3.1. Comparative Analysis of Changes in the Structural Disorder of a Damaged Alloy Layer upon Irradiation with Heavy Ions
The assessment of structural disorder, which was influenced by the type of external factors (such as varying the type of irradiation ions and fluence), involved calculating the extent of deformation-induced distortion in the crystal lattice volumes of the samples under irradiation compared to their initial values before irradiation. Additionally, the concentration of defective regions within the damaged layer was calculated. These calculation results are presented in
Figure 2 and
Figure 3. The swelling value was ascertained by evaluating the alterations in the crystal lattice volume before and after irradiation, and this evaluation depended on the irradiation fluence. The deformation factor was determined by examining the changes in the crystal lattice parameters before and after irradiation. When calculating the swelling values and the concentration of defective inclusions in the specimens, their penetration depths were considered by measuring their X-ray diffraction patterns followed by their subsequent analyses.
The overall pattern of alterations in the structural parameters, particularly the expansion of the crystal lattice, suggests the emergence of isotropic tensile strain distortions within the structure. These distortions cause an increase in the crystal structure’s parameters and volume. The isotropic nature of these distortions arises from the body-centered crystal lattice type, wherein any deformation distortion is equally likely to result in a lattice volume change. Additionally, it is important to highlight that the nature of these structural modifications, such as the expansion of the crystal lattice, exhibits a non-linear relationship with the irradiation fluence. The most significant alterations were only observed within the fluence range from 10
14 to 10
15 ion/cm
2. This pattern of changes in the deformation distortion of the crystal structure can be elucidated by considering the cumulative effect linked to the growing irradiation fluence. Consequently, this results in an increased level of structural damage caused by the interaction between the incident ions and the alloys’ crystal structure. In this case, when exposed to low irradiation fluences (10
10–10
12 ion/cm
2), the formation of structurally deformed regions within the alloys, along the path of the ions, exhibited localized characteristics, with dimensions on the order of 5–10 nm in diameter. This localized nature of deformation arose due to the random and chaotic nature of the irradiation process, leading to a relatively low likelihood of two ions simultaneously hitting the same point. Additionally, the isolated structurally deformed regions within the damaged layer were primarily attributed to ionization processes involving the redistribution of electron density and the creation of vacancy or point defects, most of which have the potential to undergo annihilation following irradiation. Consequently, within the structure of the damaged layer at these specific irradiation fluences, minor structural alterations were detected, signifying an increase in the crystal lattice volume. Moreover, the concentration of defective inclusions remained below 0.01%. The impact of ionization losses stemming from the incident ions and the related processes they trigger on the extent of radiation-induced damage was not only evident at high fluences but also at lower ones (10
10–10
12 ion/cm
2). This phenomenon became particularly apparent in a comparative analysis of structural changes when irradiated with the Kr
15+ and Xe
23+ ions. Under low irradiation fluences (10
10–10
12 ion/cm
2), a noticeable rise in the concentration of the defective fraction was apparent when irradiated with Xe
23+ ions, especially in the case of single-component alloys, which, when subjected to an overall analysis of observed alterations, displayed the least resistance to external influences. As irradiation fluence grew beyond 10
12–10
13 ion/cm
2, there was a significant spike in the concentration of the defective fraction within the damaged layer. Concurrently, there was an elevation in deformation within the volume of the crystal lattice, signifying an accelerated destructive alteration in the crystal structure of the damaged layer. These alterations can be elucidated by considering the accumulation of structural distortions and the amalgamation of previously isolated structurally deformed regions into larger clusters or complex defects due to heightened density (research has shown that at fluences exceeding 10
12 ion/cm
2, there is an overlapping effect). Additionally, more conspicuous structural modifications in the samples when exposed to the heavy Xe
23+ ions at the same fluences indicated disparities in the values of the structural distortions. These distortions formed along the path of ion movement within the material during their interaction with incoming ions and manifested as increased dimensions compared to analogous changes induced via irradiation with Kr
15+ ions. Simultaneously, these discrepancies were predominantly attributed to the ionization losses incurred by incident ions during their interactions with the electron shells. This interaction engenders heterogeneities in the distribution of electron density, and as a result, ionization processes give rise to the creation of residual mechanical stresses. These residual mechanical stresses manifested as deformation distortions within the crystal structure, which are linked to ionization processes [
26,
27,
28,
29]. An elevation in the concentration of residual mechanical stresses within the structure of the damaged layer precipitated hastened degradation, manifesting as volumetric swelling of the crystal lattice. This swelling was associated with deformation distortions at interplanar distances and the formation of vacancy defects.
Figure 4a presents a comparative assessment of alterations in the expansion of the crystal lattice in the examined alloys when subjected to the highest irradiation fluence, which signifies the deformation distortions and radiation-induced disordering within the damaged layer. Examination of the collected data revealed a more pronounced structural distortion and an accumulation of deformation-related structural distortions in the alloy specimens exposed to the heavy Xe
23+ ions. For instance, in the case of the Nb alloys, the extent of structural distortion, represented via lattice expansion, when subjected to the heavy Kr
15+ and Xe
23+ ions, with a fluence of 10
15 ion/cm
2, was 7.0% and 10.3%, respectively. In the case of the NbTi alloys, these figures were approximately 5.6% and 6.7% when exposed to the heavy Kr
15+ and Xe
23+ ions, respectively. As for the NbTiV alloys, these metrics stood at 3.6% and 5.7% for the heavy Kr
15+ and Xe
23+ ions, respectively. Notably, the NbTiVZr alloy samples exhibited the highest resistance to swelling, with swelling values of 2.3% and 3.7% at an irradiation fluence of 10
15 ions/cm
2 when exposed to the heavy Kr
15+ and Xe
23+ ions, respectively. When comparing the swelling levels across different alloys, it was evident that, in comparison to the Nb alloy, the resistance to deformation distortions resulting from irradiation was approximately 20%, 50%, and 70% higher for the NbTi, NbTiV, and NbTiVZr alloys, respectively.
One of the key factors contributing to the enhanced resistance against detrimental lattice swelling caused via the accumulation of radiation-induced damage and tensile strain distortions can be attributed to alterations in the dislocation density within the alloys, particularly with an increase in the number of components in their composition. This leads to the establishment of additional boundary effects that act as safeguards against severe distortion during high-dose irradiation.
Figure 4b illustrates the outcomes of a comparative analysis of dislocation density changes in alloys as a function of the number of components in their composition, focusing on their resistance to swelling at the maximum irradiation fluence of 10
15 ion/cm
2. These data presented clearly demonstrate a direct relationship between resistance to swelling and variations in the dislocation density. In other words, when the samples exhibit higher dislocation densities (which occur due to changes in the number of alloy components), the surface layer’s structure exposed to irradiation experiences fewer structural distortions and tensile deformations. The accumulation of these distortions is what ultimately leads to swelling and material degradation.
When considering the application of these alloys as structural materials subjected to ionizing radiation, especially irradiation with heavy ions similar in energy to nuclear fuel fission fragments, understanding the kinetics of radiation damage accumulation and crystal structure deformation is a crucial factor in assessing their potential and possible uses. The acquired data revealed that altering the alloy’s composition results in an improved resistance to consequences like deformation swelling, which arises from the accumulation of radiation-induced damage in the surface layer. This rise in stability and resistance to radiation swelling was due to the following factors. Firstly, a change in the amount of components in the alloys leads to the emergence of additional inter-boundary effects associated with the formation of smaller grains, which, in turn, leads to an increase in the dislocation density, a change which leads to strengthening and increased resistance to swelling. Also, the presence of inter-boundary effects associated with grain sizes led to the appearance of additional defect sinks, which leads to an increase in the number of annihilated point defects and vacancies at the sink boundary. The review published by Zhang, Z., et al. [
30] provides a thorough description of the effect of grain boundaries and dislocation strengthening in high-entropy alloys. The findings and explanations within this review are consistent and elucidate the structural modifications observed in this study. These changes were linked to an enhanced resistance to radiation swelling, which correlated with a rise in the number of components in the alloy. Furthermore, as indicated by Xia S. Q. et al. [
31], altering the type of high-entropy alloy results in an improved resistance to radiation embrittlement due to the specific crystal’s structure and its remarkable stability against external influences. The established relationships between changes in the dislocation density and the extent of structural disorder (swelling) reveal the beneficial impact of dislocation strengthening. This effect was linked to the reduction in grain size and, consequently, the emergence of numerous inter-boundary influences that impede the migration of vacancy and point defects. These inter-boundary effects also create additional hindrances to the deformation distortion of the crystal’s structure.
3.2. Effect of Irradiation with Heavy Ions on Changes in the Strength Properties of the Alloys
Figure 5 presents the findings related to variations in the hardness of alloy samples under different external influences. These observed trends depict the decline in hardness values as radiation damage accumulated and structural disorder occurred, with increasing irradiation fluence.
The overall trends in the alterations of hardness in the studied alloys exhibited clear dependencies on both the type of ion exposure (i.e., the type of ions) and the irradiation fluence. Furthermore, it is crucial to consider the alloy’s composition when analyzing the changes in hardness. Evaluations of hardness modifications associated with varying components revealed the following: the addition of titanium to an alloy resulted in a 14.8% increase in hardness, introducing vanadium to a two-component alloy led to a 35.7% hardness increase, and in the case of the NbTiVZr alloy, there was a remarkable hardness increase of over 116% when compared to the Nb alloy. Moreover, these changes in hardness for the initial samples have a good correlation with the data on changes in the dislocation density, which indicates the formation of the so-called effect of dislocation hardening of alloys, with variations in the number of components in them.
Examining alterations in the hardness values of alloys with increasing irradiation fluence revealed that the most substantial changes occur when the irradiation fluence surpasses 1013 ion/cm2 when exposed to the Kr15+ ions and exceeds 1012 ion/cm2 when exposed to the Xe23+ ions. In this scenario, the observed trend of changes, specifically the decline in hardness values at equivalent irradiation fluences for various ions, signifies a more pronounced softening of the alloys during irradiation with Xe23+ ions. In this context, altering the type of ions from Kr15+ to Xe23+ during irradiation resulted in a more significant 1.5- to 2.0-fold reduction in resistance to softening under the same irradiation fluences. This phenomenon may stem from substantial structural modifications induced via Xe23+ irradiation during the interaction between the incident ions and the alloy’s crystal lattice, coupled with substantial ionization losses that can trigger changes across a larger volume compared to Kr15+ ion irradiation (referring here to differences in the diameters of structurally deformed regions formed along the trajectory of ion movement within the damaged layer). It is worth highlighting that as the number of components in the alloys increases, it not only results in a higher initial hardness but also a greater resistance to softening under high-dose irradiation. In the instance of the NbTiV and NbTiVZr alloys, the resistance to softening at the maximum irradiation fluence exceeded the value for the Nb alloy by more than 3–5 times, demonstrating the beneficial impact of the dislocation strengthening factor on enhancing stability against softening.
Figure 6 presents comparative data on the dependence of the changes in softening (decrease in hardness) on the degree of structural disorder, with changes in the irradiation fluence and the type of incident ions. The softening degree was assessed by comparing the obtained data on the hardness of the samples in the initial state with the irradiated data, followed by conversion into a percentage.
The overall pattern of the depicted relationships between the extent of softening (hardness decrease) and the level of structural changes resulting from deformation-induced distortions of the crystal structure (i.e., its swelling due to deformation) demonstrates a close alignment of the data. When the swelling of the crystal lattice was minimal, signifying isolated structurally deformed regions (at low fluences of 1010–1012 ion/cm2), the decline in the strength properties was also minimal, typically less than 0.5–1%. Simultaneously, the occurrence of what is referred to as dislocation strengthening within the alloy compositions, as the number of components increases, resulted in a heightened resistance to a significant reduction in hardness and softening of the alloys. For the four-component alloys, this translated into a reduction of over five times in the degree of disorder compared to similar alterations observed in a Nb alloy at the maximum irradiation fluences of the Kr15+ and Xe23+ heavy ions. The critical thresholds for structural characteristic alterations, beyond which a noticeable decline in strength properties becomes evident, were associated with a 4–5% enlargement in the crystal lattice volume. Upon surpassing these thresholds, a marked deterioration in strength properties and a reduction in crack resistance became apparent. Additionally, the ionization losses incurred during the interaction between the incident ions and the crystal structure play a significant role in this context. Under irradiation with Xe23+ ions, the degradation in strength characteristics occurred at a considerably accelerated rate compared to irradiation with Kr15+ ions. This was evident in the fluctuating dynamics of strength characteristics and their fluctuations relative to the degree of structural disorder. Notably, this effect was most pronounced in the one- and two-component alloys. Conversely, in the case of the NbTiV and NbTiVZr alloys, this effect was less conspicuous. This discrepancy can be attributed to the dislocation strengthening factor, which impedes microcrack propagation within the structure, erecting barriers in the form of boundary effects and dislocation loops.
The hardening effects observed for the NbTiV and NbTiVZr alloys were due to their increased resistance to radiation-induced swelling associated with the accumulation of radiation damage (including point defects, vacancies, and primary knocked-out atoms). In this case, the hardening effects observed for these alloys, with increasing irradiation fluence (as well as with changing the type of ions during irradiation), are in good agreement with several experimental works [
32,
33], in which this hardening was explained by dislocation strengthening. In the case of a high dislocation density, as well as the presence of inter-boundary effects (associated with small grain sizes), the propagation of microcracks in the structure under external loads is difficult, which leads to an increase in resistance to embrittlement and destruction of strength properties. Notably, as illustrated in
Figure 6, the most pronounced hardening effect was observed in the NbTiVZr alloys. These alloys possess an equiatomic distribution of elements in their structure, which contributes to an elevated resistance to embrittlement and destruction, as elaborated in the studies published by the authors of [
30,
31,
32].
3.3. Evaluation Results of the Studied Alloy Samples for Thermal Heating Resistance
An essential criterion for assessing the durability of alloys under operational conditions is the retention of their strength properties when subjected to elevated temperatures, typically in the range from 700 to 1000 °C. Elevated temperatures can potentially result in a detrimental alteration of the alloys’ strength characteristics due to specific processes, such as oxidation or volumetric thermal expansion. Such a decline in hardness can exert adverse consequences for the subsequent performance of the alloys and the products derived from them. In the case of using these alloys as structural materials for high-temperature nuclear reactors, which have the greatest prospects for the development of the nuclear industry in the coming decades, the stability of the alloys and the preservation of the stability of structural and strength properties under high-temperature operating conditions is one of the key factors. Under high-temperature operating conditions (700–1000 °C), the crystal lattice of the alloy undergoes additional changes associated with an increase in the intensity and amplitude of thermal vibrations of atoms, which, together with the accumulation of radiation damage, can lead to accelerated degradation and embrittlement of the damaged layer. In this case, accelerated degradation can result in a decline in the strength characteristics, which will adversely affect the resistance to external mechanical influences.
It is noteworthy that, despite niobium’s considerable promise in materials science, niobium-based alloys are particularly susceptible to high-temperature degradation, primarily due to niobium’s pronounced oxidizing tendencies when exposed to elevated temperatures.
Figure 7 displays the outcomes regarding variations in the hardness values observed in the studied alloy samples before and after undergoing tests for thermal stability, while being subjected to thermal heating within the temperature range from 700 to 1000 °C. The overall trend evident from these relationships underscores the adverse impact of thermal heating, resulting in a reduction in the strength characteristics, as reflected by a decline in the hardness values in the examined samples as the heating temperature rose. Notably, the alloys based on niobium (Nb) exhibited the least resistance to these influences, and both the original (non-irradiated) samples and the irradiated ones exhibited a rather steep reduction in their hardness values with growing test temperature. Concerning the initial samples of the NbTi, NbTiV, and NbTiVZr alloys, the most notable decline in hardness was only noticeable at temperatures surpassing 800 °C. This observation underscores the beneficial impact of incorporating additional components in enhancing resistance to high-temperature degradation. In the case of the irradiated samples, this decline was more pronounced, signifying the influence of accumulated structural distortions in the damaged layer on the decreased resistance to high-temperature degradation. The analysis of the acquired data revealed a direct correlation between the initial structural distortions in the irradiated samples (with variations in ion types) and the extent of hardness reduction during high-temperature stability assessments. In instances where structural distortions were minimal, as seen in the NbTiV and NbTiVZr alloys exposed to Kr
15+ ion irradiation, the decline in hardness was less significant compared to the samples that were subjected to Xe
23+ ion irradiation, where the value of structural distortions (i.e., the degree of lattice swelling) was 1.5 to 2 times higher.
Using the data acquired from the alterations in hardness values during thermal resistance tests of the initial alloy specimens and those exposed to the heavy ions Kr
15+ and Xe
23+, relationships illustrating the variations in the extent of hardness reduction for all samples under different thermal resistance conditions were formulated. The results of this comparative analysis can be seen in
Figure 8. These data were obtained by comparing the hardness values measured before and after the high-temperature tests. This not only allowed for an assessment of the alloys’ resistance to radiation damage but also for determination of the impact of accumulated radiation damage (deformation distortions in the crystal structure) on the maintenance of the strength properties during thermal heating. These findings were presented as graphs, showing the changes in the hardness reduction metrics for each type of sample studied, contrasting between the initial and irradiated samples.
As shown in the presented data, the Nb alloys, both in the original and irradiated states, proved to be the least resistant to high-temperature degradation. At the same time, the destructive changes in hardness for these alloys was primarily due to the low thermal stability of niobium, which can lead to its oxidation through the formation of an oxide layer on the surface, the thickness of which directly depends on the time and temperature of thermal exposure [
34,
35,
36]. Moreover, in the case of the irradiated samples, the decrease in their hardness was about 30–50% at temperatures of 900–1000 °C, which indicates the low stability of the irradiated samples to high-temperature degradation, as well as its acceleration due to accumulated structural distortions in the damaged layer. In this case, as shown in the study published by the authors of [
37], accelerated degradation can be caused via the formation of oxide layers on the surface, which, in the case of a near-surface layer damaged by irradiation, can contribute to its accelerated degradation and peeling, which leads towards a sharp deterioration in hardness.
When considering the original samples, it became evident that the NbTiV and NbTiVZr alloys exhibited the highest resistance to thermal impacts. For these alloys, the rise in temperature from 700 to 900 °C did not result in substantial changes in their hardness values following the heat resistance tests. Even when subjected to thermal heating at 1000 °C, the reduction in hardness remained within the range of 3–4% compared to the initial values. However, in the case of the irradiated samples of the NbTiV and NbTiVZr alloys, a more pronounced decrease in hardness was observed at temperatures ranging from 800 to 1000 °C. This was attributed to the influences of accumulated structural distortions and residual mechanical stresses within the damaged layer, which, when subjected to external temperature influences, expedited the process of strength degradation. The heightened resistance to thermal degradation over prolonged periods exhibited by the NbTiV and NbTiVZr alloys can be attributed to their structural characteristics, which stem from the equiatomic distribution of elements within their structures. This distribution reduces the thermal oscillations of atoms within the crystal lattice, consequently resulting in an enhancement of the softening resistance.
Therefore, upon analyzing these dependencies, we can infer that when subjected to heavy ion irradiation with Kr15+ and Xe23+, the NbTiV and NbTiVZr alloys experience a less pronounced acceleration of these processes, causing detrimental alterations in their strength properties. In contrast, the Nb and NbTi alloys exhibited accelerated surface degradation and a significant deterioration in the stability of their strength characteristics upon irradiation.