Next Article in Journal
A Modified Equation for Thickness of the Film Fabricated by Spin Coating
Previous Article in Journal
LCA/LCC Model for Evaluation of Pump Units in Water Distribution Systems
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Application of the Analytic Hierarchy Process and Grey Relational Analysis for Vendor Selection of Spare Parts Planning Software

1
Department of Information and Finance Management, National Taipei University of Technology, Taipei 10608, Taiwan
2
Department of Industrial Engineering and Management, National Taipei University of Technology, Taipei 10608 Taiwan
*
Author to whom correspondence should be addressed.
Symmetry 2019, 11(9), 1182; https://doi.org/10.3390/sym11091182
Submission received: 1 September 2019 / Revised: 12 September 2019 / Accepted: 14 September 2019 / Published: 18 September 2019

Abstract

:
The success of after-sales services fundamentally depends on the possibility of symmetry balancing needs, supply and customer satisfaction. Spare parts planning (SPP) software selection is an investment in balancing the symmetry of inventory control, which directly affects the success of after-sales services. This paper presents the analytic hierarchy process (AHP) and grey relational analysis (GRA) as potential multi-criteria decision making (MCDM) methods for software selection. The application of these methods can be decreased by decision-makers’ subjectivity, which leads to consistency and symmetry in the weight values of the criteria. The criteria were evaluated solely based on system functions by business consultants with respect to the modularity of the software to meet various business requirements, distinguishing this paper from other papers that focus on the financial aspects of selecting software. The results suggest that the AHP and GRA are feasible methods for software selection that effectively integrate consultants’ experience to identify the suitable software and the most important function for adoption in real businesses. The findings of our data suggest that inventory optimization is the most important function of SPP software, as the demand forecasting function may be subjective. In conclusion, this paper represents a bridge between practitioners and researchers.

Graphical Abstract

1. Introduction

Due to the steady decline in sales margins, companies are adopting after-sales services as important strategic differentiators to attract and retain loyal customers [1]. The success of these services fundamentally depends on the possibility of symmetry balancing needs, supply control, and customer satisfaction. As customer service is becoming a key criterion that influences the buying behavior of customers [2], the availability of appropriate parts at appropriate locations with suitable inventory levels has become a major challenge for spare parts planning (SPP) management. SPP software selection is an investment in balancing the symmetry of needs, supply control, and customer satisfaction, which directly affects the success of after-sales services. The distributed nature of spare parts, the relatively large numbers of stock keeping units, and varying demand patterns lead in time to complication in SPP optimization [3]. According to Boone et al. [4], the most important challenge of inventory management in spare parts supply is the lack of a system with a holistic perspective, accuracy of best-fit-forecasting, and service parts management using big data technology; thus, we chose this topic for investigation. In addition, discussions about how to select SPP software have been too general. The evaluation of criteria in this paper is made solely on the basis of system functions, distinguishing it from other papers that focus on the financial aspects of selecting software; questionnaires were only completed by business consultants who had more centralized needs with respect to the modular capability of software. Rather than focusing on cost considerations in the evaluation of software, this paper focuses on system functionality and modular capability to meet various business requirements.
Selecting a SPP software vendor is a complex, multi-criteria decision problem. We assessed product characteristics of computer industry to measure the evaluation of SPP software. The purpose of this paper is few articles explore how to select SPP software, but after-sales service is an important strategic differentiator for attracting and retaining loyal customers in the future market. Numerous studies investigating the qualitative analysis of SPP software vendor selection have been performed. Most of these studies have focused on the selection of SPP software by assuming equally weighted attributes. Intuitively, many system functions seem to have the same degree of importance, which does not reflect proper and equal weighting. This paper explores SPP by analyzing a multi-objective decision-making method to give each system function a different degree of importance, thus avoiding improper use of equal weighting. The analytic hierarchy process (AHP) method was used to determine the weights of evaluation factors for software functions. The grey relational analysis (GRA) method was adopted to recommend software vendors. The feasibility of applying the objective AHP and GRA methods for selecting a SPP system vendor differs from that of the subjective methods or group decision methods used by managers with different points of view. The application of AHP and GRA provides an alternative solution for the selection of SPP software. Besides, the application of these methods can be eliminated or decreased by decision-makers’ subjectivity, which leads to consistency and symmetry in the weight values of the criteria to choose software. Our contribution is to effectively integrate consultants’ experience to identify the best SPP software under limited resources for adoption in real business. Thus, we selected 5 well-known SPP software venders in the current marketplace as candidates and 12 assessment criteria from the literature, and software vendors. The 12 criteria in this paper are evaluated solely based on system functions rather than by focusing on cost considerations. This paper focuses on system functionality and modularity with regard to various business requirements. We distributed 3 questionnaires to 12 consultants and applied AHP and GRA methods to come out this paper. The paper is divided into 6 main sections. Section 2 discusses the motivation and related research, and Section 3 explains the 12 criteria for software functions. Section 4 describes the general design of the research model and presents the application of an empirical example involving a specific SPP software vendor selection problem. Section 5 and Section 6 outline the major findings, discussion, conclusion, limitations, contributions, and future research.

2. Materials of Related Research

The notion of symmetry has appeared in many articles and in vendor software selection methods employed in the concept of multi-criteria decision making (MCDM) methods. Numerous software selection methods have been discussed in the previous literature. Personal experience, linear-weighting models, and systematic models for selecting a software vendor use quantitative data. Systematic models are the application of scientific and mathematical principles for practical objectives of software selection. Various factors need to be considered to address suitable software for SPP. In this regard, in recent decades, systematic models, such as the AHP and GRA, have been a subject of decision-making theory. The approach of decision-making theory has become an important means of providing solutions to uncertainty issues.

2.1. Personal Experience

Some studies, such as that of McDougall and Squires [5], subjectively applied checklists and investigated the extent to which they enable the expression of useful assessments for software vendors. Marr and Neely [6] used a balance scorecard to measure the value of numerous software vendors.

2.2. Linear-Weighting Models

Some studies have applied objective and linear optimization methods to conduct the automated selection of software components, based on cost analysis [7].

2.3. Systematic Models

Additional studies have been performed using systematic methods, the most popular of which is AHP. Alanbay [8] adopted expert choice software, which is the first software developed for AHP applications and is among the best commercial software platforms for multi-attribute decision-making and software selection. Additionally, studies have employed subjective and systematic methods, such as Delphi and AHP, to evaluate software and perform comparisons. Experimental results and survey findings indicate that AHP is preferable to Delphi because AHP helps group members center their discussions on objectives rather than alternatives; moreover, AHP is good at evaluating system function weights such that the results indicate which functions are generally severe at later stages and can be addressed after large weight functions are improved [9]. Therefore, they highlight which functions play a significant role and allowing managers to focus on those important functions to improve SPP efficiency and effectiveness under limited resources to fulfill current business requirements.

2.4. Methods of Software Selection

The above literature review indicates that selecting a software vendor based on personal experiences is neither scientific nor effective due to the inherent risks of subjective judgment and a lack of objective analysis [10]. Linear-weighting models focus on quantitative factors such as cost but do not evaluate qualitative criteria such as service experience and software functions. Two papers in Section 2.3 used systematic models such as AHP to address software selection, with most using qualitative criteria during evaluation. Although AHP is used by individuals making straightforward decisions, it is also useful when teams of people are processing complex issues, especially those involving judgment and perception [11]. AHP converts these evaluations into numerical values that can be compared. A numerical weight is applied for each criterion of the hierarchy, allowing diverse and incommensurable criteria to be compared with one another in a rational and consistent way, which distinguishes AHP from other decision-making methods, such as personal experience and linear-weighting models. In addition, Jung and Choi [12] used AHP to derive software module weights, and Ossadnik and Lange [13] evaluated three AHP software products in an AHP-based study; these papers illustrate that AHP is very suitable for weighing criterion, which is why we explored AHP to evaluate the weight of each of our criterion.
Selection of vendor software is an uncertainty problem in cases with irregular data and incomplete information. The grey system theory, first proposed by Professor Julong Deng in 1982, prevents the inherent defects of statistical methods and requires only a small amount of data to estimate the practicable decisions of an uncertain issue [14]. Importantly, GRA can generate satisfactory results using a relatively limited amount of data with greatly variable criteria. Although there are many novel GRA methods, they all follow the well-known GRA theories established by Deng or Liu et al. [15], who proposed an absolute GRA model to extend their research. For example, Javed and Liu [16] analyzed the relationship between outpatient satisfaction and the five constructs of healthcare project service quality in Pakistan by merging the original GRA model with the absolute GRA model to propose a novel synthetic GRA model. In addition, the grey method was adapted to effectively study air pollution [17], multi-attribute decision-making [18], airline performance evaluation [19], evaluating university reputation [20], and evaluation of S&P 500 stock market index [21] which all demonstrated the suitability of Deng’s GRA for addressing decision-making tasks under uncertainty [22]. GRA enables reasonable decision-making and focuses on the modularity of software vendors so that managers can easily and thoroughly understand which software contributes the most value under conditions with limited resources and should be adopted. Thus, we chose the original GRA method to be our software vendor selection method.
Ghorabaee et al. [23] reviewed a total of 339 publications related to MCDM approaches, including book chapters and papers from peer-reviewed journals and reputable conferences from 2001 to 2016; this review illustrated several major combinations of hybrid approaches, and the results demonstrated that AHP plus TOPSIS was the most popular approach, whereas AHP plus GRA was a less popular hybrid approach. According to the literature review in Section 2.4, both AHP and GRA are important methods in MCDM, which is why this paper integrates the advantages of AHP and GRA to present 12 functions of SPP systems as a service guide for managers that focuses on the most important functions of SPP systems and business processes in the context of limited resources. This integrated model uses AHP to systematically integrate judgments from different evaluators and to weigh evaluation software functions, and then it applies GRA to integrate qualitative and quantitative data to recommend software vendors.

2.5. Motivation

Our motivation was to explore how to select SPP software, but after-sales service is an important strategic differentiator for attracting and retaining loyal customers. Previous articles on software selection generally consider costs and benefits, but such considerations could change the final software choice, especially for small and medium-sized organizations; therefore, cost was not included as a criterion in this paper. Additionally, most studies do not evaluate the functional and modular capabilities to satisfy various business requirements. Thus, the next section explains each function in an SPP system; the same criteria were used in AHP and GRA.

3. Identifying the Selection Criteria

The notion of symmetry is of particular importance in SPP. Symmetric demand, asymmetric demand, asymmetric supply, symmetric supply, and antisymmetric customer satisfactions are basic characteristics of SPP.
Symmetric demand may include seasonal demand, which falls within the scope of the ‘3.1 best-fit forecasting’ function. Seasonal repair requirements with weather-sensitive demand occur during the regular season and are contingent on the seasonal weather status. For example, a sharp increment in broken keyboards occurs during the rainy season each year in Southeast Asia. Asymmetric demand is related to new product introduction (NPI) in Section 3.2. NPI planning’ because of the lack of new products. Historical data employ statistical methods for forecasting the demand of the NPI stage, which is a type of asymmetric demand request.
Asymmetric supply is related to the ‘3.6. return repair supply’ function because the quantities of parts to stock in a serviceable condition for repairs are uncertain. Symmetric supply falls under the scope of ‘3.7. disassembly supply’. It concerns the spare parts that can be obtained from unit products that have been disassembled into spare parts in time to support the front-end repair requirement.
Antisymmetric customer satisfaction belongs to the ‘3.11. what-if simulation’ function. In this regard, even if the inventory level is increased, this increased level will still be unable to guarantee customer satisfaction. Section 3.1, Section 3.2, Section 3.3, Section 3.4, Section 3.5, Section 3.6, Section 3.7, Section 3.8, Section 3.9, Section 3.10, Section 3.11 and Section 3.12 illustrates the SPP system, which consists of 12 functions and the supporting references that were identified as SPP criteria in the 3 questionnaires. These 12 functions are the attributes that appear most frequently in the SPP literature and the most well-known SPP software in the current marketplace.

3.1. Best-Fit Forecasting

This function provides best-fit forecasting to fit various demand patterns to predict future parts usage. A software function that fits past demand history using different statistical methods and forecasting models is employed [24].

3.2. NPI Planning

Frequent introduction of new products is common in the computer industry, which results in limited information availability. The functions provided by smaller samples may predict future demand. NPI programs consist of a demanding forecast, a dynamic environment, and technological and market uncertainty [25].

3.3. Last Time Buy

Manufacturers will not supply spare parts when unit products are in their end-of-life (EOL) stage. The purpose of this function is to determine the best time to make the last purchase with correct quantities to minimize obsolete products when unit products are approaching EOL [26].

3.4. Multi-Echelon Network

This function enables one-step central planning to fulfill different requirements in different regions and inventory optimization to minimize costs within service-level achievement [27]. Many factors must be considered in the multi-echelon network management function, which is mathematically modeled as a linear programming optimization problem in an SPP system [28].

3.5. Substitution Chain

A research and development (R&D) manager may change the production bill of material (BOM) for products that are sold to the market, i.e., mass production (MP), whereas service department planners are unaware of configuration changes until a technician is onsite [29]. These inaccurate configuration data complicate service efforts and create the need to keep additional service parts in the system [30].

3.6. Return Repair Supply

The objective of this function is to maximize supply utilization and minimize obsolete functions. The return repair cycle is a complex process that begins with the removal or replacement of a part, includes the repair process, and ends with the part being replaced or returned to stock in a serviceable condition [31].

3.7. Disassembly Supply

Spare parts can be obtained from unit products that have been disassembled into spare parts. This function involves disassembling unit products into spare parts to create a spare parts supply to obtain an optimal calculation. A disassembly system consists of work stations, routing, and capacity and determines which work stations require the longest time to rebalance in order to achieve the shortest disassembly cycle time [32]. In this manner, we are able to create a better disassembly line with higher capacity and obtain spare parts early to ensure that the entire system will work more smoothly and efficiently.

3.8. Order Suggestion

The purpose of this function is to suggest order quantities, considering closed-loop repairs and returns before creating a new purchase order (PO). Before a new order is completed, the system will check the inventory in a multi-echelon network to ascertain the quantity of substitution parts for the final order suggestion at the lowest possible price to satisfy the schedule [33].

3.9. Order Integration in Enterprise Resource Planning (ERP)

The final order suggestion places a PO into an ERP system. Most SPP systems are interlocked to ERP via an extract–transform–load (ETL) function, such as Trinity.

3.10. Parameter Monitoring

As an SPP system is unable to guarantee an accurate future demand prediction, this system monitors each planning parameter to advise planners in the current supply chain and to try to pull in or push out an order [34].

3.11. What-If Simulation

SPP software provides a simulation that increases the service level by 1% and then determines how much the inventory cost will be increased by this additional stock to compensate for different stocking strategies for different types of parts [35]. This function allows managers to strike a balance between service level and inventory cost.

3.12. Reporting and Analysis

The reporting and analysis performance dashboard highlights necessary actions for a management team [36]. Auto reporting systems automate the tasks of approving, recording, processing and transacting to accelerate the entire service supply chain process.

4. Proposed Method and Evaluation Procedures for an Empirical Example

The initial ideas of research questions are to demonstrate a systematic approach utilizing MCDM produces reasonable decisions for SPP software selection and to introduce the importance weight of each functions of SPP software. The initial observation was that planners typically responded that they lack a powerful prediction of demand software function, which is why the planning is beyond their control. Our impression has been that it is a common prediction for most staff members to view the best-fit-forecasting as the most critical criterion.
We searched of existing research literature which indicated that the most important challenge of inventory management in spare parts supply is the lack of a system with a holistic perspective and the most important function of SPP software is best-fit-forecasting function. As a result, we operationalize a systematic approach utilizing AHP and GRA produces reasonable decisions for SPP software selection and to introduce the importance weight of each functions of SPP software as operational definitions of constructs.
To accomplish the comprehensive hypothesis test module, certain step-by-step procedures are implemented. First, starting the research hypothesis is following existing research and staff impression that the best-fit-forecasting function having the most importance weight of SPP software. Second, setting the criteria for a decision is 12 different criteria are recognized. Those 12 criteria are the most frequently appearing attributes in the well-knows SPP software functions in Section 3. Third, we collected data. In this paper, we grouped 12 criteria into four common factors from the first questionnaire and evaluated the weights of each criterion according to the data obtained from the 2nd questionnaire. We evaluated the quality of 5 software vendors based on the data obtained from the 3rd questionnaire. Based on these 12 criteria, a survey regarding the relationships among functions and the importance of each function was conducted using questionnaires, which were distributed by e-mail to 12 business consultants with expertise in global management consulting, technology services and outsourcing programs at a well-known global business consulting company branch in Taiwan. The consultants included 4 consultants from Taiwan, 4 consultants from the United States, 2 consultants from Singapore, and 2 consultants from the Netherlands, all of whom are proficient in SPP software products.
In order to accomplish the comprehensive hypothesis operations, certain step-by-step procedures are implemented. Figure 1 illustrates an empirical example of the evaluation procedure. First, 12 criteria were listed in the 1st questionnaire to collect data on the relationships among the criteria in Section 4.1. Second, the data from the 1st questionnaire were analyzed using PCA, which was initially employed to extract an independent common factor based on the 12 considered criteria, which were divided into four groups in Section 4.2. Third, the 2nd questionnaire was designed according to the results of the 12 criteria that were grouped. A ranking of relationships and the importance of each function in each group was conducted using the 2nd questionnaire in Section 4.3. Fourth, AHP was deployed to determine the relative weights of each common factor and criterion in Section 4.4. Finally, the consultants were invited to evaluate the quality of these 5 software vendors through the 3rd questionnaire in Section 4.5, and GRA was utilized to rank the software vendors in Section 4.6.
Finally, evaluation the hypothesis is the individual criterion ‘Best-fit forecast’ observantly achieved the highest global weight but most consultants are primarily concerned with the inventory optimization of software. With regard to inaccuracy of demand forecasting being one of the important criterions of inventory management, our findings are consistent with those of our starting the research hypothesis.

4.1. First Questionnaire

To reflect SPP software functions, 12 criteria, which are defined in Section 3, were proposed. The purpose of the first questionnaire was to filter out the principal components of the 12 functions into 4 common groups. This questionnaire ranks the various attributes on a 10-point scale ranging from 10 (extremely high) to 1 (extremely low); if you feel that ’Best-fit forecasting’ has an extremely high impact on the prediction of future parts usage, you can fill in 9. The results included 12 usable replies. The data from the 1st questionnaire were analyzed by PCA to extract common factors using Statistica software (TIBCO Software, Palo Alto, CA, USA), as described in Section 4.2.

4.2. Principal Component Analysis (PCA) to Extract Common Factors

PCA is a statistical procedure that employs orthogonal transformation to convert a set of observations of possibly correlated variables into a set of values factors that are referred to as principal components [37]. PCA isolated four common factors based on factor loading greater than 0.6, as shown in Figure 2 to prepare data for processing AHP. After the axis was rotated, three criteria, i.e., C10, C11, and C12, had a higher loading factor in common factor 1, which we renamed ‘Performance management’; criteria C4, C5, C6, and C7 formed the new common factor 2, i.e., ’Inventory optimization’; C1, C2, and C3 were combined into ’Demand forecasting’; and C8 and C9 were grouped as ‘Order optimization’.
According to the results in Figure 2, the ultimate goal of SPP software vendor selection can be achieved based on 12 evaluation functions in 4 groups and 5 alternative vendors, as shown in Figure 3.

4.3. Second Questionnaire

Based on the 12 grouped criteria, as shown in Figure 3, the 2nd questionnaire was designed to rank the relationships among functions and the importance of each function in each group. We illustrate this questionnaire in Table 1. The purpose of the 2nd questionnaire was to evaluate the weight and importance of each criterion. A specific pairwise influence question is as follows: how important is ’Demand forecasting’ for ‘Inventory optimization’, and vice versa? We applied a nine-level scale that contains the following items that influence relationships; the scores of these linguistic terms are defined in Table 2. If you feel that ’Demand forecasting’ is five times more important than ‘Inventory optimization’, then pick item 5:1.
The results included 12 usable replies. The global weight of each criterion was analyzed using ‘Expert choice’ software (Decision Support Software, McLean, VA, USA), as described in Section 4.4.

4.4. Determining Normalized Weights Using the AHP

The AHP method was developed by Dr. Saaty [38]. We employed ‘Expert choice’ software to obtain the total weight for each criterion using the AHP method; the results for each criterion are shown in Table 3.

4.5. Third Questionnaire

The purpose of the 3rd questionnaire was to evaluate the quality of these 5 software vendors. The model evaluated the performance of individual criteria for five international SPP software vendors. To preserve confidentiality, the five software vendors are referred to as A1, A2, A3, A4, and A5. The consultants were invited to rate the quality of the spare parts software vendors using the 12 functions in the 3rd questionnaire, which is illustrated as Table 4. Participants replied using a 5-point scale ranging from 1 (poor) to 5 (excellent), as described in Table 5. The results provided eight usable replies. The data were subsequently analyzed via GRA to rank software vendors in Excel, as described in Section 4.6.

4.6. Ranking Software Vendors by GRA

GRA theory, developed by Deng [39], is mathematically useful for decisions involving limited information about conventional methods that require larger samples. We demonstrate the formula used to rank software vendors by GRA in the following sections:
  • Define the parameters of the grey analysis and input data
We define G = {ag |g = 0, 1, …, n N} to be a set of the GRA.
a0G is the referential sequence, which is the best alternative, and aiG (i = 1, 2, …, m) is the comparative sequence.
a0(x) and ai(x) (x = 1, 2, …, p) represent the data at the xth criteria for a0 and ai. In addition, ai(x) is the integrated performance value of the criteria.
According to Table 3, we input the global weight for each criterion and input the second questionnaire data for each candidate software vendor into Excel to obtain the GRA, as shown in Table 6.
  • The grey coefficient calculation and relational grade calculation γ(ao(x), ai(x)) represents the coefficient in ai that corresponds to the best alternative a0, which is derived from Equation (1) [14].
γ ( a 0 ( x ) , a i ( x ) ) = m i n i   m i n x a 0 ( x ) a i ( x ) + ζ m a x i   m a x x a 0 ( x ) a i ( x ) a 0 ( x ) a i ( x ) + ζ m a x i   m a x x a 0 ( x ) a i ( x )
where ζ   [0, 1] is the coefficient of maximaxx|a0(x) − ai(x)|. The value is generally equal to 0.5 [40].
The grey relational grade in ai corresponds to the best alternative a0.
γ ( a 0 , a i ) represents the grey relational grade calculation for each candidate.
γ ( a 0 , a i )   is obtained from Equation (2) [41].
γ ( a 0 , a i ) = x = 1 p   w x ( a 0 ( x ) , a i ( x ) )
wx is obtained using AHP methods and denotes the global weights of independent criteria; x = 1 p   w x = 1 and x = 1, 2 … p.
We applied the additive aggregated method to determine the GRA grade. The grey relational coefficients γ (a0(x), ai(x)) (i = 1, 2, 3, 4, 5, x = 1, 2 … 12) are calculated using Equation (1), where i is the software vendor and x is the criteria. The corresponding referential sequence a0(x) and distinguished coefficient ζ are set to 0.5, as shown in Table 7. The grey relational grade γ (a0, ai) is calculated using Equation (2), where the relative global weights for all criteria. γ (a0, ai) represent the grey relational grade of the ith software vendor, which corresponds to the ideal software vendor a0. We ranked the software vendors according to grey relational grade, as shown in Table 8.

5. Results and Discussion

To evaluate the SPP vendor selection, Table 3 illustrates the following percentages for each factor: ‘Inventory optimization (G = 0.441)’, ‘Demand forecasting (G = 0.313)’, ‘Performance management (G = 0.147)’, and ‘Order optimization (G = 0.099)’. Most consultants are concerned with the inventory optimization of software, which appears to indicate the importance of checking for available on-hand parts in a multi-echelon network before purchasing spare parts. This finding also suggests that the management of return repair parts is important for reducing the cost of buying new parts.
The individual criterion ‘Best-fit forecast (G = 0.126)’ achieved the highest global weight, which indicates that inaccuracies in the spare parts forecast module produce inventory excess. Demand forecasting is most important but most difficult compared with inventory optimization, performance management and order optimization because it involves the prediction of uncertain quantities for future demand and does not utilize current information.
The major finding of this study is that most consultants are primarily concerned with the inventory optimization of software and believe that dissembling finished goods for spare parts (G = 0.125), checking spare parts in a current multi-echelon network (G = 0.109), obtaining substitute parts (G = 0.106), and repairing faulty parts before purchasing (G = 0.101) can reduce excess inventory costs. Therefore, inventory optimization may simultaneously reduce inventory investment and operating costs and improve service levels at an optimal cost. This inventory optimization requires highly flexible planning and operations, including material flow in any direction to balance inventory levels, optimal stock levels of an entire supply chain, handling a large number of storage locations, and planning locations for the physical distribution of spare parts.
Our findings do not contradict the findings of the empirical studies discussed above. Regarding the inaccuracy the of best-fit forecast module, which is an important challenge in inventory management, our findings confirm those of Boone et al. [42]; however, important differences regarding other aspects of the study are noted. According to Robertson and Ulrich [43], practitioners may be more concerned with a performance monitor management function because monitoring each planning parameter helps planners initiate quick responses to fulfill spare parts requirements in a timely manner. However, the findings of the present paper provide empirical evidence to show that powerful SPP software provides a holistic perspective, and managers require a system that enables them to monitor the entire picture, which is the most important factor in control supply. Our data suggest that inventory optimization is the most important function of SPP software, as the significance of the global weight of the demand forecasting function may be subjective. Another possible reason is that consultants want their software product to handle current resources well because demand forecasting is not guaranteed to be the best fit for the future demand forecast, contrary to the findings of Boone et al. [42]. According to the results presented in Table 8, the weight of each criterion in the complete evaluation criteria hierarchy results in the highest ranking for software vendor A1, based on the responses from the consultants.
In conclusion of generalization of the results, we commence at broad a question which is how to select SPP software then we do narrow down the question to computer industry and focus on 5 well-known software vendors. We operationalize a systematic approach utilizing AHP and GRA produces reasonable decisions for SPP software selection and to introduce the importance weight of each functions of SPP software in following. After the data are analyzed through AHP and GRA, we observed the following percentages for each factor: ‘Inventory optimization (G = 0.441)’, ‘Demand forecasting (G = 0.313)’, ‘Performance management (G = 0.147)’, and ‘Order optimization (G = 0.099)’, but the individual criterion ‘Best-fit forecast (G = 0.126)’ achieved the highest global weight. The reach conclusions is that analysis data indicate that inaccuracies in the ‘Best-fit forecast’ produce inventory excess but the most consultants are concerned with the inventory optimization of software, which appears to indicate the importance of management for ‘Inventory optimization’ before purchasing spare parts. ‘Best-fit forecast’ is most important but most difficult compared with inventory optimization, because it involves the prediction of uncertain quantities for future demand. According to data from consultants, we generalize back to our questions the highest ranking for software vendor A1 is recommended.

6. Conclusions

This paper describes preliminary research on the selection of SPP software vendors. However, this paper is neither concerned with determining which software is better nor the AHP and GRA quality. The objective of this paper was to demonstrate that a systematic approach utilizing AHP and GRA produces reasonable decisions and to introduce the functions of SPP software. The theoretical and practical implications of the AHP and GRA enables reasonable decision making and that this approach focuses on introducing those software functions of spare part planning so that managers can more easily and thoroughly understand which functions could use under limited resources contribute the most value and should be adopted in real businesses. The following insights into the use of AHP and GRA in the selection of a SPP software vendor have been obtained. First, the evaluation of criteria in this paper focuses on system functions, which help managers identify software that satisfies their business requirements. Second, few studies have examined how to evaluate SPP software. Third, the process helps ensure that SPP is currently receiving significant practical and research attention in contexts closer to meeting real business requirements and situations. Fourth, the criteria demonstrated above are well documented in the literature, but their relationships, conceptual mapping and cause have been explored to a lesser extent in SPP. Lastly, the results provide an alternative to the subjective method and group decision by introducing a systematic and logical approach. In short, this paper represents a bridge between practitioners and researchers. The results of this effort will help future researchers expand the study of spare parts-related topics.
This study was exploratory, and as with any research effort, limitations do exist. The basic limitation is that the respondents participating in this questionnaire-based research were drawn from computer industry. Most respondents who participated in the research were business consultants; thus, only one industry was represented. Consequently, the importance of these 12 criteria arises in the context of the computer industry. Data from additional industries will allow for broader generalization of the exploratory results, and the importance of these 12 criteria may be completely different in other industries. The results in the highest ranking for software vendor may be changed. Future studies will be conducted to broaden the diversity of the industries included in the research. Additionally, future research will strive to expand one of the 12 functions by discussing the issues that directly impact after-sales service support.

Author Contributions

S.S.W. conceived the research concept and supervision of the research direction. K.-Y.C. contributed to the adjustment of the article structure. C.Y.L. collected data analyzed the data and wrote the paper.

Funding

This research received no external funding.

Acknowledgments

The authors would like to thank the editorial team and all reviewers for their constructive comments to enhance the quality of this study.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Ullah, N.; Ranjha, M.-H.; Rehan, M. The impact of after sale service and service quality on word of mouth, mediating role of customer satisfaction. Int. J. Serv. Oper. Manag. 2018, 31, 494. [Google Scholar]
  2. Chen, T.-Y.; Lin, W.-T.; Sheu, C. A Dynamic Failure Rate Forecasting Model for Service Parts Inventory. Sustainability 2018, 10, 2408. [Google Scholar] [CrossRef]
  3. Wang, K.; Djurdjanovic, D. Joint Optimization of Preventive Maintenance, Spare Parts Inventory and Transportation Options for Systems of Geographically Distributed Assets. Machines 2018, 6, 55. [Google Scholar] [CrossRef]
  4. Boone, C.A.; Hazen, B.T.; Skipper, J.B.; Overstreet, R.E. A framework for investigating optimization of service parts performance with big data. Ann. Oper. Res. 2018, 270, 65. [Google Scholar] [CrossRef]
  5. McDougall, A.; Squires, D. A critical examination of the checklist approach in software selection. J. Educ. Comput. Res. 1995, 12, 263–274. [Google Scholar] [CrossRef]
  6. Marr, B.; Neely, A. Automating the balanced scorecard–selection criteria to identify appropriate software applications. Meas. Bus. Excel. 2003, 7, 29–36. [Google Scholar] [CrossRef]
  7. Cortellessa, V.; Marinelli, F.; Potena, P. Automated selection of software components based on cost/reliability tradeoff. In Software Architecture; Gruhn, V., Oquendo, F., Eds.; Springer: Berlin/Heidelberg, Germany, 2006; pp. 66–81. [Google Scholar]
  8. Alanbay, O. ERP Selection Using Expert Choice Software. In Proceedings of the International Symposium on the Analytic Hierarchy Process, Honolulu, HI, USA, 8–10 July 2005. [Google Scholar]
  9. Lai, V.S.; Wong, B.K.; Cheung, W. Group decision making in a multiple criteria environment: A case using the AHP in software selection. Eur. J. Oper. Res. 2002, 137, 134–144. [Google Scholar] [CrossRef]
  10. Choy, K.L.; Lee, W.B.; Lo, V. An intelligent supplier management tool for benchmarking suppliers in outsource manufacturing. Expert Syst. Appl. 2002, 22, 213–224. [Google Scholar] [CrossRef]
  11. Bhushan, N.; Rai, K. Strategic Decision Making: Applying the Analytic Hierarchy Process; Springer: London, UK, 2004; p. 172. [Google Scholar]
  12. Jung, H.-W.; Choi, B. Optimization models for quality and cost of modular software systems. Eur. J. Oper. Res. 1999, 112, 613–619. [Google Scholar] [CrossRef]
  13. Ossadnik, W.; Lange, O. AHP-based evaluation of AHP-Software. Eur. J. Oper. Res. 1999, 118, 578–588. [Google Scholar] [CrossRef]
  14. Deng, J.-L. Control problems of grey systems. Syst. Control Lett. 1982, 1, 288–294. [Google Scholar] [CrossRef]
  15. Liu, S.; Yang, Y.; Forrest, J. Grey Data Analysis; Springer: Singapore, 2017. [Google Scholar]
  16. Javed, S.A.; Liu, S. Evaluation of outpatient satisfaction and service quality of Pakistani healthcare projects: Application of a novel synthetic grey incidence analysis model. Grey Syst. Theory Appl. 2018, 8, 462–480. [Google Scholar] [CrossRef]
  17. Li, X.; Zheng, W.; Yin, L.; Yin, Z.; Song, L.; Tian, X. Influence of social-economic activities on air pollutants in Beijing, China. Oper. Geosci. 2017, 9, 314–321. [Google Scholar] [CrossRef]
  18. Wu, H.-H. A comparative study of using grey relational analysis in multiple attribute decision making problems. Qual. Eng. 2002, 15, 209–217. [Google Scholar] [CrossRef]
  19. Feng, C.-M.; Wang, R.-T. Performance evaluation for airlines including the consideration of financial ratios. J. Air Transp. Manag. 2000, 6, 133–142. [Google Scholar] [CrossRef]
  20. Esangbedo, M.O.; Bai, S. Grey Regulatory Focus Theory Weighting Method for the Multi-Criteria Decision-Making Problem in Evaluating University Reputation. Symmetry 2019, 11, 230. [Google Scholar] [CrossRef]
  21. Hu, J.W.-S.; Hu, Y.-C.; Tsai, A.C.-H. Multiple Criteria Decision Making and General Regression for Determining Influential Factors on S & P 500 Index Futures. Symmetry 2018, 10, 5. [Google Scholar]
  22. Liu, S.; Yang, Y.; Cao, Y.; Xie, N. A summary on the research of GRA models. Grey Syst. Theory Appl. 2013, 3, 7–15. [Google Scholar] [CrossRef]
  23. Ghorabaee, M.K.; Amiri, M.; Zavadskas, E.K.; Antucheviciene, J. Supplier evaluation and selection in fuzzy environments: A review of MADM approaches. Econ. Res. Ekon. Istraživanja 2017, 30, 1073–1118. [Google Scholar] [CrossRef]
  24. Silver, E.A.; Pyke, D.F.; Peterson, R. Inventory Management and Production Planning and Scheduling, 3rd ed.; John Wiley and Sons: New York, NY, USA, 1998. [Google Scholar]
  25. Brandenburg, M. Quantitative Models for Value-Based Supply Chain Management; Springer: Berlin/Heidelberg, Germany, 2012. [Google Scholar]
  26. van der Heijden, M.; Iskandar, B.P. Last time buy decisions for products sold under warranty. Eur. J. Oper. Res. 2013, 224, 302–312. [Google Scholar] [CrossRef]
  27. Cohen, M.; Kamesam, P.V.; Kleindorfer, P.; Lee, H.; Tekerian, A. Optimizer: IBM’s multi-echelon inventory system for managing service logistics. Interfaces 1990, 20, 65–82. [Google Scholar] [CrossRef]
  28. Rader, D.J. Deterministic Operations Research: Models and Methods in Linear Optimization; Wiley and Sons: New York, NY, USA, 2010. [Google Scholar]
  29. Patton, J.D.; Steele, R. Service Parts Handbook; Solomon: New York, NY, USA, 2003. [Google Scholar]
  30. Fortuin, L.; Martin, H. Control of service parts. Int. J. Oper. Prod. Manag. 1999, 19, 950–971. [Google Scholar] [CrossRef]
  31. Castillo, L.; Borrajo, D.; Salido, M.A. Planning, Scheduling and Constraint Satisfaction: From Theory to Practice; IOS Press: Amsterdam, The Netherlands, 2005. [Google Scholar]
  32. Lage Junior, M.; Godinho Filho, M. Master disassembly scheduling in a remanufacturing system with stochastic routings. Cent. Eur. J. Oper. Res. 2017, 25, 123–138. [Google Scholar] [CrossRef]
  33. Meredith, J.; Shafer, S. Operations Management, 5th ed.; Wiley and Sons: New York, NY, USA, 2013. [Google Scholar]
  34. Yang, M.-H.; Koo, T.-L. The impact of information technology adoption on internal controls adaptation. Int. J. Bus. Syst. Res. 2013, 8, 14–33. [Google Scholar] [CrossRef]
  35. Uddin, K.; Nipa, N.; Rume, A. Modeling and simulation of an inventory system-a case study of HOMES 71 Ltd. Bangladesh. Am. J. Oper. Res. 2015, 5, 64–73. [Google Scholar] [CrossRef]
  36. Hasan, S.; Rennie, A. The Application of Rapid Manufacturing Technologies in the Spare Parts Industry. In Proceedings of the Nineteenth Annual International Solid Freeform Fabrication (SFF) Symposium, Austin, TX, USA, 4–8 August 2008; pp. 584–590. [Google Scholar]
  37. Pearson, K. LIII. On lines and planes of closest fit to systems of points in space. Lond. Edinb. Dublin Philos. Mag. J. Sci. 2010, 2, 559–572. [Google Scholar] [CrossRef]
  38. Saaty, T.L. The Analytic Hierarchy Process; McGraw-Hill: New York, NY, USA, 1980. [Google Scholar]
  39. Deng, J. Introduction to grey system theory. J. Grey Syst. 1989, 1, 1–24. [Google Scholar]
  40. Guo, H. Identification coefficient of relational grade of grey systems. J. Fuzzy Math. 1985, 3, 55–58. [Google Scholar]
  41. Shi, K. Grey Relation Theory and its Applications. In Proceedings of the First International Symposium on Uncertainty Modeling and Analysis, College Park, MD, USA, 3–5 December 1990; pp. 404–408. [Google Scholar]
  42. Boone, C.A.; Craighead, C.W.; Hanna, J.B. Critical challenges of inventory management in service parts supply: A delphi study. Oper. Manag. Res. 2008, 1, 31–39. [Google Scholar] [CrossRef]
  43. Robertson, D.; Ulrich, K. Planning for product platforms. Sloan Manag. Rev. 1998, 39, 19–31. [Google Scholar]
Figure 1. Simplified evaluation procedures for software vendor selection.
Figure 1. Simplified evaluation procedures for software vendor selection.
Symmetry 11 01182 g001
Figure 2. Principal component analysis of 12 criteria.
Figure 2. Principal component analysis of 12 criteria.
Symmetry 11 01182 g002
Figure 3. Hierarchy clustering for the design of the 2nd and 3rd questionnaires.
Figure 3. Hierarchy clustering for the design of the 2nd and 3rd questionnaires.
Symmetry 11 01182 g003
Table 1. Second questionnaire.
Table 1. Second questionnaire.
1. A Specific Pairwise Influence Question Is as Follows: How Important Is Dimension A (Left-Hand Side) for Dimension B (Right-Hand Side)
Score Factor (Group)9:17:15:13:11:11:31:51:71:9Score Factor (Group)
Demand forecasting x Inventory optimization
Order optimization
Performance management
Inventory optimization Order optimization
Performance management
Order optimization Performance management
2. How Important Is Dimension A (Left-Hand Side) for Dimension B (Right-Hand Side) under Demand Forecasting
Score Function9:17:15:13:11:11:31:51:71:9Score Function
(C1)Best-fit forecasting (C2)NPI planning
(C3)Last time buy
(C2)NPI planning (C3)Last time buy
3. How Important is Dimension A (Left-Hand Side) for Dimension B (Right-Hand Side) under Performance Management
Score Function9:17:15:13:11:11:31:51:71:9Score Function
(C10)Parameter monitoring (C11)What-if simulation
(C12)Reporting and analysis
(C11)What-if simulation (C12)Reporting and analysis
Table 2. Responses to the 2nd questionnaire in linguistic terms and scores.
Table 2. Responses to the 2nd questionnaire in linguistic terms and scores.
Linguistic TermsScore
Extremely Strong9:1
Very Strong7:1
Strong5:1
Slightly Strong3:1
Equal1:1
Slightly Weak1:3
Weak1:5
Very Weak1:7
Extremely Weak1:9
Table 3. Global weights for each criterion using analytic hierarchy process (AHP).
Table 3. Global weights for each criterion using analytic hierarchy process (AHP).
First-Tier Criteria (Weight = G)2nd Tier CriteriaWeight = G of 2nd-Tier Criteria
Demand forecasting (0.313)(C1) Best-fit forecasting0.126
(C2) New product introduction (NPI) planning0.084
(C3) Last time buy0.103
Inventory optimization (0.441)(C4) Multi-echelon network0.109
(C5) Substitution chain0.106
(C6) Return repair supply0.101
(C7) Disassembly supply0.125
Order optimization (0.099)(C8) Order suggestion0.040
(C9) Order integration to ERP0.059
Performance management (0.147)(C10) Parameter monitoring0.051
(C11) What-if simulation0.046
(C12) Reporting and analysis0.050
Table 4. Third questionnaire.
Table 4. Third questionnaire.
FunctionsVendor EffectVendor A1Vendor A2Vendor A3Vendor A4Vendor A5
(C1) Best-Fit forecastingExcellentx
Good x
Average x
Fair x
Poor x
(C12) Reporting and analysisExcellent
Good
Average
Fair
Poor
Table 5. Linguistic terms and scores from the 3rd questionnaire.
Table 5. Linguistic terms and scores from the 3rd questionnaire.
Linguistic TermsScore
Excellent5
Good4
Average3
Fair2
Poor1
Table 6. Input data for grey relational analysis (GRA).
Table 6. Input data for grey relational analysis (GRA).
CriteriaC1C2C3C4C5C6C7C8C9C10C11C12
Weight0.1260.0840.1030.1090.1060.1010.1250.0400.0590.0510.0460.050
Vendor
A13.1433.5713.8573.4293.4292.8574.0003.7144.1433.1434.0003.286
A24.2863.1433.4293.2862.0003.8573.1433.4292.5713.1433.7143.429
A33.2863.4293.1432.2863.0003.5712.5713.7143.1432.7142.8573.000
A42.7142.8573.7143.4293.5712.7142.8573.2863.8573.5713.5713.857
A52.8572.4293.0003.0002.2862.8572.4293.2863.2862.5713.5714.143
Ref(ao)5.0005.0005.0005.0005.0005.0005.0005.0005.0005.0005.0005.000
(C1) Best-fit forecasting; (C2) NPI planning; (C3) last time buy; (C4) multi-echelon network; (C5) substitution chain; (C6) return repair supply; (C7) disassembly supply; (C8) order suggestion; (C9) order integration to ERP; (C10) parameter monitoring; (C11) what-if simulation; and (C12) reporting and analysis.
Table 7. Grey coefficient calculation; γ (a0(x), ai(x)).
Table 7. Grey coefficient calculation; γ (a0(x), ai(x)).
CriteriaC1C2C3C4C5C6C7C8C9C10C11C12
Weight0.1260.0840.1030.1090.1060.1010.1250.0400.0590.0510.0460.050
Vendor
A10.6600.7560.8380.7210.7210.6080.8860.7950.9390.6600.8860.689
A21.0000.6600.7210.6890.4920.8380.6600.7210.5640.6600.7950.721
A30.6890.7210.6600.5250.6330.7560.5640.7950.6600.5850.6080.633
A40.5850.6080.7950.7210.7560.5850.6080.6890.8380.7560.7560.838
A50.6080.5440.6330.6330.5250.6080.5440.6890.6890.5640.7560.939
(C1) Best-fit forecasting; (C2) NPI planning; (C3) last time buy; (C4) multi-echelon network; (C5) substitution chain; (C6) return repair supply; (C7) disassembly supply; (C8) order suggestion; (C9) order integration to ERP; (C10) parameter monitoring; (C11) what-if simulation; and (C12) reporting and analysis.
Table 8. Final results of the GRA.
Table 8. Final results of the GRA.
VendorScoreRank
A10.756 1
A20.718 2
A30.647 4
A40.693 3
A50.620 5

Share and Cite

MDPI and ACS Style

Weng, S.-S.; Chen, K.-Y.; Li, C.-Y. Application of the Analytic Hierarchy Process and Grey Relational Analysis for Vendor Selection of Spare Parts Planning Software. Symmetry 2019, 11, 1182. https://doi.org/10.3390/sym11091182

AMA Style

Weng S-S, Chen K-Y, Li C-Y. Application of the Analytic Hierarchy Process and Grey Relational Analysis for Vendor Selection of Spare Parts Planning Software. Symmetry. 2019; 11(9):1182. https://doi.org/10.3390/sym11091182

Chicago/Turabian Style

Weng, Sung-Shun, Kai-Ying Chen, and Chih-Yuan Li. 2019. "Application of the Analytic Hierarchy Process and Grey Relational Analysis for Vendor Selection of Spare Parts Planning Software" Symmetry 11, no. 9: 1182. https://doi.org/10.3390/sym11091182

APA Style

Weng, S. -S., Chen, K. -Y., & Li, C. -Y. (2019). Application of the Analytic Hierarchy Process and Grey Relational Analysis for Vendor Selection of Spare Parts Planning Software. Symmetry, 11(9), 1182. https://doi.org/10.3390/sym11091182

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop