Investigation of Non-Uniform Inflow Effects on Impeller Forces in Axial-Flow Pumps Operating as Turbines
Abstract
:1. Introduction
2. Flow Geometry and Modeling
2.1. Geometric Model
2.2. Governing Equations
2.3. Turbulence Model
2.4. Mesh Generation
2.5. Numerical Details
3. Results and Analysis
3.1. CFD Validation
3.2. Analysis of the Impeller Force
3.3. Pressure Pulsation of Impeller Blades
3.4. Analysis of the Flow Field Inside the Impeller
4. Conclusions
- (1)
- The presence of the inlet elbow and transmission shaft reduces the uniformity of the fluid distribution in front of the guide vane in the axial-flow PAT, and the impact of inflow non-uniformity can still be felt farther downstream within the impeller flow field. This influences the pressure distribution within the impeller, leading to an imbalance of impeller forces and a subsequent offset in the center of radial forces. With a gradual increase in PAT influx, the amplitudes of impeller radial force fluctuations are found to correspondently increase.
- (2)
- The inflow non-uniformity caused by the inlet elbow structure of the PAT is found to be the main factor influencing the pressure fluctuations on impeller blades. Under three tested flow conditions, pressure fluctuations are more severe near the impeller hub side, the fluctuation amplitude of which gradually decreases from the hub towards the shroud. When deviating from the optimum condition, the amplitude of pressure fluctuations exhibits its highest magnitude in close proximity to the blade leading edge along the flow direction. Moreover, as the flow rate increases, pressure fluctuations on the blade surface become more intense.
- (3)
- Non-uniform inflow is found to induce unstable flow structures such as vortices inside the impeller, leading to low-frequency, high-amplitude pressure fluctuations near the hub. The development process of the vortices is analyzed using the enstrophy transport equation, indicating that the relative vortex generation term near the hub is obviously greater than the other three terms and consistently dominates. The Coriolis force term exhibits a greater effect on the evolution process of vortices compared to the Reynolds stress dissipation term, and the viscosity term has the least influence.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Parameters | Value |
---|---|
Design flow rate Q (L/s) | 396.94 |
Design head H (m) | 4.91 |
Rotational speed n (r/min) | 1450 |
Number of impeller blades | 3 |
Number of guide vane blades | 6 |
Impeller diameter D (mm) | 299.2 |
Parameter | φ = η (%) | φ = T (N·m) |
---|---|---|
N1 | 19,886,600 | |
N2 | 9,092,056 | |
N3 | 4,092,919 | |
Mesh refinement factor r21 | 1.30 | |
Mesh refinement factor r32 | 1.30 | |
Numerical value φ1 | 85.70150254 | 182.42646 |
Numerical value φ2 | 85.69843456 | 182.09172 |
Numerical value φ3 | 85.61868887 | 181.81577 |
Extrapolated value φext | 85.3617362 | 181.6503352 |
Relative error ea | 0.09% | 0.15% |
Extrapolated error eext | 0.3% | 0.09% |
Grid convergence index GCIfine | 0.38% | 0.11% |
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Kan, K.; Zhang, Q.; Xu, H.; Feng, J.; Song, Z.; Cheng, J.; Binama, M. Investigation of Non-Uniform Inflow Effects on Impeller Forces in Axial-Flow Pumps Operating as Turbines. Water 2024, 16, 1428. https://doi.org/10.3390/w16101428
Kan K, Zhang Q, Xu H, Feng J, Song Z, Cheng J, Binama M. Investigation of Non-Uniform Inflow Effects on Impeller Forces in Axial-Flow Pumps Operating as Turbines. Water. 2024; 16(10):1428. https://doi.org/10.3390/w16101428
Chicago/Turabian StyleKan, Kan, Qingying Zhang, Hui Xu, Jiangang Feng, Zhenguo Song, Jianping Cheng, and Maxime Binama. 2024. "Investigation of Non-Uniform Inflow Effects on Impeller Forces in Axial-Flow Pumps Operating as Turbines" Water 16, no. 10: 1428. https://doi.org/10.3390/w16101428
APA StyleKan, K., Zhang, Q., Xu, H., Feng, J., Song, Z., Cheng, J., & Binama, M. (2024). Investigation of Non-Uniform Inflow Effects on Impeller Forces in Axial-Flow Pumps Operating as Turbines. Water, 16(10), 1428. https://doi.org/10.3390/w16101428