4. Results and Discussion
4.1. Life Cycle Primary Fossil Energy and Carbon Intensity of End-Use Energy in China
TLCAM model was used to recalculate and update the life cycle fossil energy and GHG emissions intensities of China’s major end-use energy options for 2015, as shown in
Table 8.
4.2. Life Cycle Primary Energy Use of Multiple Vehicle Fuels
The primary energy consumption (total WTW fossil energy input) and energy conversion efficiency (the ratio between the heat value of the end-use fuel and WTW fossil energy input) for the various vehicle fuel pathways calculated by TLCAM are presented in
Table 9. We found that oil- and NG-based gaseous fuels consumed similar amounts of primary fossil energy, from 1.198 to 1.282 MJ/MJ, with energy conversion efficiencies from 77.97% to 83.49%. GTL and coal-based fuel pathways ranked behind those based on oil with primary fossil energy inputs ranging from 2.141 to 2.629 MJ/MJ and energy conversion efficiencies from 38.03% to 46.71%. With application of CCS technology, the WTW fossil energy consumption of coal-based fuel pathways increased further (2.532–3.298 MJ/MJ), further decreasing the energy conversion efficiencies (30.32–39.49%). For the electricity pathways, at 4.030 MJ/MJ, the WTW fossil energy consumption input was particularly high for oil-fired electricity generation, with a conversion efficiency of just 24.81%. By contrast the WTW fossil energy consumption for nuclear- and biomass-powered electricity generation pathways were low, and negligible for that employing hydropower. The fossil energy consumption for the averaged grid electricity pathway was 2.250 MJ/MJ, reflecting the various sources of electricity that make up the grid’s electricity supply. The average energy conversion efficiency was 44.45%.
The primary fossil consumption results indicate that non-oil-based pathways can achieve a significant “oil-substitution effect” from a WTW life cycle point of view.
4.3. Life Cycle GHG Emissions Footprint of Different Vehicle Fuels
The life cycle GHG emissions per MJ of vehicle fuel produced and used for the various production/consumption stages are shown in
Figure 2. The results indicate that, apart for biomass-powered electricity, GHG emissions associated with transportation (of both raw materials and fuel products) contributed very little to the total life cycle emissions (from 0.22% to 3.15%).
4.3.1. Oil-based Fuel Pathways
The life cycle GHG emissions for gasoline, diesel and LPG were 91.3, 93.3 and 82.2 g CO2,e/MJ, respectively. For oil-based fuel pathways, GHG emissions in the (upstream) WTP stages accounted for a modest fraction of the total emissions: 23.41%, 22.11% and 23.25% for gasoline, diesel and LPG, respectively. Meanwhile, for the same fuels, GHG emissions from the fuel-use stage dominated the WTW totals at 76.59%, 77.89% and 76.75%, respectively. During fuel use, GHG emissions from different fuel pathways are defined by the physical properties of the fuel, including their carbon content (CC) and the fuel oxidation rate (FOR).
4.3.2. NG-Based Fuel Pathways
At 72.3 g CO2,e/MJ, life cycle GHG emissions for CNG were a little lower than those of conventional oil-based fuels, with 21.95% of the total attributed to upstream processes. The total GHG emissions for GTL were 143.9 g CO2,e/MJ with a similar proportion attributed to upstream processes (49.53%) and fuel use phase (50.47%). Regarding the LNG pathways, all GHG emissions associated with LNG 2 and LNG 3 were released within domestic boundaries. The emissions for LNG 2 and LNG 3 were 77.2 and 78.1 g CO2,e/MJ, respectively, of which 25.99% and 26.90%, respectively, were attributed to upstream processes. For LNG 1, the upstream GHG emissions, which were assumed to be emitted outside of national boundaries, were 19.50 g CO2,e/MJ, 25.69% of the total (76.1 g CO2,e/MJ). These included NG exploitation and processing, NG liquefaction, and LNG transport to China, which accounted for 12.89%, 10.30%, and 2.50% of the total, respectively. The GHG emissions associated with LNG transmission and distribution, and LNG use, which were assumed to occur in China, represented 56.42 g CO2,e/MJ, or 74.31% of the total life cycle emissions.
4.3.3. Coal-Based Fuel Pathways
The life cycle GHG emissions for the methanol, DME, direct CtL and ICtL pathways were 212.1, 225.3, 202.1 and 240.6 g CO2,e/MJ, respectively, which were 2.2–2.6 times greater than those associated with conventional gasoline. The main reasons for such high values were the low energy conversion rates of coal-based fuel plants and the associated consumption of primary fossil energy, especially of coal with its very high carbon content. The GHG emissions from the upstream stages outweighed those from fuel use, ranging from 63.24% to 69.22% of the total. Introducing CCS decreased the life cycle GHG emissions of the methanol, DME, direct CtL and ICtL pathways by 20.45%, 22.29%, 26.04% and 20.67%, respectively. Simultaneously, the contribution from upstream operations fell to 59.41%, 60.39%, 50.30% and 61.07% of the total for the respective pathways.
4.3.4. Electricity (for EV) Pathways
For the EV pathways, almost all of the GHG emissions were generated in the upstream, fuel-production stage. The total GHG emissions associated with coal-derived electricity was 292.3 g CO2,e/MJ, in which the production, transportation and combustion of coal accounted for 16.72%, 1.10% and 82.17%, respectively. Similarly, GHG emissions associated with the production and transportation of oil in the oil-powered electricity pathway accounted for 8.74% and 1.44% of the total life cycle emissions, respectively. Adding the GHG emissions from its combustion in a power plant, the total GHG emissions for oil-derived electricity were 305.7 g CO2,e/MJ. The corresponding life cycle GHG emissions for gas-derived electricity were 155.5 g CO2,e/MJ, of which raw material production and transportation were responsible for 13.94% and 1.45%, respectively. Electricity pathways with non-fossil energy as the main raw material (such as nuclear, biomass and hydropower) had very small life cycle GHG emissions. Here, emissions tended to be concentrated in a specific sub-stage. For example, nearly all of the GHG emissions from of biomass-derived electricity was generated by transporting the raw material. The GHG emissions associated with the average grid electricity chain were 168 g CO2,e/MJ, with raw material production, raw material transportation and generation in the electricity plant accounting for 15.18%, 1.13% and 83.69%, respectively.
4.4. Comparison between NG-Based and Electricity Pathways
Table 10 shows a comparison of the varied results for NG-based and electricity pathways for studies conducted in China and several other countries. The current study updates previous work on China by considering the most up-to-date production technology that is in use in China today. Thus, fuel-conversion efficiencies are for the most part higher (
Table A2), leading to a lower overall level of energy consumption and GHG emissions for the processes.
Nonetheless, the life cycle consumption of primary fossil energy and GHG emissions for the NG-based fuels and electricity pathways in China remained higher than those in other countries and regions. For electricity pathways, the difference is mainly due to the low proportion of low-carbon sources (29.1%) and the large proportion of coal electricity (67.9%) in China’s electricity mix [
49], the latter being significantly higher than in the other countries in the comparison (0–34.3%) [
7]. For NG-based fuel pathways, the differences can be attributed to: (1) China’s coal-dominated energy mix; (2) China’s lower efficiencies in the feedstock and fuel production stages (for example, for the CNG pathway, NG extraction, processing and CNG compression efficiencies in China were 96%, 94% and 96.9%, respectively [
23,
34], while the respective values for the US were 98%, 98% and 97.9% [
7]); and (3) China’s higher energy intensities for various transport modes [
32,
34].
4.5. Comparison for WTW Results of Vehicle Fuels
As shown in
Figure 3, the life cycle primary fossil energy consumption for the various vehicle fuels investigated was broadly ordered (from highest to lowest) as follows: coal-based fuels, GTL, conventional oil-based fuels, LNG, CNG, CCS-fitted electricity generation, generation I biofuels, grid-powered electricity, and generation II biofuels.
As shown in
Figure 4, the order for life cycle GHG emissions was as follows (again, from highest to lowest): coal-based fuels, coal-based fuels with CCS, waste oil-derived biodiesel, GTL, conventional oil-based fuels, generation I biofuels, gaseous and liquefied NG fuels, grid-powered electricity, CCS-fitted power generation and generation II biofuels.
Here we refer to the WTW analyses results of biofuel vehicle pathways and coal electricity with CCS [
35] in the previous reports [
33,
41] by CAERC using TLCAM to gain a more comprehensive understanding of energy consumption and GHG emissions for the different vehicle fuel pathways calculated in this study.
Fuels derived from a coal-powered process that was not equipped with CCS showed fossil energy inputs and GHG emissions that were 47–132% and 88–189% higher than those for conventional gasoline and diesel pathways, respectively. This was attributed to low conversion efficiencies in coal-powered fuel plants and coal’s high carbon content. Coal-powered methanol and DME plants in China are decentralized with the level of technology employed varying greatly, suggesting that the average value used here may mask a wide distribution of results. The application of CCS technology further increased the life cycle fossil energy inputs of coal-based fuel pathways. This resulted in life cycle primary energy consumption being 68–191% higher than in the conventional diesel and gasoline pathways, with the corresponding GHG emissions being 39–129% higher. Uncertainties surrounding CCS’s energy consumption and rate of carbon capture could further extend the range of real-world results for pathways that apply CCS.
While the life-cycle fossil energy consumption of the CNG and LNG pathways were almost the same as those for the conventional gasoline pathway, because the carbon content of NG is lower than that of oil, the CNG and LNG pathways reported lifecycle GHG emissions that were 14–17% lower than those for the conventional gasoline pathway, and 8–10% lower than those for the conventional diesel pathway. For LNG 1, domestic GHG emissions were 35% and 31% lower than those for conventional gasoline and diesel vehicles, respectively. Variance in results for CNG and LNG pathways can mainly be attributed to differences in the transport distance. For GTL pathways, life cycle fossil energy consumption was 54% greater than that for conventional diesel vehicles because the production efficiency of a GTL plant is relatively low. However, NG’s lower carbon content meant that life cycle GHG emissions were only 41% higher than those from conventional diesel vehicles. Variability in current and future conversion efficiencies for GTL plants could create a wide distribution around this average result.
Life cycle fossil energy consumption of EVs using grid electricity was 50% of that consumed by a comparable gasoline vehicle, and 55% of the amount consumed by a comparable diesel vehicle. This decrease was mainly attributed to the much higher energy efficiency of EVs compared with that of ICEs. Because coal is the major source of electricity generation in China, the EV-pathway GHG emissions were only 26% and 21% less than those for conventional gasoline and diesel vehicle pathways, respectively. Using electricity derived solely from coal or oil resulted in very similar results to those obtained for the conventional diesel vehicle pathway. However, using nuclear, biomass or hydro-electricity resulted in WTW fossil energy inputs and GHG emissions that were only 1–2% of those for conventional gasoline and diesel vehicle pathways.
Biofuels offer obvious potential to decrease fossil energy consumption and GHG emissions. Vehicles powered by Generation I biofuels were found to effect 1–30% decreases in GHG emissions and 30–47% decreases in the consumption of fossil energy inputs compared with results for conventional gasoline vehicles. The life cycle fossil energy consumption for the pathway based on waste oil biodiesel was 69% of that consumed for a comparable gasoline vehicle; however, life cycle GHG emissions were 73% higher than comparable diesel vehicle. For generation II biofuel vehicles, life cycle fossil energy consumption and GHG emissions were 72–97% and 65–93% lower than the comparable gasoline/diesel vehicle, respectively.
4.6. Sensitivity Analysis of Carbon Footprint of LNG Pathways and Coal-Based Fuel Pathways
From the analysis of the three LNG pathways considered, the efficiency of NG liquefaction and the mix of fuel during liquefication process impacted the GHG emissions intensity the most. Emissions intensity was only weakly sensitive to changes in the distance over which NG was transported and over which LNG was transmitted and distributed. Specifically, for the LNG 1 pathway, if we were to assume that the foreign liquefaction plant was powered by electricity and had an overall energy efficiency of 95.2%, re-calculation of the life cycle value yields a GHG emissions intensity of 79.1 g CO2,e/MJ, a 4.1% increase over a situation where the plant is powered by NG. For the LNG 2 pathway, if we assume that the liquefaction plant is powered by NG and has an overall energy efficiency of 90.2%, the total GHG emissions intensity would be 74.7 g CO2,e/MJ, a 3.2% decrease compared with the plant being powered by electricity. For the LNG 3 pathway, if we assume that the liquefaction plant is powered by NG and has an overall energy efficiency of 90.2%, the total GHG emissions intensity would be 75.7 g CO2,e/MJ, 3.15% lower than when the plant is powered by electricity. Meanwhile, a 50% decrease in NG transportation and LNG transmission and distribution distances results in GHG emissions intensities for the three pathways changing from 75.9, 77.2 and 78.1 g CO2,e/MJ to 75.4, 76.9 and 77.4 g CO2,e/MJ, respectively, representing respective decreases of 0.65%, 0.31% and 0.93%.
Compared to LNG pathways, coal-based fuel pathways were more sensitive to energy efficiency and the process fuel mix. For Direct CtL, ICtL, Methanol and DME pathways, if we were to assume that the overall energy efficiencies were 5% lower than before, the GHG emissions intensities would be 212.8, 253.2, 225.3 and 239.1 CO2,e/MJ, respectively, representing respective increase of 5.3%, 5.3%, 6.3% and 6.1%. For the four coal-based fuel pathways, if we assume that 50% of the process fuel were from extra electricity, the total GHG emissions intensities would be increased to 325.6, 387.8, 255.3 and 274.6 CO2,e/MJ, respectively, representing respective increase of 61.1%, 61.1%, 20.4% and 21.9% over the original situation. Meanwhile, a 50% decrease in coal transportation and coal-based fuel transmission and distribution distances results in GHG emissions intensities for the four pathways decreasing from 202.1, 240.6, 212.1 and 225.3 CO2,e/MJ to 200.8, 239.0, 210.8 and 223.9 CO2,e/MJ, respectively, representing respective decrease of 0.69%, 0.67%, 0.65% and 0.64%.
4.7. Impact of Expanding the System Boundary to Vehicle Cycle
Energy consumption and GHG emissions attributed to materials production and transportation, vehicle/battery manufacture, vehicle decommissioning and recycling typically are important in LCA but this kind of works are relied on credible data heavily. Referring to Qiao et al. [
50], shown in
Table 11, if vehicle lifetime was assumed to be 200,000 km, we could estimate the life cycle energy consumption of a standard mid-size BEV with Li(NiCoMn)O
2 (NMC)/LiFePO
4 (LFP) and an ICEV are 0.46/0.47 and 0.32 MJ/km, respectively, accounting for 44.3%/44.8% and 21.9% of the whole fuel cycle. The life cycle GHG emissions are 75.0/75.9 and 49.9 g CO
2,e/km, respectively, representing 28.9%/29.5% and 9.9% of the whole fuel cycle. The life cycle GHG emissions from the production of a BEV with NMC/LFP and a ICEV are 14.6/14.7 and 9.2 t CO
2,e. in earlier study [
51]. Especially for the production of traction battery, the life cycle GHG emissions are significant, ranging from 2.7 to 3.1 t CO
2,e in China [
50,
51,
52]. The total energy consumption and GHG emissions resulted from vehicle cycle can be reduced largely when considering most of the material in the vehicles can be recycled though the impact was still obvious and could not be negligible [
53].
Both the life cycle energy consumption and GHG emissions of a BEV were higher than those of an ICEV [
50,
51,
52,
53]. Compared with an equivalent ICEV, a BEV has a different motor, a traction battery and several other new systems that mean the life cycle results of vehicle cycle would be different due to the production of these new and additional components. For various ICEV pathways, the components of standard middle-size passenger vehicles are basically the same, with tiny difference among them such as spark plug. Thus, we assumed that the total GHG emissions from ICEV production were the same for different vehicle/fuel pathway in this paper.
In other words, the inclusion of the vehicle cycle can improve the life cycle analysis method and update the existing results significantly. As shown in
Figure 5, the total life cycle GHG emissions of a BEV charged by grid power is only 12% less than that of a gasoline vehicle. Particularly, coal -and oil-powered BEVs caused more GHG emissions than gasoline vehicles, due to that BEVs tended to have larger battery and new components which lead to higher emissions.
Three major factors were analyzed for sensitivity by Qiao et al. [
50], including curb weight, GHG emissions factor of electricity production and traction battery. The results indicated that when the curb weight is changed by 10%, the GHG emissions from the production of a BEV with NMC/LFP and a ICEV would be influenced by 7.3%, 6.7% and 6.6%, respectively. Amounts of electricity is consumed during vehicle production, the result showed that the value respective were 3.7%, 3.8% and 3.9%, respectively, when the GHG emissions factor of grid mix changes by 10%.
4.8. Limitations and Further Work of Our Work
It should be noted that this analysis was not strictly compliant with the guidelines of ISO 14040 and 14044 and could not do compilation and evaluation of potential environmental impacts of a product system throughout its life cycle. However, as a very important method in energy system analysis, life cycle analysis method has been widely used globally. A great number of researchers have made efforts to conduct the life cycle analysis of different products and technical pathways. With the increasing demand of vehicle energy and global warming, life cycle energy consumption and GHG emissions have become critical and necessary information influencing the implementation of relevant energy policies, thus most of the studies mainly focus on the two indicators, but did not analyze all relevant environmental impacts as Zah et al. [
54] done. To be honest, our analysis did also not fulfil the requirement of ISO standard, though we have made great effort to investigate the energy consumption and GHG emission of vehicle fuel in China.
In addition, the infrastructure and facilities manufacturing such as power plant and oil drilling, and maybe also the abrasive emissions were all important parts of LCA. They were excluded in the system boundary of this study and the significance of them deserve investigating with more credible data.
Furthermore, this analysis only took three types of primary fossil energy input into consideration, this limitation might underestimate the impact of non-fossil fuel energy such as nuclear power and renewable energy, thus the indicator based on cumulative energy consumption would be much more meaningful and practical than our current study.
One more limitation of our analysis is the full evaluation on non-fossil fuel energy has not been taken though the energy consumption and GHG emissions performance is investigated. Some scholars are arguing that the development of non-fossil fuel energy has broader and environmental impacts and cannot be ignored. For example, radioactive emissions are important for the full environmental impacts of nuclear power development.
Accordingly, plenty of works will be further taken to improve our work in future in two key dimensions, to expand the system boundary and to cover full environment impacts analysis.