2.1. Selection of Extractant
At room temperature, a small amount of 5-HMF was added to an equal amount of DES, and then a sufficient amount of tetrahydrofuran (THF), ethyl butyrate, methyl isobutyl ketone (MIBK), ethyl acetate, and toluene were added, shocked it until fully dissolved, then left to stand and the clock was started. At the same time, the color of the reaction solution was observed. The stratification status was noted and timing was stopped. The extraction ability of 5-HMF was investigated by observing the stratification. The results are shown in
Table 1 below.
It can be seen from
Table 1 that there is no residual DES after the evaporation of the five extractants selected in this experiment. The remaining volume of ethyl acetate and tetrahydrofuran is relatively small, because the boiling points of ethyl acetate and tetrahydrofuran are relatively low, and parts of them were evaporated at high temperature. The volume of the other four extractants is almost equal to the original volume.
It can be seen from
Table 1 that the five extraction agents selected in this experiment all have a certain extraction effect on 5-HMF. However, when tetrahydrofuran was used as an extractant, the stratification was not obvious. The extraction rate was low, while the extraction effect was not ideal after standing for 30 min. Although methyl isobutyl ketone has better effect, its upper layer color is brown, which is different from the light yellow 5-HMF, indicating that the upper layer liquid contains other dark-colored impurities. The extraction rates of ethyl acetate, ethyl butyrate, and toluene are relatively high and nearly the same rate. Comparing these three extractants, although toluene has the highest extraction rate and it is flammable and easily forms explosive mixtures with air at high temperatures. Toluene is low toxicity, but inhaling toluene can cause obvious eye and upper respiratory tract irritation symptoms, which is harmful to humans. In addition, the boiling point of ethyl acetate (about 77 °C) is far lower than the temperature in this experiment, which makes it is easy to volatilize and it cannot form a binary liquid phase system. Ethyl butyrate has a boiling point of about 120 °C and is harmless to the environment. It is an environmentally friendly solvent. Moreover, the extraction rate of 5-HMF by ethyl n-butyrate as an extractant is not significantly different from that with 5-HMF by ethyl acetate as an extractant.
In summary, ethyl n-butyrate, with the higher boiling point, has a good extraction effect and is not harmful to the human body or the environment. It is an environmentally friendly solvent and meets the requirements of this experiment. Therefore, ethyl n-butyrate is selected as the extractant in this experiment.
2.2. Effect of the Amount of Organic Solvent on Product Yield
The addition of an organic solvent has an important effect on the product. The organic solvent not only has an extraction effect on 5-HMF, but also can reduce the viscosity of the reaction system and has a swelling effect on cellulose. It is important to discuss the amount of organic solvent added to the experiment.
One gram of cellulose was added to 25 g DES solvent, then the catalyst SnCl
4 was added and at 140 °C, ethyl n-butyrate and DES were successively added to produce mass ratios of 0.5, 1, 1.5, 2, 2.5, 3, and 3.5. During the reaction process, the product was taken out every half an hour to measure its yield. The experimental results are shown in
Figure 1.
It can be concluded from
Figure 1 that the amount of ethyl butyrate added has almost no effect on the yield of glucose, because the extraction agent is added to extract 5-HMF, which has little relation with glucose. The yield of 5-HMF increased with the dosage ratio of ethyl butyrate to DES. When the dosage ratio of ethyl butyrate to DES was 0.5, the yield of 5-HMF was 15.44% and that of glucose was 22.6%. The yield of 5-HMF continued to increase until the dosage ratio of ethyl butyrate to DES was 2.5. The yield of 5-HMF was 23.5% and that of glucose was 20.89%. On this basis, the dosage ratio was increased again, and the yield of the two is basically unchanged. When the addition of ethyl butyrate is too small, the amount of 5-HMF is large, the extractant reaches saturation, and 5-HMF is not completely extracted. As the reaction proceeds, 5-HMF further generates other substances, resulting in a reduced yield. When the dosage is increased to 2.5:1, the yield of 5-HMF reaches the maximum. On the one hand, while the amount of organic solvent is increased and the viscosity of the system is reduced, the cellulose is moistened and expanded [
8], and the intermolecular and intramolecular hydrogen bonds are easy to break, which is conducive to the reaction. On the other hand, almost all the generated 5-HMF was extracted into the organic phase, indicating that ethyl n-butyrate played an extraction role in the reaction and promoted the reaction in a positive direction. The ratio of 5-HMF yield has little effect on the continuous increase of the dosage. Therefore, the ratio of ethyl butyrate to DES was 2.5.
In summary, the ratio of ethyl butyrate to DES was 2.5. Under this condition, the yield of glucose was 22.6% and the yield of 5-HMF was 23.5%.
2.3. Effect of Reaction Temperature on Product Yield
Fifty grams of ethyl n-butyrate was added in 25 g DES solvent and 1 g cellulose was added. Then the catalyst SnCl
4 was added. With the system setting off a chemical reaction under three different temperatures (120 °C, 130 °C, and 140 °C), the sample was taken out every half an hour and the yield was measured. The results are shown in
Figure 2.
It can be seen from
Figure 2 that the yields of glucose and 5-HMF increase with time at 120 °C, but the yields of glucose and 5-HMF are not too high due to the low temperature. The yields of glucose and 5-HMF are only 2.7% and 4.6% at 30 min. Additionally, they are also only 10.7% and 8.9% at 150 min, not reaching the highest values at this time.
It can be seen from
Figure 2 that the yields of glucose and 5-HMF also increase with time before 120 min at 130 °C, but their growth rate is faster. Therefore, the high temperature can accelerate the reaction within limits. The glucose yield reaches a maximum (29.8%) at 120 min, rises gradually with temperature before 120 min, then decreases. However, the 5-HMF yield rises between 30 to 150 min. Compared with 120 °C, the yields of glucose and 5-HMF greatly increase, but the yield of 5-HMF still does not reach the maximum shown in
Figure 2 because the temperature at which DES completely catalyzes cellulose degradation cannot be reached.
As can be seen from
Figure 2, when the temperature is 140 °C, the yields of glucose and 5-HMF are increased significantly, but the time taken to reach the maximum is different. Compared to 120 °C and 130 °C, glucose reaches its highest yield earlier. The highest yield is 31.5% at 90 min, then glucose quickly converts to 5-HMF. The highest yield of 5-HMF is 23.6% at 140 °C, then the value begins to go down after 120 min. When the reaction temperature is 140 °C, the organic solvent carrying 5-HMF begins to evaporate, so some products are not returned to the reactor. It results in a small loss of the product. In this experiment, it is further found that ethyl n-butyrate at 150 °C can be completely evaporated in less than 10 min, and cannot perform the extraction function.
In conclusion, the optimal reaction time and temperature to prepare glucose and 5-HMF in the two-phase system (DES-ethyl n-butyrate) are 2 h and 140 °C, respectively. The yield of glucose is 29.8% and that of 5-HMF is 23.5%.
2.4. Deep Eutectic Solvents Recovery
The reaction solution was extracted by an extractant and the subnatant was removed. Then the subnatant was filtered with distilled water to get the filtrate. The filtrate was evaporated in a rotary evaporator to get the recovery solution, which was dried at 70 °C for 24 h in a vacuum oven. After that, the sample, which was prepared by the smear method for infrared analysis, was obtained.
The first recycled solution dissolved cellulose as a reaction solution, and SnCl4 was selected as the catalyst at a dosage of 1.42 wt%, then the reaction was carried out for 2 h at 140 °C.
The second recycled solution dissolved cellulose as a reaction solution, and SnCl4 was selected as the catalyst at a dosage of 1.42 wt%, then the reaction was carried out for 2 h at 140 °C.
Figure 3 is an infrared spectrum of DES which contrasts the first recycled cellulose and multiply recycled cellulose. The association of hydroxyl groups to form hydrogen bonds at 3400–3200 cm
−1, which is the O–H vibration absorption speak of DES’s characteristic peak. We can conclude that the O–H vibration absorption, which was recycled many times, moved from 3400 cm
−1 to 3390 cm
−1. The infrared absorption peak of the C–N stretching vibration of choline chloride weakened. That is because Cl− is very electronegative and it can induce a reaction. There is a reaction between N- and cellulose and the reaction destroyed the hydrogen bonds of the cellulose. This reaction weakened the peak. The C=O vibration absorption peak of oxalic acid moved to 1744.9 cm
−1, the peak band became narrower and weaker, and its content reduced. There is almost nothing changed about the construction, but the moisture content increased after being recycled many times. Because DES can absorbed water easily, the moisture content increases after being recycled many times, which easily reduces the yield of the product. Therefore, it is not suitable for recycling many times.
Here is the test result:
Cellulose was dissolved by the once recycled solution as a reaction solvent, SnCl4 was selected as the catalyst at a dosage of 1.42 wt%, then the reaction was carried out for 2 h at 140 °C. After the reaction, ethyl n-butyrate was separated in the reaction and the content of 5-HMF in the glucose and ethyl n-butyrate was measured after adding a certain amount of ethyl n-butyrate to extract the reaction solution several times.
Cellulose was dissolved by the second recycled solution as a reaction solvent, SnCl4 was selected as the catalyst at a dosage of 1.42 wt%, then the reaction was carried out for 3 h at 140 °C. After the reaction, ethyl n-butyrate was separated in the reaction and the content of 5-HMF in the glucose and ethyl n-butyrate was measured after adding a certain amount of ethyl n-butyrate to extract the reaction solution several times.
Cellulose was dissolved by the third recycled solution as a reaction solvent, SnCl4 was selected as the catalyst at a dosage of 1.42 wt%, then the reaction was carried out for 5 h at 140 °C. After the reaction, ethyl n-butyrate was separated in the reaction and the content of 5-HMF in the glucose and ethyl n-butyrate was measured after adding a certain amount of ethyl n-butyrate to extract the reaction solution several times.
From
Figure 4 we can conclude that, even though the reaction time is prolonged, the yield of glucose and ethyl butyrate both reduce with the increasing duration of recycling. After being recycled three times, the yield of 5-HMF declined to 5.4% from 10.79% and the yield of glucose declined to 15.2% from 22.8%. On the one hand, the recovery rate of DES reduced and the cellulose that was dissolved also declined with the increasing duration of the extractions. One the other hand, the amount of humin and the viscosity of the reaction system were increased, and the yield of the reaction product declined with the increase in the by-product.
In conclusion, DES can be recycled and reused, but the yield of 5-HMF is only 5.4%, and the yield of glucose is 15.2% after being recycled three times.
2.5. Comparisons between Two-Phase and Homogeneous Systems
Compared with the homogeneous system composed of a reaction system only using DES without an extraction agent, the results are shown in
Table 2.
(1) Optimum reaction temperature
Compared with the homogeneous system, in the two-phase system, the reaction temperature that is required for the target product to achieve the maximum yield is lower. In the homogeneous system, the reaction temperature needs to rise to 160 °C to reach the maximum value for 5-HMF. In the two-phase system, the maximum value can be reached at 140 °C.
(2) Optimum reaction time
The reaction time for achieving the maximum volume of 5-HMF in the two-phase system is longer than that in the homogeneous system. Due to the addition of a large number of organic solvents, and considering that the organic solvents will evaporate to carry part of 5-HMF after reaching the boiling point, which affects the experimental results, the temperature is decreased, and if we reduce the temperature, cellulose dissolution is slow and the product yield is delayed.
(3) DES repeatable number
In the two-phase system, DES can be reused three times, while the homogeneous system cannot be reused. The reason for this is that if the temperature is too high and the homogeneous system’s viscosity is too high, the reaction solution sticks to the wall, the by-product increases, and the recovery rate of DES is very low. In the two-phase system, due to the addition of a large number of organic solvents, DES is diluted and DES can be successfully recovered after the completion of the reaction, and there is no sticky wall phenomenon.
(4) Optimal yield of product
Compared with the homogeneous system, the yield of glucose in the two-phase system was not significantly different from that of the homogeneous system, while the yield of 5-HMF increased by 18.8%. Glucose is just an intermediate product which exists in the DES system. However, 5-HMF was not extracted in time due to the high temperature and the long time in the homogeneous system, resulting in a too low yield of 5-HMF. In the two-phase system, due to the addition of an extraction agent, 5-HMF was extracted in time with the progress of the reaction, so the yieldincreased.
It can be seen from
Table 3 that the reaction temperature of the homogeneous system is high and the yield of 5-HMF is low. This is because the viscosity of the reaction system is relatively large, which is not conducive to the contact between the reaction solvent and cellulose, resulting in less cellulose glycosidic bond and hydrogen bond breakage, and less yield of 5-HMF generated. In this case, only by increasing the temperature to break the glycosidic bonds and hydrogen bonds of cellulose, the side reaction increases while 5-HMF is produced. 5-HMF is further hydrolyzed into other rot substances, increasing the viscosity of the reaction system, resulting in a decrease in product yield. In the two-phase system, because of the addition of the organic solvent, on the one hand, the organic solvent itself can swell the cellulose and increase the dissolution rate of cellulose. With the addition of the organic solvent, the viscosity of the reaction system decreases and the molecular motion is intense. It is conducive to the destruction of cellulose glycosidic bonds and hydrogen bonds by the solvent, so excessive temperature is not required to dissolve the cellulose. The lower the temperature, the lower the yield of by-products, and increase the yield of 5-HMF. On the other hand, the organic solvent has a certain extraction effect on 5-HMF. During the reaction, 5-HMF can be extracted by the organic solvent in time, reducing the further hydrolysis of 5-HMF to other substances and increasing the yield of 5-HMF.
In summary, the two-phase system is more suitable for the preparation of glucose and 5-HMF by cellulose degradation than the homogeneous system. Compared with other studies, the advantage of this experiment is that the choline chloride/oxalic acid solvent used is inexpensive and non-polluting. The organic solvent ethyl n-butyrate used is an environmentally friendly solvent. 5-HMF can also be removed from the reaction as it is extracted from it, which provides a new idea for the future large-scale direct preparation of platform compounds from renewable resources, such as cellulose.
2.6. Mechanism of the Catalytic Degradation of Cellulose in DES to 5-HMF
Cellulose is a kind of chain polymer with stable physical properties which is dehydrated with glucose and connected by
β-1,4 glycoside bonds. SnCl
4 was used as the catalyst and choline chloride/oxalic acid was used as the solvent to catalyze the degradation of cellulose to produce 5-HMF, the mechanism for which is shown in
Figure 5.
For the dissolution of cellulose by choline chloride/oxalic acid, firstly, the O atoms of choline chloride/oxalic acid, oxalic acid, and cellulose −OH can form new hydrogen bond between the original cellulose hydrogen bonds, and secondly, the N atoms of choline chloride haves a high electropositive activity, which reduces the strength of the hydrogen and oxygen bonds on the carboxyl group and increases the acidity of the system and breaks the glycoside bonds [
17].
For the process of glucose isomerization into fructose, firstly, the O atoms on the glycoside bond attack the hydrogen in the oxalate carboxyl group to form the hydroxyl group, thus breaking the glycoside bond. Under the action of the metal chloride SnCl
4, the Cl atoms in SnCl
4 can interact with the H atoms in the glucose hydroxyl group, and then transfer H atoms. Then the Sn atoms in SnCl
4 can interact with the O atoms in the glucose to promote the formation of enol-type intermediates and the isomerization into fructose [
18]. Secondly, the chloride ion attacks the oxygen atom of the glucose hydroxyl bond and captures the hydrogen atom on the hydroxyl group, thus causing the oxygen of the hydroxyl group to show an electronegative property, and the C
1 position forms the aldehyde group. Then the oxygen on C
5 attacks C
2, causing the hydroxyl group on C
2 to fall off and form a five-membered ring. Later, due to the oxidizability of the carbonyl group, it combines with the hydrogen in oxalic acid to form an enol intermediate, resulting in the five-membered ring of fructose. Fructose takes off three molecules of water to get 5-HMF.