Analysis of the Sustainable Cooperation between a Multi-Piped Impeller and a Concentric Casing Using Experimental Planning
Abstract
:1. Introduction
2. Research Object and Test Rig
3. Numerical Modeling
- Pressure–velocity model according to the SIMPLE scheme;
- Isothermal calculations;
- Discretization of all equations using the second-order upwind scheme;
- The criterion of convergence of continuity equations was set at 1∙10−5 (for RMS values);
- K-ω SST turbulence model (the boundary conditions of the model for clear water);
- The model made one rotation of the impeller, which was divided into 120 time steps, in turn giving 3° of rotation per time step—its value amounted to t1s = 1.74·10−4 s, with one rotation of the impeller lasting t1obr = 2.09·10−2 s;
- A maximum number of 1000 iterations was assumed for one time step;
- Fluid: pure water with a density of ρ = 998.2 kg/m3, dynamic viscosity of μ = 1003 ·10−3 Pa·s, and at a temperature of t = 20 °C;
- The initial parameters of the numerical model were determined based on the stationary flow solution.
- Pump lifting height:
- Power on the pump’s shaft:
- where Mwir is the total torque on the moving outer and inner walls of the multi-piped impeller;
- Computational (CFD) hydraulic efficiency:
- Total unit efficiency:
- where ηv is the volumetric efficiency of the pump (ηv = 0.92), ηm is the mechanical efficiency of the unit (ηm = 0.96), and ζt is the friction loss coefficient of the rotating discs assumed based on the diagram ζt = f(Re) [7] (ζt = 0.0047).
- In the pump’s efficiency range of 2.2 m3/h < Qn < 5.2 m3/h, the maximum discrepancy between the numerical and experimental results does not exceed 1.4%;
- In the case of lifting height, the difference between the numerical and experimental values at the operating point is equal to δHu_BEP = 0.36%;
- For the total efficiency, the difference between the results at the operating point is equal to δηc._BEP = 0.64%—assuming a volumetric and mechanical efficiency at the level of ηv = 0.92 and ηm = 0.96;
- The accuracy of matching the results of the numerical simulations of the curve of the power on the pump’s shaft to the real results, for the efficiency of Q = Qn, is at the level of δPw_BEP = 0.71%.
4. Testing the Cooperation between the Multi-Piped Impeller and the Concentric Casing
- A constant flow geometry of the multi-piped impeller;
- A constant value of the opening angle of the outlet diffuser (δmax = 8°);
- The liquid discharge element is symmetrical in relation to the axis of the impeller’s flow channels (pipes);
- A rectangular shape of the cross-section of the stator [8].
4.1. Results of Numerical Calculations
4.2. Analysis of the Results of the Experiment Plan
4.3. Verification of the Test Results
- The maximum discrepancy (in the case of lifting height) between the experimental results of the pump with the modernized kk7 concentric casing and the numerically modeled pump with the same casing geometry amounts to ∆H ≈ 4.5 m for Q = 6.2 m3/h. In the optimal point Qn_opt = 4.8 m3/h, this deviation amounted to ∆H ≈ 0.9 m (approximately 3.2% more than for the pump from the experimental stand);
- When comparing the mathematical model of the pump with the kk7 stator and the results of the numerical CFD analysis for the same geometry of the stator, ∆H = 0.76 m (2.91% when compared to the experimental tests) for Q = 6.2 m3/h. In the optimal point Qn_opt = 4.8 m3/h, this deviation is ∆H = 0.132 m (approximately 0.46% more than for the discrete pump with the kk7 stator). Within the range of 2.2 m3/h < Qn < 5.2 m3/h, the maximum error between the results obtained from the mathematical model of the pump and the results of the pump with the kk7 concentric casing (numerically simulated) does not exceed 0.82%;
- For Qn_opt = 4.8 m3/h, the difference in the lifting height between the base pump and the unit with the optimized flow geometry of the kk7 stator is ∆H ≈ 3.3 m;
- The obtained results prove that the mathematical model fits well with the results of the numerical simulations of the pump with the stator kk7, as well as the results of real tests of the modernized model pump.
- In the case of diameter d4:
- In the case of width b3:
4.4. Analysis of the Graphical Numerical Results
5. Conclusions
- It was confirmed that numerical modeling can be treated as a reliable research tool for assessing the impact of the geometric parameters of a casing on the energy characteristics of a pump with a multi-piped impeller. Validation of the discrete model showed that the maximum error between the results of the numerical simulations and the results of the experimental measurements did not exceed 3% (in BEP the discrepancy in the results was below 1%);
- The highest value of the lifting height of the pump with the concentric casing, with an optimal efficiency of Qn = 4.8 m3/h, was obtained for the kk7 casing. At the nominal point, Hu_exp_opt = 27.65 m in relation to Hu_exp_base = 24.43 m for the basic concentric casing;
- The highest increase in efficiency Δηc was also obtained for the kk7 casing; Δηc = 37.63%—this translates into over 17 percentage points of efficiency increase;
- The ranges of the geometric features of the concentric casing in relation to the outlet diameter of the multi-piped impeller d2, for which the best operating parameters are achieved, were determined;
- Taking into account the production advantages, a rational element for draining the liquid of a single-stage centrifugal pump with a multi-piped impeller (which operates in the range of low and extremely low values of the kinematic-specific speed factor) seems to be a concentric casing with the relative dimensions d4 = 1.1d2 and b3 = 0.115d2.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Nomenclature
b2 | impeller width | mm |
b3 | concentric casing width | mm |
d2 | impeller outlet diameter | mm |
d3 | concentric casing inlet diameter | mm |
d4 | concentric casing external diameter | mm |
g | gravity acceleration | m/s2 |
Hu | pump lifting height | m |
i | next value | - |
Mwir | total torque on the moving walls of the impeller | Nm |
n | rotational speed | s−1 |
nq | Kinematic-specific speed factor | - |
N | number of experiments in the experiment plan | - |
pin | total pressure at the inlet of the model | Pa |
pout | total pressure at the outlet of the model | Pa |
Q | capacity | m3/h |
R2 | determination coefficient | - |
Re | Reynolds number | - |
t | time step, time, temperature | -, s, °C |
y+ | Reynolds number in cell | - |
Y | unit energy | J |
Δy1 | thickness of the boundary first layer | mm |
z | number of impeller flow channels | - |
Greek Symbols | ||
β | inflow angle, offset angle | ° |
δ | diffuser opening angle, relative error | ° |
Δ | variability, difference | - |
ζt | friction loss coefficient | - |
η | efficiency | - |
μ | dynamic viscosity coefficient | Pa∙s |
ν | kinematic viscosity coefficient | m2/s |
π | number, dimensionless variable | - |
ρ | fluid density | kg/m3 |
ω | angular velocity | rad/s |
Subscripts | ||
base | applies to casing of model pump | - |
c | total | - |
CFD | applies to numerical simulations | - |
exp | experimental | - |
h | hydraulic | - |
kk | applies to concentric casing in a rotatable plan | |
m | mechanical | - |
n | nominal | - |
opt | optimal | - |
v | volumetric | - |
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No. | Name | Symbol | Value | Unit |
---|---|---|---|---|
1 | Hub diameter | dp | 20 | mm |
2 | Inlet diameter | d1 | 40 | mm |
3 | Outer diameter | d2 | 150 | mm |
4 | Pipe diameter | dk = b2 | 6 | mm |
5 | Inlet angle | β1 | 50 | ° |
6 | Outlet angle | β2 | 80 | ° |
7 | Number of pipes | z | 5 | – |
No. | Name | Symbol | Value | Unit |
---|---|---|---|---|
1 | Channel width | b3 | 22.5 | mm |
2 | Inlet diameter | d3 | 155 | mm |
3 | Outer diameter | d4 | 180 | mm |
4 | Inlet diameter (into the diffuser) | dt | 22 | mm |
5 | Diffuser opening angle | δmax | 2 | ° |
No. | Number of Mesh Elements | Average Skewness | Average Quality of Elements | Average Aspect Ratio | Q | Mwir | Hu |
---|---|---|---|---|---|---|---|
1 | 12,956,566 | 0.26 | 0.72 | 2.85 | 4.8 | 2.86 | 20.82 |
2 | 16,843,536 | 0.24 | 0.77 | 2.45 | 4.8 | 2.78 | 23.53 |
3 | 22,065,033 | 0.23 | 0.78 | 2.22 | 4.8 | 2.73 | 25.34 |
4 | 28,684,543 | 0.20 | 0.80 | 2.08 | 4.8 | 2.63 | 25.78 |
5 | 37,003,060 | 0.20 | 0.81 | 2.04 | 4.8 | 2.61 | 25.90 |
6 | 47,363,917 | 0.19 | 0.82 | 2.02 | 4.8 | 2.59 | 25.84 |
N | Z8 | π8 | Z9 | π9 |
---|---|---|---|---|
d4 (mm) | – | b3 (mm) | – | |
kk1 | 160 | 1.067 | 18 | 0.120 |
kk2 | 170 | 1.133 | 18 | 0.120 |
kk3 | 160 | 1.067 | 22 | 0.147 |
kk4 | 170 | 1.133 | 22 | 0.147 |
kk5 | 158 | 1.053 | 20 | 0.133 |
kk6 | 172 | 1.147 | 20 | 0.133 |
kk7 | 165 | 1.100 | 17.20 | 0.115 |
kk8 | 165 | 1.100 | 22.90 | 0.153 |
kk9 | 165 | 1.100 | 20 | 0.133 |
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Chomiuk, B.; Skrzypacz, J.; Bieganowski, M. Analysis of the Sustainable Cooperation between a Multi-Piped Impeller and a Concentric Casing Using Experimental Planning. Sustainability 2024, 16, 8179. https://doi.org/10.3390/su16188179
Chomiuk B, Skrzypacz J, Bieganowski M. Analysis of the Sustainable Cooperation between a Multi-Piped Impeller and a Concentric Casing Using Experimental Planning. Sustainability. 2024; 16(18):8179. https://doi.org/10.3390/su16188179
Chicago/Turabian StyleChomiuk, Bartłomiej, Janusz Skrzypacz, and Marcin Bieganowski. 2024. "Analysis of the Sustainable Cooperation between a Multi-Piped Impeller and a Concentric Casing Using Experimental Planning" Sustainability 16, no. 18: 8179. https://doi.org/10.3390/su16188179
APA StyleChomiuk, B., Skrzypacz, J., & Bieganowski, M. (2024). Analysis of the Sustainable Cooperation between a Multi-Piped Impeller and a Concentric Casing Using Experimental Planning. Sustainability, 16(18), 8179. https://doi.org/10.3390/su16188179