1. Introduction
The A
2B
7-type intermetallic compounds have attracted attention as the new generation of hydrogen storage materials [
1,
2,
3,
4]. From the scientific point of view, a lot of efforts to improve the thermodynamic and electrochemical properties of the La-Mg-Ni-type materials have been undertaken. For example, modification of their chemical composition, microstructure evolution, heat and surface treatments, etc. [
5,
6,
7,
8].
The La-Mg-Ni-based compounds with light and not so expensive elements emerged as one of the most promising negative electrode materials for the Ni-MH
x batteries because of their high discharge capacity, energy density, and rate capability [
2]. The crystal structures of La
2-xMg
xNi
7.0 (
x = 0.3–0.6), RE-Mg-Ni, La
4MgNi
19, La
0.7Mg
0.3Ni
2.8Co
0.5-H
2, and Ce
2Ni
7H
4.7 materials have been discussed [
9,
10,
11,
12,
13,
14]. Generally, the hydrogen storage properties of ternary La-Mg-Ni hydrides are superior to corresponding binary AB
n (
n = 2–5) [
1,
5,
6,
7,
15,
16,
17,
18,
19,
20,
21].
The La-Ni-type alloys can be produced by the arc or induction melting in the high purity argon gas [
22]. It is important to note, that modification of the hydrogen storage properties of these phases can be achieved via mechanical alloying (MA) [
7,
16,
19,
20,
21]. Lately, the influence of magnesium content on the properties of the La
2−xMg
xNi
7 system was investigated in detail [
7,
9,
23]. The content of Mg in the (La,Mg)
2Ni
7 system influenced their final phase composition. For example, the resulting main three phases (La,Mg)
2Ni
7, (La,Mg)Ni
3, and LaNi
5 were detected, for
x = 0.48–0.5,
x = 0.6, and
x > 0.48 in the La
2−xMg
xNi
7 alloy [
23]. The existence of Mg in the La
2Ni
7 alloy anticipates the pulverization of their hydrides.
Moreover, Pr, Nd, Gd are frequently used to partly substitute La, while Co, Mn, Al are used to partly substitute Ni in the La-Ni system to adjust the electrochemical properties of the MH
x electrode materials [
24].
The discharge capacities of the Co substituted La-Mg-Ni system was studied [
25]. All the La
1.5Mg
0.5Ni
7−xCo
x (
x = 0, 1.2, 1.8) electrodes can be activated during free cycles and have discharge capacities above 390 mAh/g. These electrodes were prepared from the mixture of alloy and carbonyl nickel powders at the weight ratio of 1:2. Nevertheless, the cyclic stability of the hydrogen storage materials becomes worse with the increase in cobalt concentration.
Recently, the effect of cobalt content and thermal treatment on the electrochemical behavior of La
0.7Mg
0.3Ni
2.45−xCo
0.75 + xMn
0.1Al
0.2 (
x = 0, 0.15, 0.3) electrodes have been reported [
26]. An enhancement in the cyclic stability of the electrodes was observed in the function of both concentration of Co and annealing temperature. The values of C
100/C
max were 65.5% and 80.5% (C
100 is the discharge capacity after 100th charge/discharge cycles, C
max is the maximum discharge capacity) before annealing (as-cast) and after annealing (1173 K/8 h) for La
0.7Mg
0.3Ni
2.15Co
1.05Mn
0.1Al
0.2, respectively. On the other hand, when the Co amount increased from
x = 0 to
x = 0.3, the discharge capacity of the alloy electrodes decreased.
The Mn and Al contents on the alloys phase structures and properties of the La-Mg-Ni system were investigated, as well [
27,
28]. The partial substitution of Ni by Mn in RENi
2.6−xMn
xCo
0.9 (
x = 0–0.9) on their phase composition and microstructure was studied [
27]. In the alloys synthesized by induction melting, the following main phases were detected: (La,Ce)
2Ni
7 (Ce
2Ni
7-type structure), (Pr,Ce)Co
3 (PuNi
3-type structure), and (La,Pr)Ni
5 (CaCu
5-type structure). The hydrogen-storage capacity reached (1.04 wt.%) for
x = 0.45. On the other hand, the discharge capacity of the electrodes initially increased from 205 mAh/g (
x = 0.0) to 352 mAh/g (
x = 0.45) to finally decreasing to 307 mAh/g for
x = 0.9.
Li et al. studied the properties of La
0.7Mg
0.3Ni
2.55-xCo
0.45Al
x (
x = 0–0.4) synthesized by casting and rapid quenching [
28]. Multiphase samples, consisting of (La,Mg)Ni
3, LaNi
5, and LaNi
2 were formed. With an increase of the Al content in the alloy, the discharge capacities monotonously decrease, while their cycle stabilities significantly increase. Additionally, the rapid quenching process deteriorates the capacity but improves the cycle stability.
The substitution of Ni with Co, Mn, Fe, Al, and Cu in La
2MgNi
9 decreases the hydrogen storage capacity, but at the same time increases the hydride stability [
29]. Additionally, both the discharge capacity and the high-rate dischargeability of the electrodes decrease, however, the cycling stability of the substituted compositions improves.
The effects of the partial Ni replacement by Fe, Mn, and Al on the microstructures and electrochemical properties of La
0.7Mg
0.3Ni
2.55−xCo
0.45M
x (M = Fe, Mn, Al;
x = 0, 0.1), synthesized by melt spinning, was studied by Zhang et al. [
30]. The amount of the LaNi
2 phase formed in the samples was strongly correlated with the Al and Mn contents in synthesized compounds. Significant refinement in the as-quenched samples was observed after the substitution of Al and Fe for Ni. Finally, the rapid quenching markedly enhances the cycle stabilities of the samples.
The hydriding-dehydriding properties of hydrogen storage materials can be improved by the introduction of metastable phases and the formation of nanocrystalline structures [
31]. It can be achieved through the application of a nonequilibrium processing technique, such as for example, mechanical milling/alloying.
The published reports suggest that the kinetics of hydrogen absorption and desorption in the nanostructured hydrogen storage alloys can be improved due to a large specific surface area, hence, short hydrogen diffusion pathways [
31,
32,
33]. It was demonstrated that MA is a powerful method for the synthesis of hydrogen storage nanopowders [
21,
34].
In the present research, the effect of Al and Mn on the thermodynamic and electrochemical properties of mechanically alloyed La1.5Mg0.5Ni7−xMx (M = Al (0 ≤ x ≤ 0.25; Mn (0 ≤ x ≤ 0.5)) intermetallic compound was studied.
2. Materials and Methods
The nanostructured La
1.5Mg
0.5Ni
7−xM
x (M = Al (0 ≤
x ≤ 0.25), Mn (0 ≤
x ≤ 0.5)) compounds were synthesized by mechanical alloying in a high purity argon atmosphere (
Table 1). Mechanical alloying was carried out using a 8000 SPEX mixer mill (SPEX SamplePrep, Metuchen, NJ, USA) with milling frequency of 875 Hz, employing a weight ratio of hard steel balls to powder weight ratio of 4.25:1 at ambient temperature for 48 h in a continuous mode. The following metals were used: La powders—grated from rod (Alfa Aesar, 99.9%), Mg powder (Alfa Aesar, 325 mesh, 99.8%), Ni powder (Aldrich, 5 μm, 99.99%), Al powder (Aldrich, 200 mesh, 99%), and Mn powder (Aldrich, 325 mesh, ≥99%). The elemental powders were weighed, blended, and poured into a round bottom stainless vial (35 mL) in a glove box (Labmaster 130) filled with automatically controlled argon atmosphere (O
2 ≤ 2 ppm and H
2O ≤ 1 ppm) to obtain the materials. A composition of starting materials mixture was based on the stoichiometry of an “ideal” reaction. However, due to oxidation of La and Mg, the content of these elements was increased by 8 wt.%. The amount of La and Mg extra addition (8 wt.%) was determined during our basic research (not shown here), to obtain after the MA process, materials with a chemical composition as close as possible to the stoichiometry of an “ideal” reaction. The La
1.5Mg
0.5Ni
7−xM
x (Al;
x = 0, 0.10, 0.15, 0,20, 0.25 and Mn;
x = 0, 0.2, 0.3, 0.4, 0.5) powders synthesized by MA were finally heat-treated in 1123 K for 0.5 h in a high purity argon and subsequently cooled in air. For this treatment, the powder (5 g of each composition) was closed under the argon in a quartz tube with a volume of approximately 4 cm
3.
The phase analysis crystal structure of synthesized powders was investigated at room temperature by the XRD method (Panalytical, Empyrean model, Almelo, the Netherlands) with CuKα
1 (
λ = 1.54056 Å) radiation. The phase quantitative analysis was based on the line profile analysis of the XRD powder patterns realized with the X’Pert High Score Plus software (
Table 2 and
Table 3). The Williamson-Hall (W-H) analysis method was used to study crystallite sizes based on the diffraction pattern of the obtained mechanically alloyed powders.
Pressure-composition isotherms were determined by a Sievert PCI apparatus (Particulate Systems, HPVA 200 model, Norcross, GA, USA). The concentration of the absorbed hydrogen was calculated based on the hydrogen pressure changes measured in the reaction chamber during the tests. The mass of the sample for each measurement cycle was approx. 0.6 g. The investigations of the hydrogen absorption kinetics were carried out at 303 K and under 3 MPa (hydrogen pressure) in the first, second, and third cycle. Each measurement was finished after obtaining the equilibrium hydrogen pressure—the change of pressure did not exceed 200 Pa within 5 min. After each cycle, the samples were degassed at the temperature of 673 K and in a vacuum. The pressure-composition-isotherm (PCI) curves were obtained in the subsequent cycle after the measurements of the kinetics at the same temperature in the hydrogen pressure range up to approx. 7 MPa. The hydrogen absorption and desorption cycles that occurred during the measurements of the kinetics acted as the activation process. The hydrogen content in the samples was obtained by measuring pressures at constant volumes.
The electrochemical studies were done at room temperature in a three-electrode open cell. The material electrodes in a pellet form (
d = 8 mm) consisted of the powder mixture of the synthesized material (0.4 g) and carbonyl nickel (0.04 g). A full description of the electrochemical studies is included in our previous work [
7,
20]. The electrodes were charged and discharged at a current of 40 mA g
−1 and the cut-off voltage was −0.7 V vs. the reference Hg/HgO electrode.
4. Discussion
Recently, the research was directed to the new generation of hydrogen storage (La, Mg)
2Ni
7 materials [
2,
15,
19,
24]. These hydrogen storage phases could replace the poor cycle stability of the ZrV
2- and LaNi
5-type hydrides [
15,
38]. Many different ways of synthesis of nanostructured hydrogen storage materials are available [
39]. The mechanical processes include mechanical alloying or high energy ball milling. MA is an effective process to produce the (La-Mg)
2Ni
7 alloys with reduced crystallite sizes and fresh surfaces. MA can improve the kinetics of hydrogen absorption and desorption of the processed materials due to large surface areas and as a consequence short hydrogen diffusion pathways. For example, the TiV alloy synthesized by MA shows a multi-crystalline microstructure [
34].
The main purpose of our current study is the synthesis of new (La,Mg)
2Ni
7-type hydrogen storage alloys via its chemical modification. The effect of the different metals on the phase compositions as well as thermodynamic and electrochemical properties of this system was studied. In the La-Mg-Ni-type system, various crystalline phases could be formed, among which (La,Mg)Ni
3, (La,Mg)
2Ni
7, and (La,Mg)
5Ni
19 are observed [
40,
41]. They are composed of the [A
2B
4] and [AB
5] subunits alternatively stacking along the
c axis [
15]. Studies on the thermodynamic and electrochemical behavior of the La
2Ni
7-type compounds show that the additional presence of (La,Mg)
5Ni
19 or LaNi
5 phase has a positive catalytic effect on the charge-discharge process of this alloy [
42]. The transitional metals affected the hydrogen absorption/desorption plateau pressure of hydrogen storage materials and influenced their thermodynamic and electrochemical properties [
37,
43,
44,
45].
In this work, the influence of the Al and Mn concentration in the A
2B
7-type (La
1.5Mg
0.5Ni
7−xM
x (M = Al (0 ≤
x ≤ 0.25), Mn (0 ≤
x ≤ 0.5)) materials, synthesized by MA, on the thermodynamic and electrochemical properties was studied. All of the hydrogen storage materials are composed of the La
2Ni
7 phase (the hexagonal structure—Ce
2Ni
7-type and the rhombohedral structure—Gd
2Co
7-type). In La
1.5Mg
0.5Ni
6.75Al
0.25, the AB
3-type phase was detected, too. Additionally, traces of the La
2O
3 phase in some of the La
1.5Mg
0.5Ni
7−xM
x (Al and Mn) alloys were observed. In the La
1.5Mg
0.5Ni
6.8Al
0.2 alloy, the MgO phase was viewed. The abundance of the La
2Ni
7-type phase increased from 88.9% (La
1.5Mg
0.5Ni
7 alloy) to 99.8% and 97.8% for La
1.5Mg
0.5Ni
6.85Al
0.15 and La
1.5Mg
0.5Ni
6.7Mn
0.3, respectively. The maximum value of the La
2Ni
7 phase is observed in the La
1.5Mg
0.5Mg
0.5Ni
6.85Al
0.15 alloy (
Table 2).
All studied alloys absorb hydrogen at 303 K. The shift from the α-solid solution to the β-hydride phase is observed. The absorption plateau pressure for the La1.5Mg0.5Ni7−xMx (M = Al and Mn) are much lower than for La1.5Mg0.5Ni7. The hydrogen sorption pressure of the studied system depends on the Al or Mn contents. Due to the higher stability of the La1.5Mg0.5Ni7−xMx (M = Al and Mn) hydrides, a decrease of the sorption pressure was observed for higher Al or Mn contents in the La1.5Mg0.5Ni7−xMx system. The highest value of hydrogen content and the discharge capacity was measured for La1.5Mg0.5Ni6.8Mn0.2 (1.79 wt.%) and La1.5Mg0.5Ni6.85Al0.15 (328 mAh/g), respectively. On the other hand, the substitution of Ni with Al or Mn in the MA and annealed La1.5Mg0.5Ni7−xMx (Al; x = 0.10, 0.15, 0,20, 0.25, and Mn; x = 0.2, 0.3) improved the cycle stability of the synthesized electrodes. Additionally, the stability of the electrochemical discharge capacity increases with the increasing content of Al and Mn up to x = 0.2 and 0.3, respectively. However, a significant reduction in the discharge capacity was measured for the Al and Mn content above x = 0.25 and 0.5, respectively.
An additional increase of hydrogenation properties of these hydrogen storage materials can be established by encapsulation of alloy particles with thin amorphous nickel coating [
19]. Modification of the La
1.5Mg
0.5Ni
7 particles with an electroless, 1 m thick Ni-P coating weaken the electrodes corrosion process.