1. Introduction
The concept of ‘water footprint (WF)’ has been defined to raise social awareness of water usage and to analyze the relationship between human consumption habits and their impact on natural resources. It serves as an indicator of water resource utilization in human activities by assessing both the quantity of water used and its impact on water quality [
1,
2,
3,
4]. The WF of a product reflects the volume of freshwater used to produce a specific product, measured throughout the entire supply chain [
5]. Since most of the water usage for many food products arises during the agricultural production stage [
6], recent endeavors have focused on quantifying the WF of agricultural practices to use it as a decision-making tool concerning the utilization and allocation of water resources in stressed areas [
7].
The total WF of agricultural crops can be calculated as the sum of three components, i.e., blue WF, green WF, and grey WF [
5]. Blue WF refers to the consumptive use (mainly evaporative) of water from surface water and groundwater sources. In irrigated agriculture, this component would reflect the amount of water applied through irrigation that has been used in the evapotranspiration process. Blue water volumes do not necessarily coincide with the volumes of applied irrigation, as the term ‘water use’ refers only to water used in the evapotranspiration process and that does not return to its source [
5]. On the other hand, green WF refers to the amount of rainwater stored in the soil that is used in the evapotranspiration process, while grey WF refers to the volume of freshwater needed to dilute pollutants discharged into water bodies because of irrigation.
Processing tomato (
Solanum lycopersicum L.) is a high-value crop in Spain, which is the fourth-largest producer globally, following the United States, China, and Italy, with an annual average production of nearly 3 million tons, representing around 7–8% of global production [
8]. Andalusia (Spain) contributes to approximately 30% of the national processing tomato production, covering a cultivated area of approximately 6000–7000 hectares [
9]. Processing tomato is a highly water-demanding crop, with water requirements that typically exceed 600 mm per growing cycle in Spain’s main producing areas [
10]. Due to its high water consumption, in drought-prone areas like Andalusia, processing tomatoes are among the first crops to suffer the impact of water restrictions. Thus, there is significant interest within the sector to establish production and crop management systems that optimize water usage and reduce the crop’s WF. However, recent studies on the water footprint of processing tomatoes in Andalusia are lacking, underscoring the importance of measuring and evaluating the WF to ensure sustainable water management in this agricultural region.
It is known that the WF of crops is conditioned by factors such as the region’s climate, production system, and soil type. While in Morocco the WF of one kilogram of fresh tomato production in unheated greenhouses does not exceed 30 L [
11], in Italy, the production of one kilogram of processing tomatoes uses, on average, 114 L of water [
3]. A former study conducted in Spain determined that the WF of producing one kilogram of tomatoes varies between 216 and 306 L, with an average value of 236 L kg
−1 [
12]. However, these figures are much higher than those observed in Greece, where processing tomato production has a WF ranging between 37 and 131 L kg
−1, depending on the climatic conditions and soil characteristics of each area [
13].
Despite having estimations of the WF of processing tomatoes in various Mediterranean regions, the high variability in the figures generates some uncertainty, probably due to the lack of reliability or absence of robust data on which to calculate the WF of agricultural production [
14]. A clear example is the fact that less than half of the studies on WF include the determination of grey WF, and those that do rely on simplifications or estimates (e.g., assumption of 10% of nitrogen fertilizer losses through drainage or runoff) rather than measured or estimated data in experimental plots. Another weakness is that most WF studies estimate crop evapotranspiration (ET) under standard conditions (i.e., non-limiting soil water conditions and surface drip irrigation), without analyzing the impact that other irrigation scenarios (e.g., deficit irrigation and/or subsurface drip irrigation) may have on ET and hence the crop’s WF.
Both subsurface drip irrigation and deficit irrigation strategies have shown great potential as a tool for reducing irrigation inputs with little or no impact on the production of certain crops [
15,
16]. Deficit irrigation involves supplying water below the crop’s requirements, either throughout the entire growing season (sustained deficit irrigation) or during specific, less critical phenological stages (regulated deficit irrigation). In the context of processing tomatoes, deficit irrigation has not always shown an increase in water use efficiency compared to full irrigation [
17,
18], although when mild to moderate water deficits were applied only during specific phenological periods, such as from the early stages of fruit growth onward, the performance of deficit irrigation surpassed that of full irrigation [
10,
19].
Subsurface drip irrigation (SSDI) has proven to be an irrigation method with high potential to improve water use efficiency on several crops. The reduction of the evaporative component of the soil together with a higher wetted soil volume and better use of water and nutritional resources seem to be the reason for this behavior. In the review conducted by Lamm [
20], it is observed that SSDI increased the production of processing tomatoes with respect to surface drip irrigation (SDI) by 7%, on average. However, they also highlighted significant yield reductions in light-textured soils and the need to supplement SSDI irrigation with a sprinkler irrigation system to assist in the early stages of crop establishment due to the usual depth at which pipes are buried in these systems. When deficit irrigation and SSDI are combined, water use efficiency can be even greater compared to full irrigation either with or without SSDI [
21].
Based on this evidence, it is necessary to design experimental trials that allow elucidating the impact that these irrigation management strategies can have on the WF of processing tomatoes. This study has proposed an experimental investigation to evaluate the agronomic performance of processing tomatoes under different drip irrigation configurations (surface vs. subsurface drip irrigation) and management strategies (full irrigation vs. deficit irrigation). Crop development data as well as the actual irrigation applications have been used to estimate the components of the soil water balance daily, which are necessary for estimating the WF of tomato cultivation under the indicated management scenarios and under the edaphoclimatic conditions of the Middle Guadalquivir River Valley.
3. Results
In 2022, the crop’s vegetative development was not affected by irrigation treatments (
Table 5). Significant differences in SS between treatments were observed on a single sampling date (DAT 31), with SDI
1 showing significantly lower SS values than SSDI
1 (
Table 5). Two months after transplanting, all treatments showed similar SS values (
p = 0.635), with crop coverage values close to 80% (
Table 5), like those observed for this species under similar soil and climatic conditions [
23]. In 2023, the irrigation treatments also showed similar vegetative development values (
p = 0.068) at the end of the vegetative growth stage (DAT 63), although SSDI
3 showed higher values than SDI
1 during part of the vegetative growth phase.
The crop’s water status was significantly affected by irrigation treatments on three of the five sampling dates in 2022 (
Table 6). Treatment SSDI
3 showed a higher water stress level at the end of the vegetative growth stage (DAT 53), while SSDI
2 tended to show lower LWP values during the fruit ripening stage (DAT 64 onwards). As a result, the treatments with the highest accumulated water stress level during the measurement period were SDI
1 and SSDI
2, with WSI values of 10.9 and 12.3 MPa·day, respectively. In 2023, significant differences between irrigation treatments were observed on only two of the five sampling dates, with SDI
1 showing the lowest LWP values at the end of the vegetative growth phase (DAT 63) and SSDI
2 the lowest LWP during the water deficit period (DAT 94) (
Table 6). No significant differences in WSI were observed between treatments in 2023. Regarding leaf gas exchange, differences between treatments were observed on only two of the four sampling dates (
Table 7), with SSDI
3 showing the lowest
gs and A values on those dates.
Nitrate concentration in the soil solution (
Table 8) presented high variability between the two sampling dates in 2022, with a resulting seasonal mean value of 470.8 mg L
−1. In 2023, there was greater stability in the nitrate concentrations measured in the soil solution, with a seasonal mean value of 320.9 mg L
−1. These mean values were used in the WF
gray estimates presented below.
Table 9 shows the yield and fruit quality results obtained in both cultivation cycles. In 2022, treatment SSDI
1 had the highest average yield (149 t/ha), while treatments SSDI
1–SSDI
3 had the highest average yields (150–160 t/ha) in 2023. Due to the high variability observed between replications, the observed differences were not statistically significant. The concentration of total soluble solids (TSS) expressed as degrees Brix was very similar across all treatments, ranging from 5.2 to 5.5 in 2022 and from 5.7 to 6.3 in 2023.
Table 10 shows the simulated seasonal values of the soil water balance components. The amount of water lost via soil evaporation in SDI treatments (SDI
1, SDI
2) represented 82–84% of potential soil evaporation in both cultivation cycles. SSDI treatments with shallowly buried driplines (SSDI
1 and SSDI
2) showed soil evaporation losses very similar to those of SDI
1 and SDI
2, representing 79% (2022) and 82% (2023) of potential soil evaporation. Treatment SSDI
3, whose driplines were buried deeper, showed a significantly lower amount of evaporated water from the soil surface than the other treatments, representing 61% (2022) and 75% (2023) of potential soil evaporation.
Actual transpiration represented, in 2022, 99% (SDI
1), 99% (SDI
2), 93% (SSDI
1), 90% (SSDI
2), and 79% (SSDI
3) of potential transpiration, while in 2023, it represented 99% (SDI
1), 98% (SDI
2), 93% (SSDI
1), 87% (SSDI
2), and 89% (SSDI
3) of potential transpiration. In 2022, although the amount of irrigation applied to SSDI
3 was very similar to that applied to SDI
1 and SDI
2 (
Table 10), actual transpiration in SSDI
3 was 20% lower than in these treatments, with SSDI
3 showing a significantly higher amount of water lost via deep drainage. In 2023, with a slightly shallower installation depth of the driplines, the amount of irrigation applied in SSDI
3 was 15% lower than that applied in SDI
1, while the amount of water transpired in SSDI
3 was 10% lower than in SDI
1. Unlike what was observed in 2022, the water losses via drainage in SSDI
3 in 2023 were lower than in 2022 and similar to those observed in SDI
1, confirming that a dripline depth of 25 cm is a more suitable option than a depth of 35 cm for the soil conditions and crop species evaluated in this study.
Table 11 shows the water footprint obtained for the five treatments during the two cultivation cycles evaluated. The green water footprint (WF
green) was very similar across all treatments, ranging from 7.0 (SSDI
1) to 8.7 (SSDI
2) L kg
−1 in 2022 and from 6.7 to 8.5 L kg
−1 in 2023 (
Table 11). Larger differences were observed in the blue water footprint (WF
blue) values, both between treatments and between cultivation cycles. In 2022, WF
blue ranged from 29.9 (SSDI
3) to 40.4 (SDI
2) L kg
−1, while in 2023, it ranged from 21.9 (SSDI
3) to 31.7 (SDI
1) L kg
−1. The gray water footprint (WF
gray) values also varied greatly between the two cultivation cycles. In 2022, WF
gray was similar among treatments SDI
1–SSDI
2, ranging from 22.0 (SSDI
1) to 27.7 (SSDI
2) L kg
−1. However, treatment SSDI
3 showed a substantially higher WF
gray (95.6 L kg
−1) than the other treatments due to the reported high deep drainage depths observed in SSDI
3 (
Table 10). In 2023, all treatments showed lower WF
gray than in 2022, ranging from 8.8 (SSDI
2) to 22.4 (SDI
1) L kg
−1. The lower nitrate concentration observed in the soil solution in 2023, along with the lower amount of percolated water, especially in SSDI treatments, would explain these results.
In terms of total water footprint (WF
total), SSDI
1 showed the lowest value in 2022 (60.3 L kg
−1), which was 18% lower than the values observed in SDI
1, SDI
2, and SSDI
2, and 55% lower than that of SSDI
3. In 2023, WF
total values were lower than those obtained in 2022, with treatment SSDI
2 showing the lowest WF
total (38 L kg
−1) and SDI
1 the highest WF
total (62.6 L kg
−1). In percentage terms and using aggregated data from the two years of study (
Figure 6), the WF
green represented approximately 12–14% of WF
total in SDI
1–SSDI
2, and around 8.5% in SSDI
3. WF
blue represented just over 50% of WF
total in SDI
1–SSDI
2, representing around 30% of WF
total in SSDI
3. WF
gray accounted for approximately 30–35% of WF
total in SDI
1–SSDI
2, rising to approximately 60% in treatment SSDI
3.
4. Discussion
The evaluated irrigation treatments did not significantly impact the crop’s vegetative development (
Table 5). This aligns with previous studies, such as Patane et al. [
19], who observed that significant reductions in total crop biomass only occurred when ET reductions exceeded 50% compared to full irrigation. In this study, the lowest ET values were observed in treatment SSDI
3 (2022) and treatments SSDI
2 and SSDI
3 (2023), with ET reductions of approximately 20% in 2022 and 10% in 2023 compared to treatment SDI
1 (
Table 10). These reductions were not severe enough to affect the vegetative development of the crop, consistent with the findings of Patane et al. [
19].
The close relationship between SS and GDDs over the two years of study (
Figure 5) enabled the determination of daily water needs, essential input data for the Hydrus 2D/3D model to compute soil water balance components. This relationship is also valuable for developing precision irrigation tools, allowing the prediction of the daily crop coefficient (Equation (1)) based solely on thermal data. Additionally, it helps identify deviations in the crop’s vegetative growth pattern through simple, periodic SS measurements during the vegetative growth phase.
The experimental results indicate that SSDI is a promising alternative to SDI, potentially enhancing the crop’s environmental sustainability. Treatment SSDI
1, with a 10% irrigation reduction in 2022 and 15% in 2023 compared to SDI
1, showed no water stress symptoms (
Table 6 and
Table 7) nor reductions in fruit yield and quality (
Table 9). These findings suggest that the
Kc values currently available in the literature—often based on single crop coefficients—should be updated to better reflect local cultivation conditions. It would be necessary to conduct lysimeter-based studies to determine precise dual crop coefficients [
22] adjusted to local conditions, especially valuable for SSDI irrigation systems. Despite the greater water deficit during the fruit ripening phase and the tendency for lower LWP values during this period (
Table 6), treatment SSDI
2 performed similarly to the other treatments and saved 13% (2022) and 22% (2023) of irrigation water compared to SDI
1. Previous studies by Patane et al. [
19] and Del Amor and Del Amor [
38] also indicated that severe ET reductions were required to affect tomato yield significantly. In this study, numerical simulations with the Hydrus model (
Table 10) showed that the fraction of water lost by evapotranspiration in SSDI
2 was 8% (2022) and 10% (2023) lower than that of SDI
1, well below the productivity loss thresholds observed in other studies [
22].
The depth at which driplines are buried in SSDI treatments is crucial for water application efficiency. According to Lamm [
20], common depths for processing tomato cultivation range from 0.15–0.35 m. Numerical simulations confirmed that a depth of 35 cm (SSDI
3 in 2022) led to higher water drainage losses than shallower depths (
Table 10), resulting in lower LWP and leaf photosynthesis values on some 2022 sampling dates (
Table 6 and
Table 7), although these did not translate into productivity losses (
Table 9). Reducing the dripline depth in treatment SSDI
3 to 25 cm (2023) brought drainage losses closer to those of shallower installations (
Table 10).
A significant interannual influence was observed on the crop’s water footprint (
Table 11). WF
total ranged from 60.3 L kg
−1 (SSDI
1) to 133.8 L kg
−1 (SSDI
3) in 2022, and from 38.0 L kg
−1 (SSDI
2) to 62.6 L kg
−1 (SDI
1) in 2023, driven mainly by differences in evaporative demand (ET
0: 677.8 mm in 2022 vs. 579.5 mm in 2023,
Table 1). Analyzing the water footprint across seasons with significant variations in evaporative demand was crucial in this work, as this has proven to be a key factor when using the water footprint as a comparative parameter between different production areas or seasons. This variability is important to consider when estimating water footprints for agricultural production, an increasingly frequent practice due to the growing interest in including WF as a sustainability criterion in certifications and eco-labels of agri-food products, which can positively influence consumer purchasing decisions. The irrigation system used also significantly affects WF estimates. In both growing cycles, SSDI had significantly lower WF
total values than the control treatment (SDI
1). In 2022, SSDI
1 had a WF
total approximately 20% lower than SDI
1, and in 2023, WF
total values for SSDI
1 and SSDI
2 were 35% lower than for SDI
1.
Previous studies estimating the WF of tomato cultivation in different Mediterranean regions show considerable disparity in WF values, likely due to differences in edaphoclimatic conditions and the uncertainty in WF
gray estimates. Chico et al. [
12] determined the WF of tomato production across Spain, with average WF
total values of 236 L kg
−1 (5 L kg
−1 WF
green, 92 L kg
−1 WF
blue, and 139 L kg
−1 WF
gray). Except for WF
green, these values are significantly higher than those observed in this study (
Table 11). Chapagain and Orr [
39] reported average WF
total values of 81.3 L kg
−1 for Spain and 70.1 L kg
−1 for Andalusia, closer to (though still higher than) those in this study. Aldaya and Hoekstra [
3] found significantly higher WF
total values (114 L kg
−1) for processing tomatoes in Italy, mainly due to higher WF
blue values (60 L kg
−1) compared to this study. Conversely, the WF
total of processing tomatoes in central Greece (61 L kg
−1) is similar to some values observed in this study (e.g., SSDI
1 in 2022: 60.3 L kg
−1; SDI
1 in 2023: 62.6 L kg
−1), with similar green, blue, and grey WF values.
Given the excellent performance of processing tomatoes under SSDI, including its combination with deficit irrigation, future research should focus on performing a comprehensive economic analysis comparing SSDI and SDI irrigation systems. This analysis should consider installation costs, maintenance, water savings, and crop yield to provide a clearer picture of the financial implications and benefits for farmers. Additionally, investigating the factors influencing farmer adoption of SSDI is essential for developing policy recommendations that encourage its uptake. This includes understanding barriers to adoption and providing necessary training and resources to farmers. These research directions will help to better understand the economic viability and practical challenges of SSDI, facilitating its broader implementation and promoting sustainable agricultural practices.