3.1. First Stage
The samples were conditioned in 30 research series (30 combinations, see
Figure 2). In order to avoid erroneous reasoning due to varying reference levels in an individual research series, the results for the reference samples were subjected to statistical analysis. The one-way analysis of variance showed that there are no significant statistical differences between the values of the analyzed indicators for control samples in individual research series (
p-value higher than 0.05).
Generally, as depicted in
Figure 3 and
Table 3, the BOD
5/COD ratio increased with the gradual increase of sonication time. However, for the first of the tested sonication times, this ratio was insignificantly higher than for the non-conditioned sample and ranged from 0.14 to 0.18. Extending the sonication time to 3 min caused an increment of this parameter by approximately 273% (from 0.11 to 0.3—thereby the ratio was in the range considered favorable for biological treatment [
31]. However, further extension of the ultrasound sonication time did not have a statistically significant effect on the value of BOD
5/COD. The BOD
5 had a similar varying tendency to the BOD
5/COD ratio (
Figure 3A). As shown in the extended review written by Renou et al. [
5], the positive impact of advanced oxidation processes (AOPs) on BOD
5/COD ratio has been reported in many studies. For example, Chou, et al. [
32] reported that the BOD
5/COD ratio increased with elongation of microwave oxidation time from 0.05 for the control sample to 0.12 for the longest time, which was investigated by these authors. Moreover, Lopez et al. [
33] observed an increase of this ratio from 0.2 (the initial value) up to 0.5, after pretreating the leachate using the Fenton process. Cortez at al. [
34] noted the increase of this ratio from 0.01 to 0.17 after the O
3/H
2O
2 process. Hu et al. [
35] also observed an increase of the 5-day biochemical oxygen demand (BOD
5) to COD ratio from 0.17 to 0.60, when Fenton reagent, UV–Fenton or UV–H
2O
2, were used to treat mature landfill leachate. In turn, de Morais, and Zamora [
36] noted that the use of 0,010 g/L of Fe
2+ and 2 g/L of H
2O
2 for the photo-Fenton system, and 3 g/L of H
2O
2 for the H
2O
2/UV system also improved the biodegradability of mature landfill leachates (BOD
5/COD ratio increased from 0.13 to 0.37 and 0.42, respectively).
The obtained results (
Figure 4 and
Table 4) also showed that pretreatment had the slightest impact on COD composition. However, a statistically significant effect was noted only for the CODsusp. and CODcol. concentrations. Both indicators decreased with the increase of sonication time. The lowest average for both fractions of COD were obtained for the sonication time of 3, 5 and 10 min (lack significantly difference between samples—see
Table 4). An opposite trend was observed for pH, which decreased along with the elongation of the sonication time. In comparison to the results obtained for the control sample, the longest sonication time resulted in a pH value decrease of 22% (from 8.3 to 6.4) (
Figure 3C and
Table 3).
Biological oxidation of organic compounds by activated sludge bacteria is carried out mainly by using enzymes of the reductases type belonging to dehydrogenases. Determination of the activity of these enzymes and the rate of oxygen consumption is one of the most important elements in the determination of the physiological state of microorganisms during aerobic biochemical transformations [
37]. Results of the biochemical tests (presented as ΔSOUR, ΔDHA) are shown in
Figure 5 and
Figure 6. The values of both parameters strongly depended on the share of leachates in the mixtures, regardless of the method of preparing the leachate (with (AS + US/L) or without pretreatment (AS + L)). For both parameters, the highest values were observed for samples containing 10–15% of leachate. For activated sludge with non-conditioned leachate, the average SOUR was approximately 22.1 mgO
2/g·h and thus was about 252% higher than the values noted for the reference sample (an average for 30 samples: 6.2 8± 0.43 mgO
2/g·h). It is worth emphasizing that SOUR of the reference sample (activated sludge alone) was in the preferred ranges of operating parameters for conventional activated sludge (CAS), which indicates that the condition of activated sludge was good [
38]. After increasing the share of leachate in the mixture, the percentage increment of SOUR (ΔSOUR) in comparison to the reference sample decreased below 120%, while for the highest volumetric ratio of leachate to wastewater, it did not exceed 12%. A similar trend was observed for activated sludge with pretreated leachate. However, the obtained values were significantly higher than those achieved for activated sludge with non-conditioned leachate. Significant differences in SOUR occurred in the mixtures containing 20% and 25% of leachate, which was sonicated for 5 min, 10 min and 15 min. In the case of these samples, the percentage increment of SOUR values fluctuated in the range from 150.68% to 191.08% and from 19.89% to 52.34%, respectively.
Similar trends like in the case of SOUR were observed for the DHA activity. With prolongation of sonication time, the difference in DHA values between samples increased (with and without pretreatment). The highest percentage increment of dehydrogenase activity (approx. 110% in comparison to the reference sample) was observed for the samples containing 10% and 15% of leachate in the mixture at an ultrasound field exposure duration of above five min. These values were significantly higher than those obtained for the reference sample, as well as activated sludge with non-conditioned leachate. However, as shown in
Figure 5, the addition of leachate to the activated sludge (trials A + L) higher than 15% (
v/
v) inhibits the activities of microorganisms responsible for the degradation and subsequently reduces the SOUR of microorganisms. For this reason, leachate without conditioning showed lower DHA activity in comparison to the reference sample. It should be emphasized that for the trials for activated sludge with conditioned leachate (AS + US/L), a similar trend as above was observed only for trials with addition of leachate higher than 20% and sonication time lower than three min. This proves the positive effect of conditioning on activated sludge.
Factorial ANOVA for ΔSOUR as well as ΔDHA was performed for the following categorical predictors (factors): pretreatment, volume of leachate, and sonication time. In both cases, the obtained results confirmed the above observations, namely that the volumetric ratio of leachate in the mixture had the greatest impact on the values of both biochemical indicators (F = 2110 and F = 7524 for the oxygen consumption rate and DHA activity, respectively, for all
p < 0.05), while the method of leachate preparation (factor: pretreatment) affects them to a much lesser extent (F = 590 and F = 6983 for rate of oxygen consumption and DHA activity, respectively for all
p < 0.05). In turn, sonication time had the least effect on the analyzed parameters of biochemical tests. Additionally, as shown in
Table 5 and
Table 6, for the analyzed parameters, an interaction between the categorical predictors was noted.
It is difficult to compare specific energy consumption and operational cost of the proposed solution with other comparable studies, because information on ultrasound pretreatment of landfilling leachate are scarce in the literature. For this reason, the cost of the process can be assessed only in relation to data for other pretreatment methods or combinations of ultrasounds with other AOPs processes. As shown in
Table 7, the operational cost of pretreatment methods varies greatly (range of 4.26 to 726). The operational cost of 22.58 €/(m
3·g removed COD) obtained in this study is significantly lower than those found in the literature. Among methods summarized in
Table 7, in comparison to the result of the study, only the hybrid method combining solar and ozone technologies was characterized by a lower cost. In this case, the treatment required only 4.26 €/(m
3·g of COD removed.
3.2. Second Stage—Biological Treatment
As depicted in
Figure 7 in both SBRs, the removal efficiency of COD, BOD
5 as well as ammonium nitrogen decreased with the increase of leachate in the influent. However, regardless of the ratio of leachate in the effluent (%,
v/
v), the treatment efficiency was higher for SBR2 (pretreated leachate) than SBR1 (control). Thus, the execution of a pretreatment step prior to biological treatment allows to reduce the negative impact of the leachate on the removal degree for the tested parameters. This observation was confirmed by statistical analysis of the acquired results (
Table 8). For all parameters, the method of preparation of leachate had the greatest impact on their removal values, while the volumetric ratio of leachate in the mixture affected them to a much-lesser extent. In turn, the interaction between the categorical predictors had the least effect on the removal efficiencies of COD, BOD
5 and ammonium nitrogen. This result is in agreement with the findings of El-Gohary and Kamel [
10]. The mentioned authors observed low COD and BOD
5 removal values, 37.1% and 30.3%, respectively, for intermediate leachate (BOD
5/COD ratio was in the range of 0.33–0.45) mixed with municipal wastewater in a ratio of 1:1. However, after pretreating the leachate via air stripping, they observed significantly increased COD and BOD removal values of up to 64.4 and 67.2%, respectively.
To date, as shown in some studies [
5,
12,
43], co-treatment of leachate with domestic wastewater without adverse impact on the removal efficiency of pollutants is possible if the share of the leachate in the effluent does not exceed 10% (
Table 9). However, as the results obtained in this study show, the implementation of a pretreatment step before biological treatment may lead to an increase in the volume of leachate in the effluent stream entering the sewage treatment plant by up to 20%. If the leachate ratio does not exceed 20% of the feedstock (mixture of leachate with raw domestic wastewater), the removal efficiencies are within the acceptable ranges defined by Polish legislation [
44] (
Table 10 and
Table 11). Without conditioning, the share of leachate in the mixture cannot be higher than 5%. If this condition is not met, the quality of effluents will be below country regulation values.