1. Introduction
Trogoderma granarium Everts, the khapra beetle, is a serious pest of stored products worldwide.
Trogoderma granarium larvae are known to feed on whole and broken kernels of >100 different commodities and larvae can enter a facultative diapause under less-than-ideal conditions such as low temperature, low humidity, crowded conditions, and lack of food resources [
1,
2,
3,
4,
5,
6]. As a result, diapause can continue for months or years until favorable conditions return. This makes it difficult to detect low-level infestations in stored bulk grain, food processing and storage facilities, and packaged products. The eradication of established populations is also challenging, as
T. granarium often resides in cracks and small spaces and can readily move to new food resources or re-infest commodities after control efforts [
7,
8]. Thus, an integrated pest management (IPM) program that focuses on long-term prevention and control of this species using multiple surveillance and control methods is critical. An efficient IPM program utilizes all available monitoring and control options to manage the stored products, and does not rely on a single control tactic. One type of control tactic is the use of grain protectants on stored commodities to prevent infestation on stored products during extended storage periods.
Grain protectants are insecticides that are applied to raw, uninfested grains that are loaded into storage to provide residual control of the grain during the entire time the grains are stored [
9]. Most grain protectants in the United States of America (USA) are applied to the entire grain mass as they are unloaded into a bin or silo with the goal of coating as many kernels as possible prior to long-term storage on farms, agricultural cooperatives, or commercial grain storage facilities. Unlike fumigants, which have no residual efficacy, grain protectants can be effective for weeks to months after application. Additionally, registered grain protectants could be used by exporting countries to protect commodities during storage and transportation to prevent costly re-exportation or destruction of
T. granarium, or other stored product insect-infested commodities upon reaching an importing country.
Grain protectants often utilize insect growth regulators (IGRs) to control the juvenile stages of the insect species by inhibiting molting and development to the adult stage [
10]. One such grain protectant is methoprene (DiaconIGR
®, Central Life Sciences, Schaumberg, IL, USA). This product contains ~300 mg/mL active ingredient (a.i.) methoprene and is applied for labels ranging from 105 to 60 mL (per 1000 bushel) depending on the stored commodity. Methoprene has low mammalian toxicity, and when used at label rates, there is little to no effect on non-target organisms [
11]. Previous research has found that wheat and brown rice treated with 1.25 or 2.5 ppm (mg/kg) methoprene inhibited the progeny production of
Rhyzopertha dominica (F.), lesser grain borer, for up to 24 months [
12]. Additionally, methoprene-treated wheat and corn suppressed the progeny production of
Tribolium castaneum (Herbst), red flour beetle, in the same 24-month study [
12].
However, IGRs generally do not affect adult beetles and must be combined with a contact insecticide to target adults in addition to the juvenile stages. Previous research investigating the combined effect of methoprene and deltamethrin on controlling
R. dominica, Sitophilus oryzae (L.), rice weevil, and
T. castaneum adults on brown rice and maize found that one combined formulation (1.0 ppm deltamethrin and 2.5 ppm methoprene) on brown rice inhibited all progeny production of
R. dominica and the total weight loss was <0.01% [
13]. The same formulation also resulted in a ~97% reduction in
S. oryzae progeny produced from exposed parental adults and a significant reduction in total weight loss, indicating there is a possible additive effect of the deltamethrin and methoprene combination [
13].
Recently this combination of methoprene and deltamethrin has been further advanced with the incorporation of the synergist piperonyl butoxide (PBO) into the formulation. As a synergist, PBO aids in preventing the enzymes in the insect body from activating and increasing pyrethrin/pyrethroid effectiveness [
14,
15]. With the addition of PBO to insecticide formulations, the amount of pyrethrin/pyrethroid added to the insecticide formulations can be reduced and remain effective [
14]. Thus, the objective of this study was to determine the residual efficacy of the new insecticide formulation (methoprene + deltamethrin + PBO, Gravista
®) compared to the standard formulation (methoprene + deltamethrin, DiaconIGR
® Plus) applied to three different commodities over 12 months of simulated storage.
2. Materials and Methods
2.1. Insecticide Formulations
There were two insecticide formulations used in this study. The first was a commercially available deltamethrin + methoprene combination (DiaconIGR® Plus, Central Life Sciences, Schamburg, IL, USA), and henceforth referred to by the trade name. This formulation contained 4.75% a.i. deltamethrin, 11.40% a.i. s-methoprene, 83.85% other ingredients, alternatively expressed as 49 mg a.i./mL of deltamethrin and 120 mg a.i./mL s-methoprene.
The second insecticide formulation used in this study is a new formulation containing lower amounts of methoprene and deltamethrin but including PBO, with the given trade name of Gravista®, and henceforth referred to by the trade name. The new insecticide formulation was provided by an industry cooperator, Central Life Sciences, as part of a cooperative research program. The formulation contained 1.20% a.i. deltamethrin, 2.85% a.i s-methoprene, and 33.30% a.i PBO or 12.0 mg a.i/mL deltamethrin, 27.4 mg a.i/mL s-methoprene, and 320.0 mg a.i/mL PBO. The insecticide formulation provided by the industry cooperator was a laboratory formulation before full registration with the U.S. Environmental Protection Agency (EPA), and thus label rates used in this study were “proposed label rates”. Gravista® has since been registered for use (EPA. Reg. No. 8459-116), and the label rates differ slightly from those used in this study.
2.2. Commodity Treatments
2.2.1. Wheat
According to the insecticide label, DiaconIGR® Plus is to be applied at a rate of 566 mL in 18.9 L of water to treat 1000 bsh of wheat. The weight approximation of wheat is 27.22 kg/bsh, which requires 0.7 mL of insecticide mixed with 25 mL of water; 0.4 mL of the insecticide solution was then applied to 500 g of wheat using an artist spray brush (Model 105, Bader Company, Franklin Park, IL, USA). The proposed label rate for Gravista® was 1138 mL per 18.9 L of water to treat 27.27 kg/bsh of wheat. To treat with this rate, 1.5 mL of Gravista® was mixed with 25 mL of water, and 0.4 mL of insecticide was applied to 500 g of wheat using the artist spray bush described above.
2.2.2. Brown Rice
The label rate for brown rice is 424 mL DiaconIGR® Plus in 18.9 L of water to treat 1000 bsh of brown rice. Using a weight approximation of 20.45 kg/bsh, 0.5 mL of DiaconIGR® Plus was mixed with 25 mL of water; then, 0.5 mL of the solution was applied to 500 g of brown rice using the artist spray brush. Similarly, to treat the brown rice in proportion to the proposed label rate for Gravista®, 1.1 mL of formulated product was mixed with 25 mL of water, and 0.4 mL of insecticide was applied to 500 g of brown rice.
2.2.3. Corn
The label rate for corn is 532 mL of DiaconIGR® Plus in 18.9 L of water to treat 1000 bsh. Using a weight approximation of 25.45 kg/bsh, 0.7 mL of DiaconIGR® Plus was mixed with 25 mL of water and 0.5 mL of solution was applied to 500 g of corn using an artist spray brush. Similarly, the proposed label rate for Gravista® was 1062 mL per 18.9 L of water. To treat the corn, 1.4 mL of Gravista® was mixed with 25 mL of water and 0.4 mL of the insecticide solution was applied to 500 g of corn.
2.3. Insects
This study was conducted at the United States Department of Agriculture–Animal and Plant Health Inspection Service, Forest Pest Methods Laboratory (FPML), in Buzzards Bay, MA, USA. Trogoderma granarium larvae originated from a 2011 collection in Pakistan and were maintained in the FPML insect containment facility. The beetles were reared on a combination diet of 160 g ground dog food (Purina Dog Chow Complete, Nestlé Purina PetCare Company, St. Louis, MO, USA) mixed with 20 g of wheat germ (The Mennel Milling Company, Fostoria, OH, USA), and sprinkled with 20 g of rolled oats (Heartland Mill, Marienthal, KS, USA) on the surface in a 0.95 L glass jar. The colonies were maintained in an environmentally controlled chamber at 30 °C in complete darkness. The larvae used in this study were classified based on their size (mm) because they have an indeterminant number of molts. Thus, the larvae used in all bioassays were standardized to 3.5–5 mm, which are medium-sized larvae for this species.
2.4. Commodity Treatment and Bioassays
Each commodity (wheat, brown rice, and corn) was treated in 15 lots of 500 g samples. Five lots were for DiaconIGR® Plus treatments, five lots were for Gravista® treatments, and five lots were for the controls. The individual lots of each commodity were placed in a single layer on the bottom of a plastic bin, 44.5 × 36.2 × 17.8 cm (Sterilite Corp., Townsend, MA, USA). The insecticides were applied according to label rates, and water was applied to the control group. Five replicate 25 mL vials of insecticide were prepared for each treatment and commodity; one vial was used per lot, and thus represented five replications per insecticide and commodity combination. After each commodity lot was treated, it was mixed by gently shaking the grain in the plastic bin for 30 s, and allowed to dry at ambient conditions for 24 hr. After 24 hr, the grain was placed into a 710 mL plastic container and held at ambient conditions for the duration of testing. The testing periods were at month 0 (1 d after treatment), 3, 6, 9, and 12 months of storage at ambient conditions.
At the start of each testing period, an 80 g sample was taken from each lot and placed inside a 0.18 L plastic vial and fitted with a cap and screened lid. Twenty T. granarium larvae, 3.5–5 mm in size, were added to each vial and placed inside an environmental chamber at 30 °C in complete darkness for 6 wks (same conditions as insect colonies). The vials were immediately frozen, at −18 °C, at the termination date for two weeks before vials were examined either at the USDA-APHIS or USDA-ARS facility due to quarantine regulations. Therefore, the effect on T. granarium was assessed based on the level of development after each testing period. The number of adults, deformed pupae/adult intermediates, normal pupae, and larvae were counted for each treatment.
A development index was created by grading each life stage (adults, deformed pupae/adult intermediates, normal pupae, and larvae) as follows: individuals remaining in the larval stage were classified as 1, normal pupae were scored as 2, pupal–adult intermediates were scored as 3 (
Figure 1), and normal adults were scored as 4. Although 20 individual larvae were placed in each vial for the monthly bioassays, not all larvae were recovered from each vial. Therefore, the number of each life stage recovered was converted to a percentage of 20, and thus the value for the developmental index ranged from 20 (all larvae remaining in that stage) to 80 (all larvae emerging as normal adults).
2.5. Data Analysis
The data were analyzed using the Mixed Procedure in the Statistical Analysis System (SAS Institute, version 9.2, Cary, NC, USA) to determine the significance of the main effects of treatment (controls, DiaconIGR® Plus and Gravista®), commodity (wheat, brown rice, corn), and the bioassay months (0, 3, 6, 9, and 12), for each of the four life stages, and by using the developmental index values. The data were further analyzed for each of the above by month using the Mixed Procedure to determine the significance of treatment and commodity for each life stage and developmental index, and the means were separated using LS Means with Tukey Adjustment (p < 0.05).
4. Discussion
Trogoderma granarium is known to feed on multiple commodities; however, the developmental time is commodity-specific [
16,
17]. In one study [
16], newly hatched
T. granarium larvae were monitored as they fed on barley, rice (
Oryza sativa L.), rye, wheat, and walnuts. Researchers found the longest developmental time of larvae and pupae to be on walnuts and rice, 91 and 82 d, respectively, and the shortest time was wheat and rye at 54 d [
16]. Throughout the 12-month study, we observed significantly more larvae on corn compared to wheat or brown rice treated with DiaconIGR
® Plus and Gravista
®. Previous studies on the population growth of
T. granarium after 60 d on ten common grains (starting from larvae) were conducted and researchers observed the highest population growth was on wheat and triticale and the lowest on peeled barley and maize [
17]. Thus, the high number of larvae found in corn after each exposure period could be partly due to its slower developmental time. No dead larvae were observed in the vials with corn after the conclusion of each month. In previous studies investigating insecticides and
T. granarium larvae, dead larvae appeared black and shriveled. In this study, all larvae appeared to be healthy after the testing period. This suggested that the effect on
T. granarium larvae development would be a function of the insecticide formulation or slower developmental time. Similarly, the number of larvae in the corn control was also higher than in the other two. Significantly more larvae were observed in treatments of brown rice at month 0 and in wheat up to month 3. As will be discussed below, those larvae continued to develop into pupae or adults, and sometimes in between.
There were few normal pupae observed in the treated or control vials during the study. In the control vials, the larvae developed through the pupal stage to adulthood. However, pupal–adult intermediates or deformities were observed among all commodities and both insecticide treatments (
Figure 1). Wheat had a higher percentage of deformed pupae compared with corn and brown rice. The faster development of
T. granarium on wheat may account for the higher numbers of deformed pupae. The deformities can be attributed to the IGRs in the formulation, which have been documented in other studies with IGRs applied to grain, surfaces, and packaging. Previous experiments with IGRs applied to different surfaces resulted in deformed adult genitalia, incomplete sclerotization of adult legs and antennae, incomplete hardening of elytra, and incomplete larval–pupae or pupae–adult transformations [
18,
19,
20,
21]. The deformities are a direct result of the IGR, whereby the insect is arrested in the larval stage, mortality occurs in the intermediate stage, or the result is deformed adults [
10].
Both insecticide treatments were highly effective at inhibiting the larvae from reaching the adult stage on wheat and corn for up to 12 months. However, after 6 months of brown rice storage, there was no significant difference between the control and the treated grain samples. Thus, if larvae are not feeding on the brown rice at the same rate as wheat, the effect of the insecticide on the larvae, because of ingestion, would be limited, and more adult beetles would be observed as is the case for brown rice. What may be more revealing of the effect of each treatment is the developmental index for T. granarium on each treated commodity. Corn treated with DiaconIGR® Plus and Gravista® had the lowest developmental index compared to the control and other treated commodities. The range in indices was 24–31 for DiaconIGR® Plus and 27–51 for Gravista®, but the ranges were never statistically different between the two treatments. These indices demonstrate that the majority of the larvae exposed to the treated corn remained in the larval stage and began to progress to the pupal and adult stages as the residual time increased. On the other hand, the development index for larvae exposed to DiaconIGR® Plus and Gravista® treated with brown rice ranged from 52 to 74 and 47 to 75, respectively, and was not statistically different from the control. This range in index values corresponds to deformed pupal–adults and adult beetles making up the majority of the insect life stages present. This result suggests that DiaconIGR® Plus and Gravista® have little effect on T. granarium development when applied to brown rice.
Deltamethrin, a pyrethroid, and methoprene, an IGR, affect insects through ingestion and/or direct contact with the insect. IGRs affect the growth and development, and pyrethroids affects the insect’s nervous system, and both will cause mortality upon extended exposures. Previous studies on the use of pyrethroids and IGRs applied as contact insecticides to various surfaces have demonstrated immediate and residual efficacy on
T. granarium larvae and adults [
7,
22,
23,
24,
25,
26]. In these studies, adult
T. granarium are generally more susceptible than larvae to several insecticides applied to grain or concrete surfaces [
24,
26]. Adult
T. granarium are short lived [
6,
26] and exposure to treated surface or grain protectants would be short compared to the larval stage. Deltamethrin and cyfluthrin pyrethroid insecticide formulations were found to be more effective on
T. granarium larvae compared to the IGRs methoprene and pyriproxyfen, with reduced adult emergence and greater larval mortality when exposed to five difference surfaces [
7]. It has been stated that
T. granarium larvae are affected by direct contact with the insecticide; however, the result may not be death and recovery may occur [
22]. The body of
T. granarium is covered with long short hairs [
27]. It is theorized that the larval hairs on the insect’s body create a semi-barrier to the treated surface, whether that is grain kernel or a surface, and inhibit direct contact with the insecticide.
The effectiveness of the insecticides used in this study relies on two factors: (1) the food substrate being directly treated and consumed (ingestion); and (2) the absorption from movement on the treated grain (contact). Thus, if minimal feeding occurs based on the type of commodity, i.e., rice and corn are less than wheat [
16], then it is predicted there will be a reduction in insecticidal efficacy because there is a greater reliance on contact efficacy. In contrast, if there is more feeding, it is likely that either incomplete metamorphosis or death will occur based on the dual insecticide modes of action in the formulations. As observed in this study and prior research, there are many factors contributing to
T. granarium growth and development, thus making it difficult to tease out one specific contributing factor. Additional studies are needed to directly measure the amount of frass, feeding damage, and/or insect-damaged kernels (IDK), and larval weight, which would provide further insight into the relationship between commodity type and the efficacy of the insecticide application and primary route of insecticide entry. In addition, future surveillance and monitoring is needed to monitor for potential pesticide resistance to the active ingredients in the formulations studied.
Overall, based on the results of the effect of DiaconIGR® Plus and Gravista® on T. granarium larvae and the resulting development index, these treatments were most effective on corn and wheat and minimally effective on brown rice. The new Gravista® product, with ~75% less a.i. deltamethrin and methoprene in the formulation and the addition of PBO, performed similarly to the standard DiaconIGR® Plus product for stored grain protection. Follow-up studies are needed to evaluate additional commodities, longer storage or exposure periods, and different temperature and humidity conditions. In addition, investigating the effects of grain protectants on diapausing T. granarium is also warranted.