Microstructure and Mechanical Behavior of Cu–Al–Ag Shape Memory Alloys Processed by Accumulative Roll Bonding and Subsequent Annealing
Abstract
:1. Introduction
2. Materials and Methods
2.1. Starting Materials and ARB Processing of Multi-Layered Composites
- Degreasing the sheets with acetone in order to remove surface contaminations.
- Scratching the sheets with a stainless-steel brush in order to promote cold welding between the layers during the ARB process.
- Sectioning the sample into two halves.
- Stacking them again, repeating the ARB process up to nine passes.
2.2. Alloy Fabrication from the ARB-Processed Layered Composites via Heat Treatment
2.3. Characterization of the Phase Composition and the Microstructure
2.4. Mechanical Characterization
3. Results and Discussion
3.1. Microstructure of the ARB-Processed and the Subsequently Annealed Samples
3.1.1. Microstructure of the Sandwich-like Specimens Obtained by ARB
3.1.2. XRD Study of the Evolution of the Phase Composition during Annealing of the ARB-Processed Samples
3.1.3. Microstructure Analysis of the Annealed Samples
3.2. Effect of Phase Composition and Microstructure on Mechanical Properties
3.2.1. Microhardness of the ARB-Processed and the Subsequently Annealed Samples
3.2.2. Tensile Testing
3.2.3. Shape Memory Behavior of the Alloys Containing a High Fraction of the β-Phase
4. Conclusions
- The ARB-processed samples contain Cu and Al layers or layer fragments since intermetallic phases were not formed due to the slow diffusion of Cu and Al at room temperature. The dislocation density in the main Cu phase was about 7 × 1014 m−2, irrespective of the number of ARB cycles and the Ag content. The early saturation of the dislocation density can be attributed to the addition of Ag powder to the Cu–Al system and the corresponding modification of the ARB process. Namely, the presence of silver powder between Cu and Al layers hindered the development of bonding between them. Therefore, three rolling steps were used during the first cycle of ARB and the density of dislocations became high even after the first cycle. The grain size after nine cycles was a few microns.
- During heat treatment of the ARB-processed samples, new intermetallic phases such as β1-AlCu3, Al4Cu9, and γ-AlCu3 were formed. For the lowest Ag content (1 wt.%), the main phase was the brittle Al4Cu9, irrespective of the temperature of heat treatment. For higher Ag concentrations (2 and 3 wt.%), the annealed samples contain mainly the β1-AlCu3 phase. After 60 min of annealing, the best phase compositions were achieved at 950 and 850 °C for the samples containing 2 and 3 wt.% Ag, respectively. The martensite phase consisted of very fine lamellas with a thickness of one micron or less. Since dislocations and grain boundaries facilitate the nucleation of new phases, ARB processing must have a significant role in obtaining fine-grained martensite microstructure during annealing.
- The heat treatment at 850 and 950 °C for 60 min increased the microhardness and the strength of the presently studied Cu–Al–Ag alloys due to the formation of fine-grained hard intermetallic phases. For the samples containing 2–3 wt.% Ag, annealing at 950 and 850 °C for 60 min after nine cycles of ARB increased the hardness from about 130 to 280 HV and the tensile strength from 340–360 to 460–520 MPa.
- The alloys containing 2 and 3 wt.% Ag, processed by nine ARB cycles and then annealed at 950 and 850 °C for 60 min, respectively, exhibited a good SME. The recovered strain was about 3% while the tensile strength was as high as ~500 MPa. These values are outstanding among the Cu–based SMAs.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Starting Materials | Composition (wt.%) | Weight (g) | Number of Layers | Dimensions of the Sheets (mm3)/Particle Size of the Powder (μm) |
---|---|---|---|---|
Cu sheets | Pure Cu (>99.9) | 80.46 | 4 | 150 × 30 × 0.5 |
Al sheets | Pure Al (>99) | 10.935 | 3 | 150 × 30 × 0.3 |
Ag powder | Pure Ag (>99) | 5, 10, and 15 | - | <5 |
Sample | <x>area (nm) | ρ (1014 m−2) |
---|---|---|
C11 | 103 ± 12 | 9.2 ± 1.0 |
C15 | 91 ± 10 | 6.4 ± 0.8 |
C19 | 70 ± 9 | 7.4 ± 0.9 |
C21 | 87 ± 10 | 6.8 ± 0.8 |
C25 | 93 ± 10 | 7.3 ± 0.9 |
C29 | 80 ± 9 | 6.4 ± 0.8 |
C31 | 65 ± 8 | 6.2 ± 0.7 |
C35 | 83 ± 9 | 6.8 ± 0.8 |
C39 | 67 ± 8 | 7.4 ± 0.9 |
Sample Name | γ-AlCu3 | β1-AlCu3 | Al4Cu9 | CuO | Cu2O | CuAlO2 |
---|---|---|---|---|---|---|
A2-750-60 | 27 | 32 | 41 | - | - | - |
A2-850-60 | 10 | 51 | 39 | - | - | - |
A2-950-60 | - | 82 | - | 12 | 3 | 3 |
A2-1050-60 | - | 82 | - | 5 | - | 13 |
Sample Name | β1-AlCu3 | CuO | Cu (Al) | Ag | CuAlO2 | Cu2O |
---|---|---|---|---|---|---|
A3–750–60 | 89 | 8 | 2 | - | - | 1 |
A3–850–60 | 95 | 4 | - | 1 | - | - |
A3–950–60 | 79 | 5 | 11 | 2 | 3 | - |
A3–1050–60 | 66 | - | 12 | - | 22 | - |
Sample | Cu Layers | Al Layer | C15 | C19 | C25 | C29 | C35 | C39 |
---|---|---|---|---|---|---|---|---|
Microhardness (HV) | 55 | 26 | 101 | 124 | 109 | 131 | 108 | 133 |
Sample | A1–950–60 | A2–850–60 | A2–950–60 | A3–850–60 | A3–950–60 |
---|---|---|---|---|---|
Microhardness (HV) | 210 | 245 | 270 | 281 | 266 |
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Seifollahzadeh, P.; Alizadeh, M.; Szabó, Á.; Gubicza, J.; El-Tahawy, M. Microstructure and Mechanical Behavior of Cu–Al–Ag Shape Memory Alloys Processed by Accumulative Roll Bonding and Subsequent Annealing. Crystals 2022, 12, 1167. https://doi.org/10.3390/cryst12081167
Seifollahzadeh P, Alizadeh M, Szabó Á, Gubicza J, El-Tahawy M. Microstructure and Mechanical Behavior of Cu–Al–Ag Shape Memory Alloys Processed by Accumulative Roll Bonding and Subsequent Annealing. Crystals. 2022; 12(8):1167. https://doi.org/10.3390/cryst12081167
Chicago/Turabian StyleSeifollahzadeh, Parinaz, Morteza Alizadeh, Ábel Szabó, Jenő Gubicza, and Moustafa El-Tahawy. 2022. "Microstructure and Mechanical Behavior of Cu–Al–Ag Shape Memory Alloys Processed by Accumulative Roll Bonding and Subsequent Annealing" Crystals 12, no. 8: 1167. https://doi.org/10.3390/cryst12081167
APA StyleSeifollahzadeh, P., Alizadeh, M., Szabó, Á., Gubicza, J., & El-Tahawy, M. (2022). Microstructure and Mechanical Behavior of Cu–Al–Ag Shape Memory Alloys Processed by Accumulative Roll Bonding and Subsequent Annealing. Crystals, 12(8), 1167. https://doi.org/10.3390/cryst12081167