1. Introduction
Pottery, as an exquisite craft, is a gem of human civilization. It is a utensil mainly made of clay, which was usually used as container of food or water in ancient times. Today, the mass production of exquisite pottery is mainly for decorative crafts or tea sets. According to records, the history of human production of pottery extends more than 10,000 years, consequently pottery is of extremely important cultural and historic significance [
1]. The origin of pottery occurred independently in two regions, Northern Africa and East Asia, and spread to surrounding areas [
2]. The unearthed pottery records the development of human production and labor skills. They are also carriers of culture and history and have important archaeological and artistic value. Many historic potteries are collected in museums as cultural relics, and the history of human activities in a certain period is explained through the stories behind them. Pottery was originally produced as practical cooking utensils and containers, and its appearance was crude because of the limitations of people’s production technology. With the development of society and production levels, the aesthetics of pottery was gradually improved. The complexity of the shape of the pottery and the difficulty of the manufacturing process also reflected the development of human production skills. The pottery unearthed in various periods also reflected the local production level and productivity of the period to a certain extent. At present, most research on pottery is based on archaeology, history, and art [
3]. There is relatively little research on the physical properties of pottery and the chemical composition. Having a full understanding of the chemical composition of the pottery’s original ores and finished products and analyzing the difference before and after firing are helpful to further study the pottery making process and to improve the pottery raw material ratio and manufacturing process.
There are some studies on pottery technology and craftsmanship, and they analyze the compositions and firing skills to better know the development of pottery. McGorven conducted a chemical composition analysis on the pottery pieces of clay pots unearthed at the Jiahu site in Wuyang, Henan. The test results showed that this pottery was used to brew rice wine [
4]. M.S. Tite measured the firing temperature of pottery of different eras in Turkey, Iraq, Nigeria, Britain, China, and other regions using a thermal expansion method, and concluded that the original firing temperature of the pottery was 620–1200 °C [
5]. Meng researched pottery of all ages in the Haidai area and summarized its evolution. He measured the original firing temperature of pottery by the thermal expansion temperature measurement method and combined the physical properties to analyze the history of pottery technology development [
6]. Yu determined the chemical composition, physical phase, and microstructure of pottery samples unearthed from Yongkang Huxi, Miaoshan, Zhejiang Province, and detailed the raw materials and manufacturing process [
7]. Wang and Chen analyzed the chemical composition and physical properties of the pottery unearthed from the Beiqian site and pointed out that SiO
2 and Al
2O
3 were the main chemical compositions and determined the hardness of the pottery [
8]. Through the analysis of the chemical composition of pottery, the classification of pottery, and the development process of pottery production technology in primitive society can be studied, which is of important archaeological significance [
9]. Guan studied the craftsmanship and raw material mineral rock characteristics of Jianshui purple pottery in Yunnan, Qinzhou Nixing pottery in Guangxi, and Rongchangan pottery in Chongqing. The chemical composition, microstructure, and trace elements of the raw materials of pottery were measured and observed [
10]. It can be seen that this research simply investigated the compositions and production process of pottery, the difference between the raw ores and finished products is not involved. The quality of the raw ores and the proportion of clay materials directly affect the quality of the pottery products. Understanding the production process of pottery and the chemical composition of the original ores, and investigating the change in the chemical composition of the pottery from raw materials to finished products can provide a scientific basis for the study of pottery technology. According to such research, a deeper understanding of the composition and physical properties of pottery can be obtained to better understand the pottery production technology and to improve it.
Yunnan Jianshui purple pottery is one of the four types of famous pottery in China, produced in Jianshui County, Yunnan Province, China. Jianshui purple pottery has a history of about 3500 years, and its name is derived from its origin and color [
11]. In the 21st century, the pottery-making skills of Jianshui gradually flourished and were listed as an intangible cultural heritage [
12]. Traditionally, the main production steps of Jianshui purple pottery are shown in
Figure 1. The raw materials of Jianshui purple pottery are argillaceous siltstones, and the mineral composition of it is mainly quartz, illite, kaolinite, hematite, and so on. Its firing temperature is 1120–1180 °C, and the temperature difference of 60 °C is produced by the different hardness and firing requirements of the clay. There are special process requirements for clay preparation and embryo production during the high temperature firing of Jianshui purple pottery, which also gives it unique and excellent performance. Firstly, the hardness of Jianshui purple pottery can reach 6–7 degrees on the Mohs scale and through abrasive polishing can make the pottery as warm as jade, as clean as a mirror, with gorgeous ornamental properties. Secondly, Jianshui purple pottery is nontoxic, tasteless, and harmless to human health [
11]. Thanks to the continuous improvement of the manufacturing process and level, Jianshui purple pottery’s actual uses are hiding tea without mold, storing rice without insects, planting flowers without rotten roots, and it is a widely used, healthy, and delicate pottery product.
This paper takes Yunnan Jianshui purple pottery as its focus, and conducts X-ray fluorescence, scanning electron microscopy (SEM), energy spectrum analysis (EDS), and inductively coupled plasma mass spectrometry (ICP–MS) experiments on its raw ores, mixed clay, and finished product samples, respectively. Trace element dissolution tests of pottery cups were conducted to verify its safety as cookware and container. Comparing the trace element dissolution from purple pottery cups with the national standard, it was confirmed that Jianshui purple pottery is safe as a food-contact appliance. In the future development of pottery, this research can be used as a theoretical basis for technological improvement.
4. Discussion
The pottery embryo, made of clay mud, is a powdered material that will be sintered to a dense body by firing at high temperatures. Increasing the firing temperature as well as increasing the firing time will result in improved performance such as the bending modulus, modulus of rupture (bending strength), density, and shrinkage percentage of the pottery [
26,
27]. The driving force of sintering is surface energy. Sintering can be divided into two categories: sintering with the participation of a liquid phase and pure solid phase sintering. Because the pottery embryo body composition contains potassium oxide and other fluxes, it can lower the sintering temperature and expand the sintering range. Therefore, purple pottery will form a liquid phase during the firing process, which in turn can promote sintering. The sintering process is of great importance for pottery production.
According to the experimental results, the main chemical compositions of the Jianshui purple pottery’s raw ore are SiO2, Al2O3, Fe, and K2O, and purple soil is the main source of Fe. The SEM images of the raw ore samples show obviously clay characteristics, with a large number of holes evenly distributed. The clay minerals are irregularly flaky, and the quartz is distributed in granular form. Due to the mixing and extrusion, the SEM image of the mixture sample shows that the structure is dense and compact. It can be seen from the SEM images of the finished pottery samples that the clay minerals have been sintered together, and many tiny holes are formed because (1) the gas inside the clay and generated from raw material clay minerals has not been exhausted during the firing process, (2) the formation of the liquid phase during sintering, and (3) the phase transformation of quartz particles at high temperatures and its equivalent shrinkage during cooling. The oxidation firing method fully oxidizes the Fe in the oxidizing flame product to ferric, which appears red. The Fe in the product of the reduction firing method is ferrous, so the reducing flame product appears black.
As shown in
Figure 9, the composition changes of pottery before and after firing mainly show that the percentages of SiO
2 and Al
2O
3 increase, and Fe and LOI decrease. The melting point of SiO
2 is 1650 °C, and the melting point of Al
2O
3 is 2054 °C, which is much higher than the firing temperature of pottery. Most of the Fe is present in the silicate matrix and in the form of iron oxides [
28]. The mixed clay composition contains small amounts of K
2O, TiO
2, and Na
2O, which can be used as fluxes at high temperatures. Because of their presence, the iron oxides melt during the firing of the pottery and form a liquid phase. The formation of the liquid phase can promote densification because of the higher atom diffusion rates. Therefore, the melting of iron oxides to form the liquid phase will make the pottery embryo denser on the one hand, and cause the iron oxides in the pottery embryo to be melted and lost on the other hand. The chemical composition of the pottery embryo reaches a stable state after firing at high temperatures, and there is almost no LOI remaining. Consequently, after firing, the percentages of Fe and LOI in pottery embryos obviously decrease, while the percentage of other major compositions will slightly increase.
G. A. DE LA FUENTE studied the chemical and mineralogical characterization of a set of 19 Aguada Portezuelo pottery sherds from Catamarca, Northwestern Argentina [
29]. Particle-induced X-ray emission (PIXE) concentrations for major, minor, and trace elements was conducted. According to the composition characteristics such as elements ratio and elements concentrations, these samples were divided into three groups. The element concentration for the compositional groups are shown in
Table 6.
K. B. Dasari et al. detected element concentrations of six representative ancient potteries from Srikakulam, Visakhapatnam, and East Godavari [
30]. The test results of his research are as shown in
Table 7. Part of the data was missing because their concentrations were below the detection limit.
As a food utensil, pottery should not contain too many trace elements, otherwise it will inevitably pose a threat to the health of the users. The concentrations of trace elements in pottery are closely related to its place of origin, materials, and production process. As shown in
Figure 10, the trace element content of pottery from Aguada Portezuelo(P1) and K. B. Dasari’s study(P2) was averaged to compare the trace element levels of Jianshui purple pottery. Overall, Jianshui purple pottery showed far lower concentrations, which indicate that it has advantages in terms of human health.
Therefore, the low trace element content level of Jianshui purple pottery can also be reflected in its dissolution. Compared to the standard for drinking water, the trace element content of the extracts from the purple pottery cups, whether at room temperature, high temperature, or after cooking, were all far below the limit for drinking water. To sum up, the level of trace elements leached from Jianshui purple pottery cups is very low, and it is fully in line with human health standards when it is used as tableware and cooking utensils.