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Article

Bastnaesite, Barite, and Calcite Flotation Behaviors with Salicylhydroxamic Acid as the Collector

1
College of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
2
Institute of Multipurpose Utilization of Mineral Resources, Chinese Academy of Geological Sciences, Chengdu 610041, China
3
School of Environment and Resource, Southwest University of Science and Technology, Mianyang 621010, China
4
School of Minerals Processing and Bio-engineering, Central South University, Changsha 410083, China
*
Authors to whom correspondence should be addressed.
Minerals 2020, 10(3), 282; https://doi.org/10.3390/min10030282
Submission received: 13 February 2020 / Revised: 9 March 2020 / Accepted: 18 March 2020 / Published: 20 March 2020
(This article belongs to the Special Issue Surface Chemistry in Mineral Processing and Extractive Metallurgy)

Abstract

:
The flotation of bastnaesite, as a major mineral source of rare earth elements, attracting much attention in the mineral processing field, is challenging owing to the natural flotability of calcium-bearing minerals. To promote the application of flotation, we systematically investigated the flotation behavior of bastnaesite, barite, and calcite, with salicylhydroxamic acid (SHA) as the collector through micro-flotation experiments, zeta-potential measurements, Fourier transform infrared (FT-IR) analyses, X-ray photoelectron spectroscopy (XPS) analyses, and solution chemistry analyses. Micro-flotation experiments confirm that the flotability of bastnaesite is high at pH 6.5–8.5, while calcite floats at pH 8.0–9.5, and barite has little flotation response. The results of FT-IR, XPS, and zeta-potential measurements indicate that there is chemical adsorption of SHA on the bastnaesite surface, and physical adsorption also occurs. However, as for barite and calcite, there is only physical adsorption of SHA on the surfaces. The solution chemistry results show that SHA anions can interact with RE3+, REOH2+, and RE(OH)2+ on bastnaesite surfaces in aqueous suspensions, resulting in bastnaesite flotation.

1. Introduction

Rare earth elements (REEs) are a group of 15 elements of the lanthanide series together with Sc and Y. Based on the ionic radii of elements, REEs can be classified into light rare earth elements (LREEs) from La to Sm, and heavy rare earth elements (HREEs) from Eu to Lu [1,2]. REEs are crucial to manufacturing of many advanced products and have broad commercial applications, such as new catalysts for automotive exhaust systems, permanent magnets for computer equipment, medical diagnosis equipment, and almost all military systems [3,4]. A semi-soluble salt mineral with the characteristics of ionic bonding and limited solubility in water, bastnaesite, (Ce, La)FCO3, is a complex rare earth fluoride and carbonate salt and contains the cerium subgroup or the lighter rare earth elements. Bastnaesite is considered as one of the most important sources of rare earth elements because of its richness in the light rare earth elements and its large global reserves [5]. Bastnaesite deposits are located in the Mountain Pass deposit in San Bernardino County, California (USA), Boyan Obo deposit in Inner Mongolia (China), and Mianning deposit in Mianning, Sichuan (China) [2,6].
In China, the Mianning rare earth deposit is an alkaline pegmatite carbonate-type rare earth deposit with total industrial reserve of 1.3 Mt at an average grade of REO 3.7 wt % [7,8]. Froth flotation is applied for the separation of the bastnaesite ore [9,10]. After the raw ore is crushed and ground, the salicylhydroxamic acid or sodium oleate can be used as a collector for separating bastnaesite from associated gangue minerals (calcium-bearing minerals) [11,12,13]. According to the X-ray diffraction (XRD) pattern of the raw ore collected from the Mianning deposit (Figure 1), the major gangue minerals are barite, calcite, fluorite, and quartz [14]. The calcium-bearing minerals (such as calcite, fluorite) have chemical properties and hydrophilicity, which makes it difficult to separate these minerals [15,16,17,18].
The flotation reagents play a vital role in the development of rare earth beneficiation technology, and hydroxamate collectors have been successfully applied to the flotation of rare earth minerals because of their high selectivity and strong collective capabilities. The study of the 1-hydroxyl-2-naphthyl hydroxamic acid (H203) collector claimed chemical adsorption between oxygen atoms of H203 and rare earth ions, generating five-element chelate rings, and physical adsorption [6,19]. A study of salicylhydroxamic acid collectors suggested the rare earth cation hydrolysis of major surface components of bastnaesite, followed by chemical reaction with salicylhydroxamic to form five elements chelate rings [11]. Electrostatic charge calculationindicated that the alkyl hydroxamic acid, as an O–O chelating agent, could form O–O five elements chelate ring with metallic ions, and it is also O–N chelating agent, which can form O–N four elements chelate ring with metallic ions [20,21,22,23]. This mechanism shows that chemical adsorption takes place between bastnaesite and octylhydroxamic, with five elements chelate rings forming on the surface of bastnaesite [3,17,24,25,26,27,28].
To our best knowledge, although the flotation behaviors of bastnaesite using salicylhydroxamic acid (SHA) as the collector has been researched, it is also important to further research the flotation behaviors of the main gangue minerals, such as barite and calcite. The results of this paper are of practical significance for understanding and grasping the flotation nature of valuable minerals and gangue minerals in bastnaesite ores and guiding the development and utilization of rare earth deposits.

2. Experimental

2.1. Materials

The samples of bastnaesite, barite, and calcite were obtained from the Maoniuping rare earth concentrator, located in Mianning, Sichuan province, China. After manual selection, ginding, sieving, the repeated purification by using gravity and magnetic separation, purified bastnaesite, barite, and calcite samples were obtained. These were dry-ground in a ball mill. Subsequently, powder sample of −0.10 mm fractions was used in the micro-flotation tests.
The chemical composition of the purified bastnaesite is listed in Table 1. The results show the REO content is 72.52 wt %, and the main rare earth elements are Ce, La, and Nd. The content of the other impurity element is very low. The diffraction peaks of the XRD pattern [29,30] was well matched with the standard diffraction peaks of bastnaesite (pdf: 11-0340). The chemical composition and XRD analyses indicate that the purity of the purified bastnaesite was high, and the sample was suitable for the experiments.
The BaO content of the purified barite was 64.66 wt %. The CaO content of the purified calcite was 55.88 wt %. According to the theoretical element composition of each mineral, the sample purities exceed 95 wt %. The diffraction peaks of the barite, and calcite matched well with the pattern of standard diffractions peaks (barite pdf 24-1035; calcite pdf 05-0586). The XRD analysis confirm that the purities of the gangue minerals was sufficient for further experimentation.

2.2. Reagents

The salicylhydroxamic acid (SHA, HOC6H4CONHOH, purity 95 wt %) was obtained from Aladdin Chemical Reagent Co. (Shanghai, China) and was used as the collector for flotation experiments. Sulfuric acid (H2SO4) and sodium hydroxide (NaOH) were of analytical grade and used to adjust the pH of the flotation suspensions. The pine oil of industrial grade was used as the frother. The water used for all the experiments was deionized water with resistivity of 18.25 MΩ·cm [31].

2.3. Micro-Flotation Experiments

Micro-flotation experiments were carried out in an XFG-40 mL type flotation machine. The purified mineral particles (2.0 g) were placed in a Plexiglas cell, which was then filled with 35 mL of deionized water, the pH of the suspension was adjusted by H2SO4 or NaOH for 3 min. Subsequently, SHA collector was added and agitated for 3 min. The foaming agent (pine oil) was added and agitated for 1 min. Before flotation, the pH of the suspension was measured and recorded. Flotation was conducted for 4 min. The flotation product was weighed after filtering and drying, and the recoveries were calculated based on the dry weight. Three measurements of each micro-flotation experiment were carried out, and the average value was taken as the result.

2.4. Zeta-Potential Measurements

The zeta-potential was measured using a Zetasizer Nano Zs90 (Malvern Instruments, Worcestershire, UK). The conductivity and pH of the suspension were monitored continuously during the measurement, and the temperature was maintained at 25 °C. The purified mineral particles were ground to <2 μm using an agate mortar. The suspension was prepared by adding 30 mg of the purified mineral particles to 50 mL deionized water. The prepared suspension was conditioned by magnetically stirring for 5 min, during which the pH of the suspension was measured. After settling for 10 min, the supernatant of the dilute fine particle suspension was obtained for zeta-potential measurements. The zeta potential was measured three times and the average value was taken as the final result.

2.5. FT-IR Spectroscopy Measurements

FT-IR spectra were measured using a Spectrum One FT-IR (PerkinElmer, Waltham, MA, USA) spectrometer to characterize the interaction between the collector and minerals. The wave number range of the spectra was 4000 to 400 cm−1. The purified mineral particles were first ground to −200 mesh using an agate mortar. The purified mineral particles (2.0 g) were placed in a Plexiglas cell. After the pH of the suspension was adjusted to 7.5, the purified samples were conditioned for another 3 min with 2 × 10−4 M SHA. Subsequently, the solid samples were washed three times using ultrapure water with the same pH value. The washed samples for FT-IR analysis were dried at 35 °C.

2.6. XPS Analysis

Total of 2.0 g purified mineral particles were placed in a Plexiglas cell with H2SO4 or NaOH as the pH-regulating reagent. Subsequently, the purified samples were conditioned for another 3 min with SHA. The solid samples were washed three times using deionized water. Then the samples for XPS analysis were vacuum-dried at 50 °C. XPS analyses were performed by a Kratos AXIS Ultra XPS system (Shimadzu, Kyoto, Japan), which was equipped with a monochromatic Al X-ray source operated at 150 W. The energy resolution is 0.48 eV (Ag 3d5/2) with error of 0.05 eV. Survey scans were conducted in a single sweep from 0 to 1350 eV, with a dwell time of 8 s, pass energy of 150 eV, and 1 eV step size. For high-resolution scanning, the number of scans was increased, the dwell time was reduced to 0.5 s, and the bandpass energy was adjusted to 30 eV in steps of 50 meV. The purified mineral particles (2.0 g) were placed in a Plexiglas cell. Subsequently, the purified samples were conditioned for another 3 min with SHA. The solid samples were washed three times using deionized water. The washed samples for XPS analysis were vacuum-dried at 50 °C.

3. Results

3.1. Micro-Flotation Tests

Figure 2 shows the flotation recoveries of bastnaesite, barite, and calcite as a function of pH using SHA as the collector (2 × 10−4 M), pine oil as the frother (14 mg·L−1). The results show that the flotability of bastnaesite is better than that of barite or calcite at pH 5.5−9.5. The flotability of bastnaesite reaches its maximum at pH 6.5−8.5, while calcite floating at pH 8.0–9.5, but barite, showing little flotation response, is almost unaffected with pH value.
Figure 3 shows the relationship between SHA concentrations and the flotation recoveries of bastnaesite, barite, and calcite at pH 7.5. The flotation recovery of bastnaesite rises with the increasing SHA concentration. Compared to the apparently increased trend of bastnaesite recovery, the flotation recoveries of barite, and calcite grow slowly with increasing SHA concentration.

3.2. Zeta-Potential Tests

Figure 4 shows the zeta-potentials of bastnaesite, barite, and calcite in the absence and presence of SHA as a function of pH. In the absence of SHA, the results show that the isoelectric points (IEP) of bastnaesite, and barite are at pH 8.1 and 8.3, respectively. The IEP of calcite may be located around pH 8.0 [32,33]. In the presence of SHA, the zeta-potentials of bastnaesite, barite, and calcite are all negative at pH 5.0–12.0. Compared with barite and calcite, the significant decrease in zeta-potential of bastnaesite can be attributed to the grater adsorbed amount of SHA ions onto the bastnaesite surface indicating that SHA may more selectively interact with the bastnaesite surface than on the barite and calcite surfaces.

3.3. FT-IR Analysis

Figure 5a shows the FT-IR spectra of SHA, bastnaesite, barite, and calcite. Figure 5b shows the FT-IR spectra of the bastnaesite, barite, and calcite with 2 × 10−4 M SHA. The main bands corresponding to the relevant chemical bond is displayed in Table 2. Several characteristic bands of bastnaesite were observed. Characteristic bands of barite, calcite were aslo observed [34,35]. After the bastnaesite treated with SHA, the characteristic band of CO32− anti-symmetric stretching vibration is at 1436 cm−1, off set 10 cm−1, and other bands shift to the higher frequencies. In addition, the band at 1035 cm−1 and 912 cm−1 belong to the N–O stretching vibration adsorption peak, while the characteristic peak of the N–O stretching vibration in SHA is at 1031 cm−1 and 903 cm−1. These two bands were characteristic of adsorption peaks of SHA, indicating chemical adsorption of the SHA onto the surface of bastnaesite. But there were no characteristic adsorption peaks of SHA on barite or calcite.
As can be seen in Figure 2, Figure 3, Figure 4 and Figure 5, the decrease in the zeta-potential of bastnaesite on SHA adsorption was more than that of barite and calcite, and the flotability of bastnaesite was much better than that of barite or calcite. These observations indicate that the adsorption of SHA with bastnaesite is stronger than with barite and calcite. It is concluded that the interaction of SHA with the surface of bastnaesite occurs by chemical adsorption, while the surfaces of barite and calcite interact with SHA through physical adsorption.

3.4. Solution Chemistry Analysis

The solution chemistry of SHA and metallic ion can be calculated to obtain the concentration log diagram of each component at different pH [36]. Figure 6 shows the pulp SHA and metallic ions exist in different forms at different pH. The forms of SHA and metallic ions can affect the flotation behaviors of the minerals.
Figure 6a shows the SHA hydrolysis components as a function of pH for SHA concentration of 2 × 10−4 M. The pKa of SHA was found to be 6.4. When the pH was less than 6.4, the main component present is CH3(CH2)6C=ONHOH. When pH was more than 6.4, the main component is CH3(CH2)6C=ONHO. Figure 6b–d show the hydrolysis components of bastnaesite with as a function of pH with metallic ion concentration of 2 × 104 M. The pKa of cerium, lanthanum, and neodymium was found to be 8.37, 8.23, and 8.0, respectively. When pH was less than 8.0, the components are RE3+ > REOH2+ > RE(OH)2+ > RE(OH)3(aq.) > RE(OH)4. These observations indicate that the hydrolysis components (CH3(CH2)6C=ONHO) can interact with metallic ions (RE3+, REOH2+, and RE(OH)2+) on bastnaesite surfaces at pH 6.4−8.4. The interactions result in the flotation behavior of bastnaesite (Figure 2).

3.5. XPS Analysis

To further determine the interaction mechanism between SHA and the minerals, XPS analyses were conducted. The relative contents of the elements on the surface of the minerals in the absence and presence of SHA, as measured by XPS, are listed in Table 3. The N content can be taken to represent the amount of SHA adsorbed on the mineral surface. After bastnaesite was treated with SHA, the relative content of N reached 1.51 at%. However, on the surface of barite and calcite treated by SHA the relative contents of N were only 0.88 at%, and 0.53 at%, respectively. This result indicates that the adsorption of SHA on bastnaesite and barite are stronger than the adsorption onto calcite. This is in accordance with the results of micro-flotation, zeta-potential, FT-IR, and solution chemistry measurements.
Table 4 shows the binding energies of the main elements on the mineral surface before and after the treatments with SHA. After SHA treatment, the chemical shifts of Ce, La, and Nd in bastnaesite were obvious being −0.35 eV, −0.38 eV, and −0.74 eV, respectively. This indicates the transformation of the chemical environment on the bastnaesite surface and that the SHA was chemisorbed on the surface of bastnaesite. Upon treatment of barite and calcite by SHA, chemical shifts were not obvious, indicating the transformation of the physical environment on these mineral surfaces. This result indicates that SHA probably adsorbs on the surface of these minerals through physical interaction.

3.6. Discussion

According to the experimental results and analyses, SHA can be chemisorbed on the bastnaesite surface resulting in enhanced flotability; the interaction between SHA and barite and calcite is mainly by physical adsorption. The previous works of Rao and Wang also reported that the chemisorption occurred between bastnaesite and salicylhydroximic acid, octyl hydroximic acid, modified alkyl hydroximic acid or sodium oleate, while physisorption occurred between sodium dodecyl sulfate and bastnaesite [11,37].
The results of the micro-flotation tests indicate that the flotability of bastnaesite is better than that of barite and calcite across a wide pH range. The zeta-potential analysis shows that adsorption of SHA on the bastnaesite, barite, and calcite surfaces can occur. The zeta potential of bastnaesite decreased most obviously on SHA adsorption, consistent with the results of the micro-flotation tests. The FT-IR results give further evidence that SHA can chemisorb onto the surface of bastnaesite, but is physically adsorbed onto the surfaces of barite and calcite. The solution chemistry results show that SHA anions (CH3(CH2)6C=ONHO) can interact with RE3+, REOH2+, and RE(OH)2+ on bastnaesite surfaces at pH 6.4−8.4, resulting in bastnaesite flotation. XPS analysis shows that the RE electronically interacts with SHA on the surface of the bastnaesite. After bastnaesite was treated by SHA, the chemical shifts of Ce, La, and Nd were −0.35 eV, −0.38 eV, and −0.74 eV, respectively. After barite and calcite were treated by SHA chemical shifts of the main element of these minerals were not obvious, hence, no transformation of the electronic environment on these mineral surfaces was observed. The shifts in RE of XPS provide evidence of electronic perturbation which may be due to the changes in chemical bonding, consistent with the results of the zeta-potential, solution chemistry, and FT-IR.
Based on the results of the FT-IR and XPS analyses, it is concluded that RE can chemically interact with SHA to promote bastnaesite flotation. Barite and calcite react with SHA via physical interaction. It can be considered that this is the reason for the significantly better flotability of bastnaesite than barite and calcite.

4. Conclusions

(1)
The results of micro-flotation experiments using SHA as the collector molecule indicate that bastnaesite exhibits good flotability around pH 6.5–8.5. Calcite possesses low flotability at pH 8.0–9.5. Barite has little flotation response across the whole pH range used in the experiments.
(2)
The decrease in the zeta-potential of bastnaesite, barite, and calcite can be attributed to the adsorption of SHA anions. SHA can more selectively interact with the bastnaesite surface than the barite and calcite surface.
(3)
The FT-IR, XPS, and solution chemistry results indicate that SHA anions can react with RE3+, REOH2+, and RE(OH)2+ on the surface of bastnaesite, and SHA molecule may be chemically adsorbed on the surface. The adsorption between SHA and barite or calcite may be physical. This is the reason for the significantly better flotability of bastnaesite than barite and calcite.

Author Contributions

W.X., D.W. conceived and designed the experiments; W.W., J.D., and K.Z. performed the experiments and analyzed the data; W.W., Y.W., and K.Z. wrote and revised the paper. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Youth Talent Project of China Ministry of Natural Resources, grant number B1901, and the Program of China Geological Survey, grant numbers DD20174922, 121201016000150002.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. X-ray diffraction (XRD) pattern of the raw ore collected from Mianning deposit in Sichuan province, China.
Figure 1. X-ray diffraction (XRD) pattern of the raw ore collected from Mianning deposit in Sichuan province, China.
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Figure 2. Flotation recoveries of the minerals as a function of pH.
Figure 2. Flotation recoveries of the minerals as a function of pH.
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Figure 3. Flotation recoveries as a function of salicylhydroxamic acid (SHA) concentration.
Figure 3. Flotation recoveries as a function of salicylhydroxamic acid (SHA) concentration.
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Figure 4. Zeta-potential of bastnaesite, calcite, and bariteas a function of pH in the absence and presence of SHA.
Figure 4. Zeta-potential of bastnaesite, calcite, and bariteas a function of pH in the absence and presence of SHA.
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Figure 5. Fourier transform infrared (FT-IR) spectra of purified samples before (a) and after (b) treated with SHA at pH 7.5.
Figure 5. Fourier transform infrared (FT-IR) spectra of purified samples before (a) and after (b) treated with SHA at pH 7.5.
Minerals 10 00282 g005
Figure 6. Logarithmic diagram of (a) SHA (C = 2 × 10−4 M), (b) cerium (C = 2 × 104 M), (c) lanthanum (C = 2 × 104 M), and (d) neodymium (C = 2 × 104 M).
Figure 6. Logarithmic diagram of (a) SHA (C = 2 × 10−4 M), (b) cerium (C = 2 × 104 M), (c) lanthanum (C = 2 × 104 M), and (d) neodymium (C = 2 × 104 M).
Minerals 10 00282 g006aMinerals 10 00282 g006b
Table 1. Chemical compositions of the purified bastnaesite (mass fraction, wt %).
Table 1. Chemical compositions of the purified bastnaesite (mass fraction, wt %).
ElementREOCeO2La2O3Nd2O3Pr6O11Sm2O3Gd2O3Eu2O3Dy2O3
Content72.5235.5525.437.333.220.590.170.080.06
ElementY2O3Tb4O7FSiO2Al2O3Fe2O3TiO2CaOLOI
Content0.050.046.680.360.221.430.090.1619.90
Table 2. The bands corresponding to the relevant chemical bond in FT-IR spectra of the minerals.
Table 2. The bands corresponding to the relevant chemical bond in FT-IR spectra of the minerals.
FTIR SpectrumBand (cm−1)Chemical Bond
SHA3283O–H stretching vibration
3050–CH3 stretching vibration
1574C=O stretching vibration
1521C–C stretch vibration
1153C–O stretching vibration
1031N–O stretch vibration
903N–O stretching vibration
Bastnaesite1446CO32− anti-symmetric stretching vibration
1086CO32− symmetric stretching vibration
866CO32− plane bending vibration
728CO32− in-plane bending vibration
Bastnaesite + SHA1436CO32− anti-symmetric stretching vibration
1087CO32− symmetric stretching vibration
1035N–O stretch vibration
912N–O stretching vibration
868CO32− plane bending vibration
729CO32− in-plane bending vibration
Table 3. Elemental compositions of minerals surfaces, as determined via X-ray photoelectron spectroscopy (XPS).
Table 3. Elemental compositions of minerals surfaces, as determined via X-ray photoelectron spectroscopy (XPS).
SamplesElemental Composition (at%)
COFCaNSBaNdLaCe
Bastnaesite42.9341.668.790.000.000.000.001.572.432.62
Bastnaesite + SHA46.5038.477.740.001.510.000.001.282.192.31
Barite28.9047.550.000.000.0013.4510.100.000.000.00
Barite + SHA30.5247.090.000.000.8813.228.290.000.000.00
Calcite46.0540.310.0013.640.000.000.000.000.000.00
Calcite + SHA47.8138.960.0012.700.530.000.000.000.000.00
Table 4. Binding energies of elements on the minerals surface, as determined via XPS.
Table 4. Binding energies of elements on the minerals surface, as determined via XPS.
SamplesCOFCaNSBaNdLaCe
Binding Energy (eV)Bastnaesite284.58531.37684.39----978.61836.52885.00
Bastnaesite + SHA284.42531.27684.10-399.49--977.87836.14884.65
Barite284.50531.64---168.60779.66---
Barite + SHA284.48531.62--399.44168.60779.85---
Calcite284.38530.84-346.39------
Calcite + SHA284.38530.86-346.38399.27-----
Chemical Shift (eV)Bastnaesite + SHA−0.16−0.10−0.29----−0.74−0.38−0.35
Barite + SHA−0.02−0.02----0.19---
Calcite + SHA-0.02--0.01------

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MDPI and ACS Style

Xiong, W.; Deng, J.; Zhao, K.; Wang, W.; Wang, Y.; Wei, D. Bastnaesite, Barite, and Calcite Flotation Behaviors with Salicylhydroxamic Acid as the Collector. Minerals 2020, 10, 282. https://doi.org/10.3390/min10030282

AMA Style

Xiong W, Deng J, Zhao K, Wang W, Wang Y, Wei D. Bastnaesite, Barite, and Calcite Flotation Behaviors with Salicylhydroxamic Acid as the Collector. Minerals. 2020; 10(3):282. https://doi.org/10.3390/min10030282

Chicago/Turabian Style

Xiong, Wenliang, Jie Deng, Kaile Zhao, Weiqing Wang, Yanhong Wang, and Dezhou Wei. 2020. "Bastnaesite, Barite, and Calcite Flotation Behaviors with Salicylhydroxamic Acid as the Collector" Minerals 10, no. 3: 282. https://doi.org/10.3390/min10030282

APA Style

Xiong, W., Deng, J., Zhao, K., Wang, W., Wang, Y., & Wei, D. (2020). Bastnaesite, Barite, and Calcite Flotation Behaviors with Salicylhydroxamic Acid as the Collector. Minerals, 10(3), 282. https://doi.org/10.3390/min10030282

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