Soft and Hard Total Quality Management Practices Promote Industry 4.0 Readiness: A SEM-Neural Network Approach
Abstract
:1. Introduction
2. Literature Review
2.1. Industry 4.0 Readiness
2.2. Industry 4.0 Readiness in Malaysia
2.3. TQM and I4.0 Readiness
2.4. Multidimesnional View of TQM
3. Theoretical Framework and Hypothesis Development
3.1. Sociotechnical Systems (STS) Theory
3.2. Hypotehses Development
3.2.1. Relationship between Soft and Hard TQM Practices
3.2.2. Mediating Role of Hard TQM Practices
3.2.3. Relationship between TQM Practices and I4.0 Readiness
4. Material and Methods
4.1. Sampling and Data Collection
4.2. Measures
5. Data Analysis
5.1. Descriptive Statistics and Common Method Bias
5.2. Assessment of Measurement Model
5.2.1. Reliability and Convergent Validity
5.2.2. Discriminant Validity
5.3. Assessment of Structural Model
5.4. Mediation Analysis
5.5. Artificial Neural Network (ANN) Analysis
6. Discussion, Implications, and Conclusions
6.1. Discussion of Findings
6.1.1. Research Objectives-I
6.1.2. Research Objective-II
7. Conclusions
7.1. Theoretical Contributions
7.2. Practical Implications and Conclusion
7.3. Limitations and Future Research Directions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
Top Management Commitment (TMC) | |
Top management pay attention and actively discuss the quality technologies when adopting it. | Lin et al. [75] |
Top management provide highly support, such as HR and financial resources, to quality technologies. | |
Top management is willing to undertake the risk of implementing quality technologies. | |
Top management encourage employees to apply digital quality in daily work. | |
Customer Focus (CF) | |
Our organization has been customer focused for a long time. | Jong et al. [76] |
Our organization provides mechanism for customer feedback. | |
Our organization takes customer complaints as continuous improvement process. | |
Our organization reviews customer complaints and take into consideration for product innovation. | |
Our organization conducts a customer satisfaction survey every year. | |
Our organization conducts market study regularly to collect suggestions for improving our product. | |
Employee training and learning (EDT) | |
Resources are available for digital quality related training in the company | Addis [77] |
Training is given in the digital “Total quality and continuous improvement” concepts throughout the company. | |
Training is given in the basic statistical techniques throughout the company. | |
Process management (PM) | |
Our organization has standardized operational processes which are clear and well understood by employees and customers. | Abbas [78] |
Most of the processes in our organization are automated, fool-proof, and minimizes human error chances. | |
Our organization has the latest technology and equipment to serve our customers more effectively and efficiently. | |
Our system allows us to inspect and track key processes that are critical to the organization. | |
Our organization regularly evaluates and improves their business process to ensure quality. | |
Quality information and analysis (QIA) | |
We collect and analyze organizational performance and cost data to identify and develop improvement. | Sila [79] |
We examine customer-related/market data to develop priorities for improvement | |
Our hardware and software systems are reliable and user friendly. | |
We keep our information technology current with changing business needs and directions. | |
We formally benchmark the best practices and performance of other industries. | |
Quality data such as error and defect rate are available to managers and employees. | |
We formally benchmark direct competitors product/services and processes. | |
We use internet to provide high-quality data and information to employees, supplier, and customers. | |
Advance Manufacturing Technology (AMT) | |
Our organization uses Computer Aided Design (CAD) | Iqbal et al. [80] |
Our organization uses Computer Aided Manufacturing (CAM) | |
Our organization uses Flexible Manufacturing System (FMS) | |
Our organization uses Robotics in production system. | |
Our organization uses rapid prototyping for product development and design validation. | |
Managerial I4.0 Readiness | |
Our management is convinced that we should consider I4.0 production process. | Khin and Kee [8] |
Our management has a plan to digitise the production process. | |
Our management is mentally prepared to adopt I4.0. | |
We have the right leadership in place to implement digitised production. | |
Digital transformation is our corporate priority. | |
Our management is convinced that we should consider I4.0 production process. | |
Operational I4.0 Readiness | |
Our company is financially prepared to digitalise production. | Khin and Kee [8] |
Our staffs are cooperative in upgrading production processes. | |
We are mentally prepared for changes in our production. | |
We have staff to manage the I4.0 process. | |
Our production machinery can be digitalised to I4.0. | |
We have the infrastructure to support the I4.0 production process. | |
Technological I4.0 Readiness | |
Our IT system could be upgraded for I4.0 production process. | Khin and Kee [8] |
Our key machinery could be networked for I4.0 process. | |
Our staffs are capable of learning new digital skills. | |
Our staffs have sound knowledge about technical requirements for I4.0. |
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Academic/ Industry | Year | Model Name | References |
---|---|---|---|
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2021 | I4.0 readiness of technology companies | Soomro, et al. [26] | |
2018 | I4.0 business model innovations tools | Müller and Voigt [27] | |
2018 | I4.0 adoption model for manufacturing firms | Mittal, Khan, Romero and Wuest [10] | |
2017 | I4.0 readiness model for tool management | Schaupp, et al. [28] | |
2016 | Design business modeling for I4.0 | Gerlitz [29] | |
2017 | Reference architecture model for I4.0 (RAMI4.0) | Kannan, et al. [30] | |
2006 | I4.0 readiness model for manufacturing | Banthita and Salinee [31] | |
Industry | 2018 | Benchmarking readiness I4.0 | [7] |
2016 | I4.0 introduction strategy | ||
2014 | I4.0 barometer | ||
2014 | Roland Berger I4.0 readiness index |
Variable | Item | Frequency | Percentage (%) |
---|---|---|---|
Gender | Male Female | 127 82 | 60.77 39.23 |
Firm size (employee) | Small (5–74) Medium (5–≤200) | 98 111 | 46.89 53.11 |
Age of firm (Years) | Less than 5 years More than 5 but less than 10 More than 10 years | 33 89 87 | 15.79 42.59 41.62 |
Industry type | Electrical and Electronics Chemical Textile Food Rubber and Plastic Machinery and Hardware Other | 43 27 31 59 19 13 17 | 20.57 12.92 14.83 28.23 09.09 06.22 08.14 |
Constructs | N | Mean | Kurtosis | Skewness |
---|---|---|---|---|
Top management commitment (TMC) | 209 | 4.031 | −1.285 | −0.022 |
Customer focus (CF) | 209 | 4.600 | −1.083 | −0.343 |
Employee training and learning (EDT) | 209 | 3.949 | −1.281 | 0.036 |
Process management (PM) | 209 | 4.153 | −1.345 | −0.123 |
Quality information and analysis (QIA) | 209 | 3.646 | −1.169 | 0.211 |
Advance manufacturing technology (AMT) | 209 | 4.184 | −1.223 | −0.087 |
Managerial I4.0 readiness | 209 | 4.086 | −1.297 | 0.023 |
Operational I4.0 readiness | 209 | 4.435 | −1.217 | −0.188 |
Technological I4.0 readiness | 209 | 4.034 | −1.057 | −0.021 |
Constructs | Items | Loadings (0.50–0.85) * | VIF (<5) ** | Reliability | AVE (≥0.50) ** | |
---|---|---|---|---|---|---|
Cronbach’s Alpha (≥0.70) ** | rho_A (≥0.70) ** | |||||
Top management commitment (TMC) | TMC1 TMC2 TMC3 TMC4 | 0.884 0.874 0.879 0.873 | 2.631 2.476 2.598 2.562 | 0.901 | 0.902 | 0.770 |
Customer focus (CF) | CF1 CF2 CF3 CF4 CF5 CF6 | 0.760 0.784 0.758 0.766 0.762 0.786 | 1.693 1.890 1.778 1.784 1.788 1.933 | 0.862 | 0.863 | 0.592 |
Training and learning (EDT) | EDT1 EDT2 EDT3 | 0.910 0.879 0.852 | 2.134 2.302 2.058 | 0.858 | 0.900 | 0.776 |
Process management (PM) | PM1 PM2 PM3 PM4 PM5 | 0.856 0.848 0.853 0.875 0.867 | 2.536 2.507 2.420 2.728 2.602 | 0.912 | 0.915 | 0739 |
Quality information and analysis (QIA) | QIA1 QIA2 QIA3 QIA4 QIA5 QIA6 QIA7 QIA8 | 0.692 0.699 0.758 0.732 0.723 0.742 0.767 0.846 | 1.610 1.605 1.862 1.721 1.717 1.756 1.923 2.499 | 0.885 | 0.889 | 0.557 |
Advance manufacturing technology (AMT) | AMT1 AMT2 AMT3 AMT4 AMT5 | 0.766 0.781 0.810 0.830 0.823 | 1.841 1.806 1.933 2.085 2.310 | 0.862 | 0.869 | 0.644 |
Managerial I4.0 readiness (MR) | MR1 MR2 MR3 MR4 MR5 MR6 | 0.845 0.862 0.847 0.868 0.848 0.860 | 2.567 2.706 2.674 2.874 2.685 2.673 | 0.927 | 0.930 | 0.731 |
Operational I4.0 readiness (OR) | OR1 OR2 OR3 OR4 OR5 OR6 | 0.900 0.898 0.912 0.915 0.891 0.909 | 3.809 3.724 4.400 4.510 3.452 4.093 | 0.955 | 0.956 | 0.818 |
Technological I4.0 readiness (TR) | TR1 TR2 TR3 TR4 | 0.803 0.831 0.829 0.682 | 1.684 1.825 1.715 1.352 | 0.796 | 0.811 | 0.622 |
Latent Construct | (1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) |
---|---|---|---|---|---|---|---|---|---|
TMC (1) | |||||||||
CF (2) | 0.495 | ||||||||
EDT(3) | 0.449 | 0.494 | |||||||
PM(4) | 0.492 | 0.649 | 0.346 | ||||||
QIA(5) | 0.782 | 0.498 | 0.428 | 0.511 | |||||
AMT (6) | 0.581 | 0.355 | 0.153 | 0.275 | 0.556 | ||||
MR (7) | 0.409 | 0.658 | 0.515 | 0.424 | 0.512 | 0.358 | |||
OR (8) | 0.764 | 0.501 | 0.273 | 0.507 | 0.703 | 0.676 | 0.439 | ||
TR (9) | 0.596 | 0.461 | 0.515 | 0.408 | 0.493 | 0.513 | 0.366 | 0.581 |
Relation | β | t-Value | f2 | CI [2.05%–97.5%] | Decision | |
---|---|---|---|---|---|---|
H1a | TMC→PM | 0.243 | 3.464 | 0.072 | [0.084–0.368] | Accepted |
H1b | TMC→QIA | 0.610 | 10.779 | 0.581 | [0.483–0.705] | Accepted |
H1c | TMC→AMT | 0.511 | 7.291 | 0.279 | [0.363–0.631] | Accepted |
H2a | CF→PM | 0.467 | 6.797 | 0.258 | [0.334–0.595] | Accepted |
H2b | CF→QIA | 0.132 | 2.029 | 0.026 | [0.002–0.258] | Accepted |
H2c | CF→AMT | 0.149 | 2.271 | 0.023 | [0.024–0.279] | Accepted |
H3a | EDT→PM | 0.010 | 0.167 | 0.001 | [−0.100–0.138] | Rejected |
H3b | EDT→QIA | 0.082 | 1.439 | 0.011 | [−0.016–0.197] | Rejected |
H3c | EDT→AMT | −0.142 | 2.251 | 0.022 | [−0.268–0.019] | Rejected |
H5a | PM→MR | 0.223 | 3.155 | 0.054 | [0.080–0.364] | Accepted |
H5b | PM→OR | 0.215 | 4.508 | 0.085 | [0.107–0.300] | Accepted |
H5c | PM→TR | 0.189 | 2.530 | 0.039 | [0.049–0.334] | Accepted |
H6a | QIA→MR | 0.305 | 4.060 | 0.081 | [0.164–0.450] | Accepted |
H6b | QIA→OR | 0.359 | 5.444 | 0.192 | [0.232–0.492] | Accepted |
H6c | QIA→TR | 0.191 | 2.488 | 0.032 | [0.040–0343] | Accepted |
H7a | AMT→MR | 0.121 | 1.610 | 0.015 | [−0.026–0.266] | Rejected |
H7b | AMT→OR | 0.384 | 5.823 | 0.262 | [0.251–0.515] | Accepted |
H7c | AMT→TR | 0.293 | 4.456 | 0.090 | [0.166–0.413] | Accepted |
Relation | β | t-Value | p-Value | Decision | |
---|---|---|---|---|---|
H4a | TMC→PM→MR | 0.054 | 2.421 | 0.016 | Supported |
TMC→PM→OR | 0.052 | 2.407 | 0.016 | Supported | |
TMC→PM→TR | 0.046 | 1.888 | 0.060 | Not Supported | |
CF→PM→MR | 0.104 | 2.603 | 0.010 | Supported | |
CF→PM→OR | 0.101 | 3.789 | 0.000 | Supported | |
CF→PM→TR | 0.088 | 2.358 | 0.019 | Supported | |
EDT→PM→MR | 0.002 | 0.159 | 0.874 | Not Supported | |
EDT→PM→OR | 0.002 | 0.164 | 0.870 | Not Supported | |
EDT→PM→TR | 0.002 | 0.147 | 0.883 | Not Supported | |
H4b | TMC→QIA→MR | 0.186 | 3.967 | 0.000 | Supported |
TMC→QIA→OR | 0.219 | 4.298 | 0.000 | Supported | |
TMC→QIA→TR | 0.117 | 2.294 | 0.022 | Supported | |
CF→QIA→MR | 0.040 | 1.723 | 0.086 | Not Supported | |
CF→QIA→OR | 0.047 | 1.872 | 0.062 | Not Supported | |
CF→QIA→TR | 0.025 | 1.541 | 0.124 | Not Supported | |
EDT→QIA→MR | 0.025 | 1.177 | 0.240 | Not Supported | |
EDT→QIA→OR | 0.030 | 1.393 | 0.164 | Not Supported | |
EDT→QIA→TR | 0.016 | 1.101 | 0.272 | Not Supported | |
H4c | TMC→AMT→MR | 0.062 | 1.652 | 0.099 | Not Supported |
TMC→AMT→OR | 0.197 | 3.909 | 0.000 | Supported | |
TMC→AMT→TR | 0.150 | 3.565 | 0.000 | Supported | |
CF→AMT→MR | 0.018 | 1.060 | 0.290 | Not Supported | |
CF→AMT→OR | 0.057 | 2.143 | 0.033 | Supported | |
CF→AMT→TR | 0.044 | 2.045 | 0.041 | Supported | |
EDT→AMT→MR | −0.017 | 1.415 | 0.158 | Not Supported | |
EDT→AMT→OR | −0.055 | 2.193 | 0.029 | Supported | |
EDT→AMT→TR | −0.042 | 2.241 | 0.025 | Supported |
NN | Training | Testing | TMC | CF | EDT | QIA | PM | AMT |
---|---|---|---|---|---|---|---|---|
RMSE | RMSE | |||||||
1st | 0.535 | 0.647 | 0.056 | 0.342 | 0.215 | 0.236 | 0.074 | 0.078 |
2nd | 0.541 | 0.538 | 0.056 | 0.342 | 0.215 | 0.236 | 0.074 | 0.078 |
3rd | 0.567 | 0.512 | 0.052 | 0.387 | 0.280 | 0.149 | 0.122 | 0.010 |
4th | 0.567 | 0.579 | 0.132 | 0.353 | 0.275 | 0.059 | 0.091 | 0.089 |
5th | 0.561 | 0.519 | 0.139 | 0.360 | 0.131 | 0.247 | 0.035 | 0.088 |
6th | 0.564 | 0.495 | 0.011 | 0.320 | 0.189 | 0.363 | 0.108 | 0.009 |
7th | 0.544 | 0.561 | 0.034 | 0.328 | 0.237 | 0.222 | 0.042 | 0.137 |
8th | 0.558 | 0.634 | 0.021 | 0.300 | 0.320 | 0.218 | 0.041 | 0.100 |
9th | 0.563 | 0.514 | 0.063 | 0.425 | 0.198 | 0.134 | 0.076 | 0.104 |
10th | 0.530 | 0.543 | 0.062 | 0.437 | 0.195 | 0.198 | 0.059 | 0.049 |
Mean | 0.553 | 0.554 | 0.183 | 0.982 | 0.619 | 0.571 | 0.216 | 0.192 |
S.D | 0.014 | 0.052 | ||||||
IMP. | 19% | 100% | 63% | 58% | 22% | 20% |
NN | Training | Testing | TMC | CF | EDT | QIA | PM | AMT | |
---|---|---|---|---|---|---|---|---|---|
RMSE | RMSE | ||||||||
1st | 0.512 | 0.442 | 0.249 | 0.018 | 0.059 | 0.176 | 0.180 | 0.319 | |
2nd | 0.497 | 0.471 | 0.207 | 0.040 | 0.008 | 0.256 | 0.220 | 0.269 | |
3rd | 0.491 | 0.495 | 0.187 | 0.045 | 0.061 | 0.311 | 0.186 | 0.211 | |
4th | 0.481 | 0.500 | 0.216 | 0.052 | 0.034 | 0.202 | 0.208 | 0.287 | |
5th | 0.505 | 0.403 | 0.190 | 0.046 | 0.049 | 0.260 | 0.179 | 0.277 | |
6th | 0.438 | 0.563 | 0.190 | 0.022 | 0.083 | 0.248 | 0.154 | 0.303 | |
7th | 0.456 | 0.523 | 0.246 | 0.019 | 0.058 | 0.229 | 0.211 | 0.238 | |
8th | 0.500 | 0.448 | 0.218 | 0.015 | 0.035 | 0.264 | 0.195 | 0.272 | |
9th | 0.478 | 0.510 | 0.256 | 0.010 | 0.048 | 0.249 | 0.164 | 0.274 | |
10th | 0.510 | 0.448 | 0.340 | 0.004 | 0.040 | 0.276 | 0.158 | 0.181 | |
Mean | 0.487 | 0.480 | 0.795 | 0.095 | 0.164 | 0.859 | 0.650 | 0.918 | |
S.D | 0.024 | 0.047 | |||||||
IMP | 87% | 10% | 18% | 94% | 71% | 100% |
NN | Training | Testing | TMC | CF | EDT | QIA | PM | AMT |
---|---|---|---|---|---|---|---|---|
RMSE | RMSE | |||||||
1st | 0.632 | 0.668 | 0.035 | 0.186 | 0.390 | 0.063 | 0.272 | 0.054 |
2nd | 0.613 | 0.572 | 0.464 | 0.073 | 0.148 | 0.098 | 0.137 | 0.080 |
3rd | 0.620 | 0.484 | 0.212 | 0.057 | 0.279 | 0.074 | 0.123 | 0.254 |
4th | 0.638 | 0.679 | 0.215 | 0.057 | 0.203 | 0.231 | 0.200 | 0.095 |
5th | 0.615 | 0.566 | 0.345 | 0.077 | 0.210 | 0.060 | 0.070 | 0.239 |
6th | 0.614 | 0.561 | 0.162 | 0.181 | 0.123 | 0.248 | 0.077 | 0.209 |
7th | 0.606 | 0.566 | 0.284 | 0.085 | 0.099 | 0.171 | 0.138 | 0.224 |
8th | 0.599 | 0.654 | 0.187 | 0.158 | 0.254 | 0.121 | 0.101 | 0.179 |
9th | 0.595 | 0.591 | 0.134 | 0.036 | 0.133 | 0.223 | 0.253 | 0.220 |
10th | 0.584 | 0.596 | 0.147 | 0.065 | 0.245 | 0.227 | 0.103 | 0.212 |
Mean | 0.612 | 0.594 | 0.730 | 0.337 | 0.718 | 0.570 | 0.511 | 0.639 |
S.D | 0.016 | 0.059 | ||||||
IMP. | 100% | 46% | 98% | 78% | 70% | 88% |
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Ali, K.; Johl, S.K.; Muneer, A.; Alwadain, A.; Ali, R.F. Soft and Hard Total Quality Management Practices Promote Industry 4.0 Readiness: A SEM-Neural Network Approach. Sustainability 2022, 14, 11917. https://doi.org/10.3390/su141911917
Ali K, Johl SK, Muneer A, Alwadain A, Ali RF. Soft and Hard Total Quality Management Practices Promote Industry 4.0 Readiness: A SEM-Neural Network Approach. Sustainability. 2022; 14(19):11917. https://doi.org/10.3390/su141911917
Chicago/Turabian StyleAli, Kashif, Satirenjit Kaur Johl, Amgad Muneer, Ayed Alwadain, and Rao Faizan Ali. 2022. "Soft and Hard Total Quality Management Practices Promote Industry 4.0 Readiness: A SEM-Neural Network Approach" Sustainability 14, no. 19: 11917. https://doi.org/10.3390/su141911917
APA StyleAli, K., Johl, S. K., Muneer, A., Alwadain, A., & Ali, R. F. (2022). Soft and Hard Total Quality Management Practices Promote Industry 4.0 Readiness: A SEM-Neural Network Approach. Sustainability, 14(19), 11917. https://doi.org/10.3390/su141911917