Evaluation of Bond Strength of Concrete Repaired Using Polyurethane Grout Material under Static and Impact Loads Coupled with Statistical Analysis
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
Sample Preparation
2.2. Testing Methods
2.2.1. Impact Strength Test
2.2.2. Compression and Bond Strength Test
3. Results and Discussion
3.1. Flexural and Compression Properties of the Composite Specimen
3.2. Bond Properties of the NC-to-NC Repaired Specimen
3.3. Impact Resistance of the Repaired U-Shaped Specimen
3.3.1. Impact Strength of NC-R Specimen
3.3.2. Impact Strength of NC-to-NC Repaired Specimen
3.4. Coefficient of Variation (CoV) and Ductility Index (λ) of Test Specimens
3.5. Statistical Analysis of Impact Strength Data
3.5.1. Normal and Probability Distribution of NC-R Specimen
3.5.2. Normal and Probability Distribution of NC-to-NC Repaired Specimens
3.6. Failure Pattern of the Test Specimen
4. Conclusions
- Polyurethane binders effectively repair materials that provide adequate bond strength between the NC substrates, which exceeds the minimum allowable bond strength specified by the ASTM ACI 546-06 for rehabilitating impaired concrete structures.
- The flexural strength of the reference beam is slightly higher than that of the repaired beam specimen. However, the repaired specimen exhibits a more significant deflection than the NC-R samples. The compressive strength of the NC-to-NC repaired specimens loaded along and parallel to the interface plane revealed a decrease in compressive strength of 47.3% and 31.5% compared to the NC-R samples, respectively.
- The mean number of blows at the cracking stages appeared nearly equal for reference and repaired NC-to-NC specimens, indicating the effectiveness of the PU matrix in bonding the two pieces together with high strength under repeated impact loads.
- Common failure patterns were observed for all NC-to-NC repaired specimens, which were characterized by the separation of the two bonded components occurring at interface. However, the cube specimen tested perpendicular to the applied load exhibited the crushing and spalling of concrete at the upper section of the specimen.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Specimen ID | Cement | Sand | Medium Aggregate | Water |
---|---|---|---|---|
NC | 425 | 718 | 966 | 170 |
Specimen ID | PU Resin | Diluent (kg/m3) | |
---|---|---|---|
Polyol (kg/m3) | PAPI (kg/m3) | ||
PU matrix | 362 | 60 | 7.2 |
S/N | NC-R | NC-to-NC Specimen | ACI min Acceptable Value |
---|---|---|---|
1 | 6.2 | 2.5 | - |
2 | 6.7 | 2.9 | - |
3 | 6.0 | 3.0 | - |
Average | 6.3 | 2.8 | 1.7–2.1 |
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Haruna, S.I.; Ibrahim, Y.E.; Al-shawafi, A. Evaluation of Bond Strength of Concrete Repaired Using Polyurethane Grout Material under Static and Impact Loads Coupled with Statistical Analysis. Polymers 2024, 16, 2729. https://doi.org/10.3390/polym16192729
Haruna SI, Ibrahim YE, Al-shawafi A. Evaluation of Bond Strength of Concrete Repaired Using Polyurethane Grout Material under Static and Impact Loads Coupled with Statistical Analysis. Polymers. 2024; 16(19):2729. https://doi.org/10.3390/polym16192729
Chicago/Turabian StyleHaruna, Sadi Ibrahim, Yasser E. Ibrahim, and Ali Al-shawafi. 2024. "Evaluation of Bond Strength of Concrete Repaired Using Polyurethane Grout Material under Static and Impact Loads Coupled with Statistical Analysis" Polymers 16, no. 19: 2729. https://doi.org/10.3390/polym16192729
APA StyleHaruna, S. I., Ibrahim, Y. E., & Al-shawafi, A. (2024). Evaluation of Bond Strength of Concrete Repaired Using Polyurethane Grout Material under Static and Impact Loads Coupled with Statistical Analysis. Polymers, 16(19), 2729. https://doi.org/10.3390/polym16192729