viewed directly in terms of their parts. Instead, the building should be considered a whole model in terms of waste avoidance. Only after the potential for reuse has been exhausted should the consideration extend to the component level. Re-think as a basis for finding new approaches to solutions. Thus, the hypothesis could be confirmed. Furthermore, the qualities of the overall building should also be considered on a higher level.
HT5—Closing the loop: Lack of transparency and insufficient know-how are no longer excuses. Mature know-how about current technological possibilities for processing, reuse, and utilisation, especially in the legislation ranks. This leads to gaps and unfulfillable requirements in the legislation, which no one can realistically implement due to the lack of practical relevance of the bodies acting there. Therefore, much more is needed in terms of public relations and cooperation between different stakeholders, such as business and government institutions.
The hypothesis can, therefore, only be partially proven. However, more clarification is needed for expert knowledge and details, and experts with practical relevance and higher-level goals (such as environmental goals) must be harmonised for the legal framework.
4.1.2. Promoting Circular Economy via Reuse
Asbestos is directly deposited, which is also required by law. Synthetic mineral fibre insulation is suspected of being carcinogenic. Are exclusively landfilled. Mineral wool is a rather tricky material for reuse, but reuse is possible if not exposed to moisture.
Production of chipboard as a recycling option for wood, although painted wood must be thermally removed in special incineration plants.
Construction waste break on fine-grained construction waste for recycling and use in place of accumulation possible. Concrete is the most accessible recycling building material. Mineral construction waste is no problem to recycle. Reuse, however, is difficult due to the cost sensitivity of transport distance. Gypsum, asbestos, and heraclite as contamination of other mineral demolition waste are problematic. Ceramics are problematic as contamination in construction waste. Especially with fine-grained processing. Removal of tiles dependent on adhesive.
Iron back into steel production, reuse often not practised for warranty reasons, steel however optimal for analysis for reuse Scrap market very global, costs are subject to high variations.
Technical building equipment is a challenge/but also opportunity for reuse. Plastic is a rather tricky material to reuse.