1. Introduction
Sewage sludge (SS) is an organic byproduct derived from wastewater treatment plants (WWTP) that may contain a large amount of organic matter (OM) and plant nutrients, including nitrogen (N), phosphorus (P), and micronutrients [
1,
2,
3]. While SS is often discarded in landfills [
4], it has enormous potential as a fertilizer to improve soil fertility in both agricultural [
5] and agroforestry operations [
6].
The use of SS as a fertilizer or soil amendment is becoming increasingly popular worldwide. Matos [
7] reported that the USA and several European countries utilized more than 50% of SS in agriculture. In Brazil, the National Council of the Environment (Conselho Nacional do Meio Ambiente—CONAMA) regulates agricultural and forestry use of SS—CONAMA Resolution 498/2020 [
8]. While CONAMA encourages SS use in agriculture, there are concerns that have limited SS adoption in Brazil, as evidenced by the fact that less than 3% of SS in Brazil is currently used in agriculture [
7]. Such low SS adoption is also attributed to the scarcity of research into SS use as a fertilizer or soil amendment in Brazil. However, the prominent role of Brazil as a major agricultural commodity producer in the global markets [
9] warrants that fertilizers such as SS must receive further research attention. Recently, the Brazilian government approved a revision of the aforementioned Resolution [
10], clarifying there are no further restrictions in the use of composted sewage sludge (CSS) as an organic fertilizer.
Despite having potentially toxic elements and pathogens, including helminth eggs, protozoan cysts, and
Escherichia coli [
11], CSS can be a valuable fertilizer option in both agricultural and forestry operations [
12]. Indeed, composting processes substantially reduced pathogenic loads [
13], which has also proven to be a relatively low-cost technique for providing stabilization in terms of organic matter, nutrients, and general physical-chemical characteristics [
14,
15]. Composting results in a product that can be used safely and classified by national and international regulations as organic fertilizers [
16]. As a matter of fact, when CSS is applied at agronomic rates, both Guerrini et al. [
16] and Jakubus and Graczyk [
17] found that potentially toxic element concentrations did not increase over natural background concentrations (NBC) or quality reference values in soils. The large consumption and high cost of fertilizers in the agricultural sector necessitates the use of alternative micronutrient sources to reduce demand for mineral fertilizers and increase profitability [
18].
Apart from CSS, several other mineral and organic materials have been investigated as soil fertilizers in infertile soils as potential alternatives to synthetic fertilizers. Examples include biochar (alone or in composted mixtures), livestock manures, woody residues (sugarcane bagasse, food processing biproducts), and minerals [
19,
20,
21]. Mixtures that include both organic and mineral materials, such as lake-dredged materials [
22,
23], or a combination of the previous mineral-organic materials, have also been explored. The primary problems in their re-use, in comparison with CSS, as fertilizers in infertile soils include: (i) higher market cost (zeolite, struvite, clay minerals); (ii) poor market availability and environmental accessibility (lake-dredged materials); (iii) requiring complex and expensive technologies for amendment/fertilizer formulation (biochar, biochar-composted mixtures, struvite); (iv) restrictions imposed on their re-use (fly ash, slag, lake-dredged materials, livestock manure, food processing biproducts); and (v) low effectiveness when used alone (limestone, wood residues) [
20,
21,
22,
23].
Additional advantages of CSS re-use in agriculture relate to: (i) its accessibility as it is produced in great amounts at WWTP; (ii) its costs, mainly related to its transport that can be substantially reduced by using CSS in areas close to WWTP [
15,
16]; (iii) satisfaction of the circular economy perspective [
24], i.e., waste recyclable materials are re-used by reintroducing it into the economy as new raw materials, thus ensuring and increasing the security of supply [
17]. Indeed, as argued by Barros et al. [
25], byproducts re-use in agriculture must guarantee not only adequate amounts of high-quality food production but also avoid natural resources deterioration. In other words, it must be both environmentally safe and profitable [
17].
Naturally infertile soils are widespread throughout the world, often constraining crop productivity unless large amounts of lime and mineral fertilizers are used. Considering that the global human population is expected to exceed 9.8 billion people by 2050 [
26], the proper use of these infertile soils represents a pivotal issue requiring appropriate scientific and technical efforts.
The Brazilian Cerrado is a tropical region characterized by irregular precipitation and naturally infertile, acidic, and strongly leached soils [
1]. These soil features are not conducive to the cultivation of major commodities, such as soybean (
Glycine max (L.) Merrill), one of the most important crops cultivated globally for both human and animal consumption [
27]. Soybean production in Brazil exceeded 120 million metric tons during the last crop year, thus representing the third most important crop in Brazilian agriculture in terms of production value. As a matter of fact, Brazil is the second largest global producer of this oilseed used as an alternative protein source in plant- and animal-based diets, soymilk, biodiesel, etc. Unfortunately, soybean is highly sensitive to micronutrient deficiencies [
28], which necessitates the use of large amounts of mineral fertilizers to make cultivation economically feasible [
29]. This dependency on mineral fertilizers has led to concern about the environmental and socio-economic sustainability of Brazilian agriculture. Brazil is a market leader for several other commodities (corn,
Zea mays L.; sugarcane,
Saccharum officinarum L.;
Coffea sp., ethanol, etc.) which are exported worldwide [
30] and also uses substantial amounts of mineral fertilizers. Consequently, development of best management practices for Brazilian agricultural soils is of worldwide strategic importance to better ensure food safety and production.
The use of CSS as a micronutrient source on naturally infertile soils, such as those characterizing the Cerrado region, has not been previously investigated. CSS application in agricultural soils in such ecosystems is something new, particularly in terms of micronutrients source. Consequently, this makes the present study quite innovative, current, and very important for the Brazilian agricultural and, as previously observed, worldwide scenario.
The objectives of this study were to evaluate: (i) the agronomic viability of CSS as a soil fertilizer; (ii) the agronomic performance of soybean in the Cerrado region as affected by CSS. We hypothesized that CSS application on the infertile soils of the Cerrado region would improve soil micronutrient availability and crop yield.
2. Materials and Methods
2.1. Experimental Area
A field study was conducted over two experimental seasons (2017/2018 and 2018/2019, starting from September 2017) in Mato Grosso do Sul, Brazil (20°20′35′′ N, 51°24′04′′ E; 358 m asl,
Figure 1a). Investigated soils were acidic and sandy-clayey (Rhodic Hapludox; [
31]) with a high cation exchange capacity (CEC) but low organic matter and nutrient content (
Table 1). Prior to this study, the experimental site was continuously cropped with maize under conventional tillage and dryland conditions for approximately 10 years. Weather data were collected throughout the study (
Figure 2).
Soybean crops were investigated over two experimental seasons (
Figure 1b,c). Soybean was the focus of this study because of its importance in human and animal diets, in addition to its sensitivity to micronutrient deficiency (e.g., B, Cu, Mo, and Zn) when grown in infertile soils such as those characterizing the Cerrado region of Brazil [
27].
Soil preparation began in September of the first experimental season, in accordance with Brazilian agronomic operational activities [
34]. Soil was tilled to 30 cm in depth, and soybean was sown in 10 different plots according to the number of treatments with four replications (vide supra), resulting in a total of 40 plots. Each plot (
Figure 1d) measured 3.15 × 10 m with rows spaced 0.45 m apart, leading to 31.5 m
2 plots and a study area of 1260 m
2. Within each plot, data were collected from the three central rows (
Figure 1d).
2.2. Experimental Design and Treatments
The experiment was set up in a randomized complete block design with four replications. The experimental design in the study followed a 4 × 2 + 2 factorial arrangement: 1. CSS: 5.0, 7.5, 10.0, and 12.5 Mg ha−1 on a wet basis; 2. application method: whole area (WA, hereafter) or between rows (BR) for both crops. The two additional treatments were: (i) a control where neither CSS nor mineral fertilizers were applied; (ii) an area treated with conventional fertilization (CF) only. In CSS and CF treatments, N-P-K mineral fertilizers were applied along the sowing line; only in CF treatments, B and Zn were applied after soybean emergence. In particular, the following nutrients per rates were applied: 16 kg ha−1 of N (as urea, 45% N), 80 kg ha−1 of P2O5 (as triple superphosphate, 40% P2O5), 80 kg ha−1 K2O (KCl, 60% K2O), 1 kg ha−1 of B (as boric acid, 18% B), and 5 kg ha−1 of Zn (as zinc sulphate, 20% Zn).
2.3. Sewage Sludge Characterization
Composted sewage sludge (CSS) was produced from thermophilic composting of urban organic waste from the municipal WWTP (Tera Ambiental Ltd.a
®) in São Paulo State, Brazil. Techniques used for CSS preparation along with its main chemical and biological features are presented in
Table 2.
Sewage sludge was generated in a biological system composed of a sequence of aerated, mixing, and sedimentation ponds for a period of approximately one year. In order to reduce the presence of pathogenic agents and to obtain material containing up to 25% solids, sewage sludge was further treated with raw wood chips (representing the main C source) and polymers. It was then centrifuged, and air dried for three months, with or without periodic mechanical turnover of the piles through a system of forced aeration. During the processing stage, limestone and plaster were added at <5% (on dry mass basis). After cleaning and reaching the ideal moisture content (about 40%), the SS was sieved and piled for maturation for an additional 15 days, prior to the final CSS production.
2.4. Soil Preparation
Prior to this study, soil was limed using 2.2 Mg ha
−1 with the aim of increasing base saturation (BS) to 70%. Additionally, gypsum was applied at a rate of 1.8 Mg ha
−1 in accordance with recommendations by Raij et al. [
35].
For weed management, glyphosate and 2,4-Dichlorophenoxyacetic acid were applied at rates of 1.8 kg ha−1 of a.i. and 0.67 kg ha−1 of a.i., respectively, two weeks before sowing and CSS application. Following herbicide application, CSS was manually spread out on the soil surface one week before (in WA plots) and after (in BR plots) sowing, considering the moisture content of the material (45% for I experimental season and 36% for II experimental season).
Before sowing, seed was treated with both fungicides (thiophanate-methyl + pyraclostrobin, i.e., 5 g + 45 g of a.i. per 100 kg of seed, respectively) and insecticides (fipronil—50 g of a.i. per 100 kg of seed). Soybean (cultivar BMX Potência RR) was sown in November at approximately 400,000 plants per ha and was mechanically harvested in April of the two experimental seasons.
Plots receiving CSS also were supplemented by mineral fertilizer because soil testing indicated initial nutrient deficiencies based on recommendations by Raij et al. [
35]. Specifically, plots received 16 kg ha
−1 of N (as urea), 80 kg ha
−1 of P
2O
5 (as triple superphosphate), and 80 kg ha
−1 of K
2O (as potassium chloride, [
36]). Soybean seed was inoculated at sowing with
Bradyrhizobium japonicum strain SEMIA 5079 (2 mL per kg of seed containing 5 × 10
9 CFU g
−1) to better supply the crop with N and to reduce the use of mineral fertilization. Based on soil test results and micronutrient recommendations for soybean by the State of Sao Paulo [
35], during the I two experimental season, in plots treated with conventional mineral fertilizers (CF), 1.0 kg ha
−1 of B (H
3BO
3) and 5.0 kg ha
−1 of Zn (ZnSO
4) were applied immediately after seedling emergence. During the II experimental season, it was not necessary to apply Zn, but the same amount and source of B was applied.
All CF were applied on the soil surface, without incorporation, at approximately 0.08 m away from sowing lines to avoid direct contact with plants. Plots were irrigated through an automatized system with irrigation starting immediately after the first fertilizer application to minimize nutrient losses through volatilization. Irrigation was managed according to crop needs and weather conditions, with a mean water depth of 14 mm of irrigation when necessary.
2.5. Chemical Analysis
2.5.1. Soil Analysis
At the end of each crop cycle five samples were randomly collected in the Ap horizon (0–0.2 m) of each plot, in both BR and WA areas. Samples were bulked and a random subsample was collected and used to determine nutrient concentrations. Copper, Fe, Mn, Ni, and Zn (bio)available concentrations were evaluated according to DTPA-TEA extraction methods [
33]. Micronutrient concentrations in the extracts were then analyzed by inductively coupled plasma atomic emission spectroscopy (ICP–OES, Model Varian Vista-MPX, Varian, CA, USA). Boron content was evaluated by extraction with barium chloride and then quantified using a UV-VIS spectrophotometer (Model Varian Cary-50, Varian, Victoria, Australia).
All analyses were conducted in triplicate and blank samples were analyzed simultaneously. In order to ensure very low limits of detection, all acids, reagents, and water were instrument-compatible grade. Standard reference material (SRM 2709a—San Joaquim) was used to ensure the accuracy and precision of the analytical methods.
2.5.2. Plant Analysis
Soybean leaves were collected to determine nutrient concentrations. The third completely developed leaf, starting from the apex of the main stem to the base, was collected with 30 leaves randomly collected from each soybean plot at the flowering growth stage (R2) [
37].
After a wet digestion of the dry material, with nitric (HNO
3) and perchloric acid (HClO
4), the leaf micronutrient concentration was determined using the methods described by Malavolta et al. [
38]. Briefly, the azomethine-H colorimetric method was used for B, while atomic absorption spectrometry was used for Cu, Fe, Mn, and Ni determination.
2.6. Plant Development and Productivity
Several plant parameters were evaluated for each crop. Plant height (PH), height of the first pod (HFP), number of pods per plant (NPP), number of grains per pod (NGP), 1000 seed weight (SW), were all measured in 10 randomly selected plants per each of the investigated treatment. Final plant population (FPP) was measured for the entire plot. All these measurements were made during the physiological maturation period (R8).
Soybean was harvested 126 days after seedling emergence (DSE). Its yield was measured by manually harvesting all plants, inside the data collection area (
Figure 1d) of each investigated plot. Harvested plants were then collectively weighed and yield values reported in terms of kg ha
−1. Final values were corrected in order to consider an observed 13% in moisture content.
2.7. Statistical Analysis
Univariate and multivariate analyses were conducted using SAS (v. 9.3; SAS Institute, Cary, NC, USA) [
39] and RStudio (v. 4.0.3; RStudio Desktop, Boston, MA, USA) [
40]. Data were compared using analysis of variance (ANOVA). Where the F-test was significant, differences between mean values according to CSS applied rates (5.0, 7.5, 10.0, and 12.5 Mg ha
−1 on a wet basis), application method (WA or BR), and experimental season (I vs. II experimental season) were tested through a Tukey’s post hoc honest significant difference test (
p ≤ 0.05). Dunnett test (
p ≤ 0.05) was applied for testing significant differences due to CSS applied rates and additional treatments (control and CF) and polynomial regression analysis was performed to evaluate interactions and/or effects of CSS applied rates.
Correlation matrix (CM) and factor analysis (FA) were elaborated to understand bivariate and multivariate relationships among investigated parameters. For CM, Pearson’s product moment correlation coefficient was used from Box-Cox transformed data with statistical significance determined by the Student’s t-test (p ≤ 0.05). Factor analysis (FA) based on the CM was used to explain the variation in a multivariate dataset with as few factors as possible. For the facilitation of the interpretation of the results, varimax rotation was used and its significance fixed at p ≤ 0.05.
5. Conclusions
The results from the field trial of soybean crop in the infertile tropical soils of the Cerrado region showed that CSS application to the whole area (WA) resulted in higher concentrations of B, Cu, and Zn in soil and plant leaves, which are within their optimal range for crop production, thus avoiding soil deficiencies and/or pollution. Micronutrient concentrations in plant leaves of soybean showed a significant decrease with time without causing micronutrient deficiencies. In a few cases, concentrations of some micronutrients exceeded the maximum critical levels; however, no symptoms of plant toxicity were observed. As CSS application rates increased, crop yield increased accordingly. A yield increase by 67%, in comparison to mean soybean productivity in Brazil, was observed at the higher CSS-WA rates, while the present study accomplished an increase in soybean yield by 12 and 20%, respectively, with CSS-WA higher rates as compared to the control and CF. Multivariate statistics showed that a few plant parameters, with a few statistical magnitudes, can be negatively affected by CSS application. Overall, the results from the present study confirmed that at higher CSS-WA rates, benefits occur in terms of: (i) an increase in soil/leaf micronutrient concentrations; (ii) improved soybean productivity on the infertile soil. From an applicative and practical viewpoint, our results suggest that the reuse of CSS as fertilizer in the areas with naturally infertile soils, such as the Brazilian Cerrado region, should be strongly encouraged. While Brazil is market leader for several commodities, which are exported worldwide, around the 50% of its soils (in term of extension) are considered infertile or not suitable for agriculture. This position in the worldwide market has been reached through the application of new agronomic techniques, the development of advanced genetic material, improvements in the control of pests, diseases, and weeds, and new soil preparation and fertilization practices. Additionally, large amounts of synthetic fertilizers are usually applied to make cultivation economically feasible but create concerns about the environmental and socio-economic sustainability of Brazilian agriculture. From this perspective, our results showed that CSS represents an excellent alternative to CF as a micronutrient source. Its reuse in infertile agricultural soils can achieve multiple objectives, including: (i) limiting unproductive and dangerous disposal of these materials (landfill); (ii) decreasing massive use of mineral fertilizers; and, consequently, (iii) avoiding related environmental and socio-economic issues from both (i) and (ii). Considering CSS production is projected to increase over the next several years in Brazil, there are tremendous opportunities for its reuse for sustainable cropping systems.