3.1. NOx Abatement Related Results
A major part of the contributions (9/21) involves research on the selective catalytic reduction (SCR) of NO and/or its direct catalytic decomposition. In particular:
Shen D. and co-workers [
20] investigated the deNO
x activity on a series of bimetallic Cu–Mn molecular sieve catalysts (Cu–Mn/SAPO-34) with different loadings of Cu and Mn components during the selective catalytic reduction (SCR) of NO with NH
3 at low temperatures (ca. 120–330 °C), including the effects of H
2O vapor and/or SO
2. Among the catalysts tested, the performance of 2 wt% Cu-6 wt% Mn/SAPO-34 one found to be superior, achieving 72% NO conversion at 120 °C and even better (90%) at 180–330 °C. The reversible negative effect of H
2O on NO conversion was attributed to the competitive adsorption of H
2O and NH
3 on Lewis acid sites; this poisoning was diminished upon increasing the reaction temperature to 300 °C. A permanent poisoning effect of SO
2 on deNO
x activity found is strongly dependent on the reaction temperature, becomes more pronounced at lower ones and is further enhanced by H
2O co-feed; this is assigned to the formation of (NH
4)
2SO
4, which results in the plug of active sites and a decrease of surface area.
Gao Y. and co-workers [
21] synthesized Mn-Co/TiO
2 and Mn-Fe/TiO
2 nanocatalysts by a hydrothermal method which were characterized by a variety of methods including Brunner–Emmet–Teller (BET)/Barrett–Joyner–Halenda (BJH) analysis of N
2 adsorption/desorption isotherms at −196 °C, transmission electron microscope (TEM), X-ray diffraction (XRD), H
2-temperature-programmed reduction (TPR), NH
3-temperature-programmed desorption (TPD), and X-ray photoelectron spectroscopy (XPS) that enabled the authors for a comprehensive comparison of the catalysts nanostructure characteristics and their de-NOx catalytic performance, gained insight into the structure-activity relationships. The Mn–Co/TiO
2 catalyst offered superior structure characteristics than Mn–Fe/TiO
2: higher surface area and active components distribution, diminished crystallinity, reduced nanoparticle size and also higher Mn
4+/Mn
n+ ratio, confirming its better oxidation ability and larger amount of Lewis and Brønsted acid sites on the Mn–Co/TiO
2 surface. As a result, Mn–Co/TiO
2 nanocatalyst displayed superior SCR of NO with NH
3 on both activity and selectivity in the temperature range of 75–250 °C. Kinetics data revealed that both Eley–Rideal (E–R) and Langmuir–Hinshelwood (L–H) mechanisms were implicated in NH
3-SCR process over Mn–Fe/TiO
2 and Mn–Co/TiO
2 catalysts.
Han J. and co-workers [
22] investigated the enhanced deNO
x performance and stability of sulfated sintered ore catalysts (SSOC) during the selective catalytic reduction of NO
x with NH
3. The maximum deNOx efficiency found was about 92% at 300 °C, NH
3/NO = 1 and 5000 h
−1 gas hourly space velocity (GHSV). A systematic characterization of the materials by means of X-ray fluorescence spectrometry (XRF), Brunauer–Emmett–Teller (BET) analyzer, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and diffuse reflectance infrared spectroscopy (DRIFTS) was conducted to provide an in depth understanding of the NH
3-SCR reaction mechanism and to explain the denitration performance and stability of SSOC. The existence of more Brønsted acid sites at the surface of SSOC found to be responsible for the improved adsorption capacity of NH
3 and NO over the SSOC surface that accomplished the formation of amide species (–NH
2), NH
4+ species, NO
2 molecules in a gaseous or weakly adsorbed state, and nitrates. The reaction between –NH
2, NH
4+, and NO (E–R mechanism) and the reaction of the coordinated ammonia with the adsorbed NO
2 (L–H mechanism) were attributed to NO
x reduction.
Song C. and co-workers [
23] studied the promotional effect of Ce and/or Zr incorporation by ion exchange on Cu/ZMS-5 catalysts for the NH
3-SCR of NO. The cerium and zirconium addition promotes the activity of catalysts; the cerium-rich catalysts exhibiting superior SCR activities compared to the zirconium-rich ones. The improved low temperature activity of the CuCe
xZr
1−xO
y/ZSM-5 catalysts in comparison to the unpromoted Cu/ZSM-5 (the former achieving >95% NO conversion at 175–468 °C, the later at 209–405 °C) was attributed to an increase of the reactive lattice oxygen content and reducibility of the catalysts via the Ce
3+/Ce
4+ redox couple and its interaction with cooper species. Moreover, the presence of zirconium in the catalysts promotes surface copper enrichment, prevents copper crystallization and causes suppression of N
2O formation, increasing N
2-selectivity of the system.
He H. and co-workers [
24] synthesized CeZr
0.5Ti
aO
x (with a = 0, 1, 2, 5, and 10) catalysts by a stepwise precipitation approach, which were studied on the NH
3-SCR of NO
x. In all contents, Ti addition was beneficial to the deNO
x catalytic performance. Superior behavior was obtained by the CeZr
0.5Ti
2O
x particular catalyst composition. Controlling pH and precipitation time during the two steps involved in the preparation method enabled the authors to achieve a catalyst with enhanced acidity (favorable for NH
3 adsorption in NH
3-SCR processes) and high dispersion of CeO
2 onto the surface of ZrO
2-TiO
2 synthesized first. The as-prepared CeZr
0.5Ti
2O
x catalyst was characterized by superior redox properties, enhanced adsorption and activation of NO
x and NH
3 and enhanced surface adsorbed oxygen such as O
22− and O
− belonging to defect-oxide or a hydroxyl-like group; all these factors positively affecting its SCR of NO
x with NH
3 performance.
Olson L. and co-workers [
25] investigated the poisoning effect of a phosphorous containing atmosphere on the NO
x storage capacity of a Pt/Ba/Al
2O
3 structured (i.e., washcoated on a ceramic monolith) catalyst. A significant loss of the NO
x storage capacity was caused by phosphorous exposure characterized by a progressively decreasing axial distribution of phosphorous concentration from the inlet to the outlet of the monolith. The values of the specific surface area and pore volume of phosphorous-poisoned monolithic catalysts followed an inverse order: lower at the inlet, higher at the outlet of the monolith. Additional features of the axial phosphorous accumulation detected were: a higher surface accumulation at the inlet of the monolith mostly appeared in the form of P
4O
10, the presence of more metaphosphate (PO
3−) in the middle section of the monolith, and a less surface accumulation of phosphorous at the outlet of the monolith due to its extended diffusion into the washcoat. In respect to the poisoning effect of phosphorous on the SCR of NO
x it was revealed that the formations of N
2 and N
2O were decreased in favor of NH
3 production; the reaction is more influenced by the phosphorous poisoning than the ammonia formation from the stored nitrates.
The direct NO decomposition activity on PdO or PtO supported on Co
3O
4 spinel was studied by Reddy et al. [
26] in an attempt to discover means of enhancing the activity of Co
3O
4 spinel, one of the most active single-element oxide catalysts for NO decomposition at high temperatures (typically > 650 °C). In fact, the authors demonstrated a four-fold higher promotion on the NO decomposition activity of PdO- rather than of PtO-modified Co
3O
4 at 650 °C, accompanied by superior selectivity towards N
2 as well. Structural and surface analysis measurements using a variety of methods (e.g., XRD, XPS, H
2-TPR, and in situ FT-IR) showed an enhanced reducibility of PdO/Co
3O
4 with an increased thermal stability of surface adsorbed NO
x species, both considered to contribute on the promotion observed. In opposite, PtO enters into the Co
3O
4 structure, without notable influences on the redox and NO adsorption properties of Co
3O
4, resulting in marginal promotion compared to PdO. The PdO promotion followed volcano behavior with an optimal PdO loading of 3 wt%.
Zhang et al. [
27] investigated the NO
x storage capacity of a series of Pd/BEA catalysts with various Pd loadings for cold-start applications. In situ FTIR measurements using CO and NH
3 enable the authors to identify two isolated Pd
2+ species, Z
−-Pd
2+-Z
− and Z
−-Pd(OH)
+, on exchanged sites of zeolites, as the main active sites for NO trapping. Among these active sites a superior NO
x storage capacity of Z
−-Pd
2+-Z
− was demonstrated, which is caused by the different resistance to H
2O. Atom utilization of Pd can be improved by using lower Pd loading, with an optimum at 0.5 wt%, since this leads to a sharp decline of Z
−-Pd(OH)
+ attributed to the ‘exchange preference’ for Z
−-Pd
2+-Z
− in BEA.
Finally, Ingel et al. [
28] in a different approach for controlling N
2O emissions in ammonia oxidation process at high temperature, proposed the design of experiments and response surface methodology to study this process. The reactor’s load, the temperature of reaction and the number of catalytic gauzes were selected as independent variables, whereas ammonia oxidation efficiency and N
2O concentration in nitrous gases were assumed as dependent variables (response). Statistically significant mathematical models were developed from the achieved results, which describe the effect of independent variables on the analyzed responses. The ammonia oxidation efficiency value depends on the reactor’s load and the number of catalytic gauzes but not on the temperature in the studied range (870–910 °C). The concentration of N
2O in nitrous gases depends on all three parameters. The developed models were used for the multi-criteria optimization with the application of desirability function. Sets of parameters were achieved for which optimization assumptions were met: maximization of ammonia oxidation efficiency and minimization of the N
2O amount being formed in the reaction. As authors claim, the presented methodology can be used to minimize the primary N
2O emission at high ammonia oxidation efficiency. It can be applied for optimization of operating parameters of ammonia oxidation reactor with two types of catalysts: catalytic gauzes and catalyst for high temperature of N
2O decomposition. As a result, it is possible to obtain the set of independent variables ensuring low N
2O emission and to meet the binding environmental regulations.
3.2. CO, CH4, and Other Hydrocarbons Oxidation Reactions
Avgouropoulos and co-workers [
29] synthesized a series of atomically dispersed copper-ceria nanocatalysts via appropriate tuning of a novel hydrothermal method and investigated their activity on CO oxidation, which was found to be strongly dependent on the nanostructured morphology, oxygen vacancy concentration, and nature of atomically dispersed Cu
2+ clusters. A number of techniques including electron paramagnetic resonance (EPR) spectroscopy, X-ray diffraction (XRD), N
2 adsorption, scanning electron microscopy (SEM), Raman spectroscopy, and ultraviolet-visible diffuse reflectance spectroscopy (UV-Vis DRS) were employed in the characterization of the synthesized materials. The aim was to find the key factors that govern the physicochemical properties of the synthesized materials during preparation and then to provide convincing structure-activity correlations. Elevated temperatures and low concentrations of NaOH (≤0.1 M) during preparation have led to more active ceria-based catalysts in CO oxidation. This was explained with the obtained morphology, the nature of oxygen vacancies and dispersed copper species, and to a lesser extent, with the specific surface area of the materials and the concentration of defects.
Briois and co-workers [
30] in an attempt to provide means of replacing expensive platinum group metals with cost-effective perovskite type materials for catalytic oxidation reactions, prepared thin catalytic coatings of Sr and Ag doped lanthanum perovskites, La
1−x−ySr
xAg
yCoO
3−α (
x = 0.13–0.28, and
y = 0.14–0.48), on alumina substrates by using the cathodic co-sputtering magnetron method in reactive condition. Such thin porous catalytic film arrangements can optimize the surface/bulk ratio by combining a large gas exposure surface area with an extremely low loading, thus saving raw materials. The sputtering method was optimized to generate crystallized and thin perovskite films. The authors found that high Ag contents has a strong impact on the morphology of the coatings, favoring the growth of covering films with a porous wire-like morphology that showed a good catalytic activity for CO oxidation. Interestingly, the optimal composition (La
0.40Sr
0.1Ag
0.48Co
0.93O
3) displayed similar catalytic performance than this of a Pt film, and was also efficient for CO and NO abatement in a simulated Diesel exhaust gas mixture, demonstrating the promising catalytic properties of such nanostructured thin sputtered perovskite films.
Methane, a substantially more potent greenhouse gas than CO
2, is the main compound of natural gas, which is lately used with a continuous increased rate in various industrial processes and as an alternative fuel for heavy-duty transportation not excluding light-duty tracks. As a consequence, control of CH
4 emissions via catalytic deep oxidation has attracted considerable renewed attention, given that methane appears the lowest reactivity among alkanes. Under this view, Iliopoulou and co-workers [
31] synthesized a series of novel Co–Ce mixed oxide catalysts in an effort to enhance synergistic effects that could improve their redox and oxygen storage properties and, thus, their activity in methane deep oxidation. The effect of the synthesis method (hydrothermal or precipitation) and Co loading (0, 2, 5, and 15 wt%) on the catalytic efficiency and stability was investigated. Hydrothermally synthesized Co
3O
4/CeO
2 catalysts appeared superior performance due to their improved physicochemical properties (smaller crystallite size, larger surface area, and enhanced reducibility). In respect to Co loading, the optimum performance was observed over a 15 wt% Co/CeO
2 catalyst, which also presented sufficient tolerance to water presence.
Based on the fact that Pd is one of the most active catalysts for complete methane oxidation Baranova and coworkers [
32] used the concept of electrochemical promotion of catalysis (EPOC) to further promote the reaction over palladium nano-structured catalysts deposited on yttria-stabilized zirconia (YSZ) solid electrolyte. Anodic polarization (O
2− supply to the catalyst) resulted to a rate enhancement up to ~3 at 450 °C with an apparent Faradaic efficiency as high as 3000 (for a current application as low as 1 μA). Electrochemical promotion on this catalytic system showed persistent behavior the catalyst remained under promotion for a long period of time after interruption of the external bias induced EPOC. Increasing polarization time resulted in a longer-lasting persistent promotion (p-EPOC); more time was required for the reaction rate to reach its initial un-promoted value. The phenomenon was attributed to the continuing promotion by the stored oxygen in palladium oxide formed during the anodic polarization.
Taking into account that sulfur poisoning is one of the most important factors deteriorating the efficiency of diesel exhaust after-treatment systems and that bare TiO
2 appears high sulfur resistivity, Zhang et al. [
33] prepared TiO
2–CeO
2 composites by co-precipitation and studied their sulfur resistance and catalytic activity in the oxidation of diesel soluble organic fraction (SOF). They found that TiO
2-modification of CeO
2 significantly improves the catalytic SOF purification efficiency of CeO
2 besides the fact that this ceria doping does not downgrade the excellent sulfur resistance of bare TiO
2; the prepared TiO
2–CeO
2 exhibited superior sulfur resistance than e CeO
2 and commercial CeO
2–ZrO
2–Al
2O
3. TiO
2–CeO
2 characterization by X-ray diffraction (XRD) and Raman spectroscopy indicate that cerium ions can enter into the TiO
2 lattice, without forming complete CeO
2 crystals. Moreover, as confirmed by XPS and H
2-TPR, the synthesized TiO
2–CeO
2 composites appeared enhanced oxygen storage capacities (OSC) that considered responsible for their better SOF oxidation activity.
3.3. CO2 Capture/Recycling: Combining Emissions Control with Added-Value Chemical Production (Cyclic Economy)
De Lucas-Consuegra and co-workers [
34] developed a low-temperature (below 90 °C) proton exchange membrane (Sterion) electrochemical cell for the electrocatalytic conversion of gaseous CO
2 to liquid fuels. This novel system achieved gas-phase electrocatalytic reduction of CO
2 over a Cu-based cathode by using water electrolysis-derived protons generated in-situ on an IrO
2 anode. Three Cu-activated carbon cathodes with varying Cu loading (10, 20, and 50 wt% Cu–AC), and thus particle size, were tested. Products distribution was a function of the Cu loading and particle size of the Cu–AC cathode; methyl formate, acetaldehyde, and methanol were being the main reaction products, respectively, over 50, 20, and 10 wt% Cu–AC. The membrane electrode assembly (MEA) containing the cathode with the largest Cu loading and particle size (50 wt% Cu–AC, 40 nm) showed the highest CO
2 electrocatalytic activity per mole of Cu (and the lowest energy consumption values for the conversion of CO
2, 119 kW·h·mol
−1), which was attributed to the lower Cu–CO bonding strength over large Cu particles.
Wang H., Lu J.-X. and co-workers [
35] fabricated an electrocatalytic cell consisting of a 0.5 M KHCO
3 aqueous solution as electrolyte saturated with CO
2 by bubbling, a CuO/TiO
2-Nafion as working electrode, and Pt as counter and reference electrodes in order to study the electroreduction of CO
2 to added-value multi-carbon oxygenate products (ethanol, acetone, and n-propanol). The non-noble metal electrocatalyst CuO/TiO
2 was in situ reduced to Cu/TiO
2, which efficiently catalyzed CO
2 reduction, offering a maximum overall faradaic efficiency of 47.4% at a potential of −0.85 V vs. reversible hydrogen electrode (RHE). The catalytic activity for CO
2 electroreduction was strongly dependent on the CuO contents of the catalysts as-prepared, resulting in different electroactive surface areas. The significantly improved CO
2 reduction activity of CuO/TiO
2 was attributed to the high CO
2 adsorption ability of TiO
2 component of the working electrode.
Since hydrogen is currently considered as an efficient and environmentally benign energy carrier, among others, considerable attention is played by scientists worldwide for its sufficient production from hydrocarbon feedstocks (natural gas (NG), liquefied petroleum gas (LPG), etc.), biogas and bio-alcohols. To this end, Tang D. and co-workers [
36] applied chemical looping reforming (CLR) as a prospective alternative for hydrogen production via ethanol steam reforming, which is characterized by energy efficiency and inherent CO
2 capture. Taking into account that oxygen carriers (OCs) with sufficient oxygen mobility and sintering resistance still remain the main challenges for the development of high-performance materials in the CLR process, the authors explore the performance of Ni/CeO
2 nanorod (NR) synthesized by a hydrothermal method as an OC in the CLR of ethanol. Using a variety of characterization techniques, they showed that the as-prepared Ni/CeO
2-NR possesses the desired properties for CLR, i.e., high Ni dispersion, abundant oxygen vacancies, and strong metal-support interaction, all factors improving catalytic activity. Testing the material in CLR process successfully offered a H
2 selectivity of 80% in 10-cycle stability test. The authors concluded that the small particle size and abundant oxygen vacancies contributed to improve water gas shift reaction, the high oxygen mobility of CeO
2–NR effectively eliminated surface coke on the Ni particle, and the covered interfacial Ni atoms closely anchored on the underlying surface oxygen vacancies on the (111) facets of CeO
2–NR enhance the anti-sintering capability.
Ioannidou et al. [
37] contributed with a detailed and comparative catalytic-kinetic study of the performance of modified X-Ni/GDC electrodes (where X = Au, Mo, and Fe), in the form of half-electrolyte supported cells, in the reverse water gas shift reaction (RWGS). The importance of the RWGS reaction (H
2 + CO
2 → H
2O + CO) is well known, since it takes place in most of the hydrocarbon processing reactions (e.g., hydrocarbons reforming processes) as well as in co-electrolysis of H
2O and CO
2 (CO
2 utilization) in solid oxide electrolysis cells (SOECs) yielding synthesis gas (CO + H
2), as considered in the present study. Solid oxide electrolysis is a contemporary process for CO
2 capture/recycling, which is proven as an attractive method to provide CO
2 neutral synthetic hydrocarbon fuels. The X-Ni/GDC catalysts were tested at open circuit conditions in order to elucidate their catalytic activity towards the production of CO; one of the products of the H
2O/CO
2 co-electrolysis reaction. The CO production rate increases by increasing the operating temperature and the partial pressure of H
2 in the reaction mixture. Fe and Mo modification enhances CO production, and 2 wt% Fe-Ni/GDC and 3 wt% Mo-Ni/GDC electrodes were superior compared to the other samples, in the whole studied temperature range (800–900 °C) reaching thermodynamic equilibrium. No carbon formation was detected.