1. Introduction
Austenitic stainless steels (SSs) are widely used in various industrial applications and in the medical field due to their excellent combination of functional properties, including high strength, ductility, corrosion resistance, biocompatibility, and good formability [
1]. These materials offer a versatile solution for a range of applications, providing both mechanical and chemical durability. At the same time, they meet the requirements for medical devices and implants [
2]. Due to its low carbon content and molybdenum alloying, austenitic 316L stainless steel (SS) exhibits high resistance to various forms of corrosion. Additionally, its high nickel content stabilizes the austenitic phase, resulting in non-magnetic behavior. These properties, combined with its high processability, biocompatibility, and cost effectiveness, make 316L SS an ideal material for the production of internal fixation devices used in orthopedic surgery, as well as for the production of stents used in cardiovascular procedures [
3]. The versatile nature of 316L SS allows for its wide application range in both industrial and medical fields. However, SS materials do have some limitations. For example, they have a low yield strength, which significantly restricts their application range. Additionally, in the field of biomedical usage, one of the lowest fatigue strengths of 316L SS among the alloys used in orthopedics is a disadvantage, since fatigue damage is a common cause of implant failure [
4].
It should be noted that stainless steel is predominantly used for manufacturing implantable devices for osteosynthesis. Some of them have increased strength requirements. Thus, for skeletal pins made of deformable stainless steel with dimensions from 1 to 2.8 mm, the tensile strength should be at least 1240 MPa with a minimum elongation of about 3% [
5]. Since surgical grade 316L SS is a stable material that does not undergo phase transformations during heat treatment and deformation, grain refinement is one of the few strategies used to increase the strength [
6]. Among the effective methods of grain refinement is severe plastic deformation (SPD) [
7,
8]. Studies [
9,
10,
11,
12,
13] have demonstrated improvements in the mechanical and operational properties, including fatigue strength, by obtaining an ultrafine-grained (UFG) structure in austenitic corrosion-resistant steels through equal channel angular pressing (ECAP) method. Another promising method that allows the ultrafine structure refinement without steel sample destruction is high-pressure torsion (HPT) [
8,
14,
15,
16,
17,
18]. This method has already been tested on austenitic stainless steels, including 316L SS [
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29,
30,
31].
All studies confirmed the achievement of a nanocrystalline state in 316L SS after HPT. Thus, in [
21], a grain refinement up to 50 nm was noted during high-pressure torsion at 10 revolutions. Researchers [
21] have also highlighted the occurrence of a martensitic γ → ε → α′ transformation in the steel structure during HPT, which has resulted in a significant increase in hardness up to 6000 MPa. Furthermore, it has been noted that hardness is more sensitive to changes in grain size rather than changes in phase composition. On the contrary, in the study of the deformation mechanisms through HPT in 316L steel over a wide temperature range from −196 °C up to 720 °C, Scheriau et al. [
22] determined that only at deformation temperatures below room temperature does the deformation-induced γ (fcc) → ε (hcp) transformation occur. At deformation temperatures above 450 °C, the dominant mechanism was dislocation slip, while in the range below 450 °C to room temperature, deformation twinning in the austenite phase was observed. At the same time, the authors in [
22] noted a refinement of the average grain size to 100 nm after HPT at room temperature. Moreover, in many studies, authors have noted the increase in hardness both after the post-deformation annealing of 316L SS [
23,
24,
25,
26] and during deformation through HPT at elevated temperatures [
26].
Wang et al. [
23] investigated nanocrystalline plates of 316L stainless steel in the annealed austenitic state obtained through HPT at 500 °C for one hour using TEM analysis and specific electrical resistivity measurements. Thus, the study [
23] concluded that the strengthening of 316L SS occurred through a combination of nanostructuring during HPT and the precipitation of segregations during annealing. The authors in their work made a comparative analysis of the mechanical characteristics of steel 316L. At that time, their results were the most impressive. The tensile strength of the samples subjected to HPT was 1790 ± 50 MPa and further increased with increasing annealing temperature to 500 °C, reaching a maximum value of 2390 ± 50 MPa.
In further research, Renk et al. [
24,
25] confirmed the precipitation of segregations in samples of 316L SS with a diameter of 35 mm and a height of 11 mm. The samples were nanostructured using the quasi-constrained high-pressure torsion method under a pressure of 3.60 GPa for 15 rotations. In the study [
23], the authors demonstrated a 20% increase in the hardness of nanostructured 316L SS after annealing at 823 K for 30 min. After comparing the results of mechanical testing and atom probe tomography (APT) data, it was concluded that the increase in the hardness of 316L SS was not caused by segregations of dissolved elements. However, the particles of dissolved elements or second phases stabilize the nanocrystalline structure. Therefore, they allow for annealing processes such as annihilation and relaxation, which are necessary for strengthening phenomena during annealing. These particles play a role in maintaining the stability and enhancing the mechanical properties of the nanocrystalline material. In a subsequent study [
25], the same authors attempted to improve the fatigue limit of 316L SS by annealing it at 823 K for 90 min, since this treatment resulted in the greatest increase in strengthening. They noted that the strain strength of 316L SS after 15 turns of quasi-constrained high-pressure torsion was 1865 MPa, which increased to 2226 MPa after annealing. During the experiment, the fatigue limit increased up to 1 GPa. The authors concluded that the reason for the increase was due to defect relaxation, which shifted the onset of plasticity to higher stress levels, combined with the stabilization of nanograin boundaries through segregations.
In the study [
26], 316 steel was nanostructured using the HPT method at room temperature and at 400 °C. As a result, after applying HPT to the austenitic steel at different temperatures, an ultrafine-grained structure was obtained. This was characterized by different dislocation and twinning densities, different grain sizes of 40 and 90 nm at room temperature and at 400 °C, respectively, while demonstrating a similar level of increased strength of approximately 1700 MPa. Furthermore, the use of atom probe tomography (APT) revealed that HPT at elevated temperatures resulted in the formation of Mo–Cr–Si segregations in 316 stainless steel. Taking into account the various contributions to the material strengthening, the authors demonstrated that segregations could lead to a significant increase in strength. By impeding the dislocation glide, segregations also enhance the yield strength. Since the initiation of fatigue cracks is a result of dislocation glide, HPT at 400 °C is expected to result in a significant increase in the fatigue limit.
The aim of this study was to investigate the effect of HPT nanostructuring at two temperatures, room temperature and 400 °C, on the operational characteristics of surgical grade 316LVM stainless steel, including fatigue strength, corrosion resistance, and in vitro biocompatibility. It is expected that the high specific strength of 316LVM stainless steel after HPT will make it possible to decrease the size of implants and, as a result, reduce the toxic effect of the implanted device on the human body The promising results in [
26] raised hopes for obtaining not only a high specific strength of surgical grade steel after HPT at 400 °C but also fatigue strength while maintaining or even improving corrosion resistance and in vitro biocompatibility.
2. Materials and Methods
The study utilized an austenitic 316LVM stainless steel with low carbon content, which is commonly used for implant manufacturing. The nominal composition of the 316LVM steel is presented in
Table 1. The material was initially in the as-received state and was solution treated at 1050 °C for 1 h, followed by being quenched in water (solution heat treatment). High-pressure torsion (HPT) deformation was conducted using a Bridgman-type setup (JEOl, Tokyo, Japan) on samples with a diameter of 20 mm and a thickness of 1.5 mm, applying a pressure of 6 GPa. HPT was performed using two isothermal deformation modes: at temperatures of 20 °C and 400 °C. For all deformation modes, the samples were subjected to 10 rotations, which corresponds to a true strain of approximately 5.7 at the center of the sample radius.
TEM analysis of the structure was conducted using a JEM-200CX microscope (JEOl, Tokyo, Japan), while the X-ray diffraction (XRD) analysis was performed using a DRON 4.07 diffractometer in the 2ϴ angle range from 10 to 130° at a scanning step value 0.1° with CoKα radiation (wave length: λ = 1.7902 Å) at rated operation X-ray sources of 60 kV and focus size of 1.0 mm × 10 mm.
For the foils, samples were taken from the middle of the sample radius. Micro-hardness measurements were conducted using a 402 MVD Wolpert Wilson instrument with a 1 N load. Mechanical properties were determined using an “INSTRON 3382” machine (INSTRON, Norwood, MA, USA) on flat samples that were 1.0 mm thick, 1.0 mm wide, and had a working length of 2.0 mm (
Figure 1), in accordance with [
32]. High-cycle fatigue tests were performed under repeated tension conditions on an INSTRON 8801 servo-hydraulic machine with a maximum load capacity of 100 kN, a testing frequency of 40 Hz, and a stress ratio of R = 0.1 on flat samples 1.0 mm thick, 1.0 mm wide, and with a length of the working part of 1.6 mm.
Corrosion potential, corrosion current density, and corrosion rate were evaluated from the results of electrochemical tests by the potentiodynamic polarization (PDP) method using an SP-300 potentiostat (Bio-Logic SAS; Seyssinet-Pariset, France). They were obtained using EC-Lab software (BioLogic, Seyssinet-Pariset, France), in accordance with [
33]. Corrosion studies were carried out in physiological solution at room temperature. A flat cell with a “three-electrode configuration” with the test sample as the working electrode was used. The Ag/AgCl electrode (with 3 M NaCl electrolyte inside) and platinum grid were the reference and counter electrodes, respectively. The area exposed to the solution was about 1 cm
2. Scanning was performed at a rate of 1 mV/s in the scanning range: −1.50 V vs. E
OC; +0.700 V, where E
OC is the open circuit potential. The time for determining the open circuit potential was 60 min.
To assess the impact of HPT processing on the biocompatibility of 316LVM SS, the level of hemolysis and cytotoxicity relative to non-transformed immunocompetent blood cells was evaluated. For the evaluation of hemolytic activity, the 316LVM steel samples were incubated in 2 mL of Hank’s solution containing 14.8 × 10
6 human erythrocytes at 37 °C in an atmosphere with 5% carbon dioxide. The incubation was carried out for 2, 4, and 24 h. The level of hemolysis was determined according to a previously described method [
34].
To study cytotoxicity, the steel samples were incubated in 2 mL of complete growth medium containing 540,000 mononuclear leukocytes isolated from the venous blood of a healthy donor using a Ficoll gradient. The incubation was performed at 37 °C in an atmosphere containing 5% carbon dioxide for 24 h. In the control group, cells were incubated in complete growth medium under the same conditions. The influence of the steel on tumor cell viability was assessed by calculating the ratio of cell activity on the surface of the samples to the control in the MTT assay, as described previously [
35].
For cell colonization experiments, a human MMSC culture from the cell culture collection of the N.N. Blokhin National Medical Research Center of Oncology consisting of 20,000 cells was applied to the surface of the alloy samples after forging and after HPT, with a volume of 15 μL. The samples were incubated for 30 min at 37 °C in an atmosphere with 5% carbon dioxide. After incubation, 1 mL of complete growth medium was added to the samples containing cells, and they were then incubated for 21 days under the same conditions. In the control group, cells were incubated on the bottom of the well plate under the same conditions. The growth medium was changed every 2 days.
Cell colonization was studied using fluorescence microscopy with a LionHeart LX digital microscope (Perkin Elmer, Waltham, MA, USA) after staining the cells with Calcein AM (Sigma, St. Louis, MO, USA) following the manufacturer’s instructions. At the end of the experiment, the alloy samples were removed from the well plate in which incubation took place and treated with 1 mL of trypsin. In the control group, the growth medium was removed and the cells were treated with trypsin. Cell viability was assessed using The Muse Count & Viability Kit (Muse, Thermo Scientific, Waltham, MA, USA) and the Muse cell analyzer (Millipore, Darmstadt, Germany). To study the expression of adhesion molecules by the cells, they were stained with antibodies against CD44 (BD Bioscience, San Diego, CA 92121, USA) and CD11b (BD Bioscience, San Diego, CA, USA), and the number of CD44(+), CD11b(+), and CD44(+)CD11b(+) cells was determined using a NovoCyte flow cytometer (ACEA Bioscience Inc., San Diego, CA 92121, USA) based on the analysis of at least 10,000 cells in the sample.
The results of the research were presented as the mean value and standard deviation (mean ± SD). In order to perform comparative analysis with the control groups, a t-test was used. Differences were considered statistically significant at p < 0.05. The experiments and procedures with cells and animals were assessed and approved by the Local Ethics Committee of “N.N. Blokhin National Medical Research Center of Oncology” of the Health Ministry of Russia (#8-03, 1 March 2023).
4. Discussion
In this study, surgical grade 316LVM stainless steel was investigated, which undergoes vacuum arc remelting in order to increase its purity (lower phosphorus and sulfur content), making it more corrosion-resistant and biocompatible compared to 316L. The chemical composition of 316LVM stainless steel differs slightly from 316L. It has an increased lower limit for molybdenum, reduced silicon content (maximum allowable value of 0.75% vs. 1.0%), and a higher range for allowable chromium and nickel content according to [
38]. In addition, the microstructure should not contain molybdenum-enriched chi and sigma intermetallic compounds, which can reduce corrosion resistance and potential embrittlement.
In this study, two HPT modes, performed at room temperature and at 400 °C, resulted in a nanocrystalline state in the 316LVM steel, with an average size of the structural elements of 46 ± 1.8 nm and 50 ± 1.6 nm, respectively. The structure differed only in the density of the twinning in the austenite (four times higher after HPT at 400 °C, as observed using TEM) and the density of the dislocations (twice higher after HPT at 20 °C, as measured by X-ray). No precipitates were detected in the microstructure of the 316LVM steel using TEM. The above-mentioned distinguishing features of the microstructure do not explain the similar levels of strength properties with a significant difference in ductility between the two states after HPT at room temperature and at 400 °C (ε = 11 ± 0.45% and ε = 1 ± 0.3%, respectively). Only the increased density of twins indicates that something hindered the dislocation glide during the HPT process at 400 °C.
When comparing with the above data from the literature, it should be noted that in this work, after HPT at 20 °C, higher strength characteristics were obtained (σ
UTS = 2005 ± 24 MPa) with satisfactory ductility (ε = 11%). At the same time, the best result of the ultimate strength presented in the literature was achieved in [
25] and amounted to 1865 MPa. This result was obtained after quasi-constrained high-pressure torsion under pressure for 15 revolutions. After 10 revolutions of HPT in [
23], the tensile strength was about 1790 ± 50 MPa. The same amount of revolutions in the case of the paper presented here resulted in a higher level of strength and can be explained by a greater grain refinement, 46 ± 1.8 nm versus 62 nm, in [
23]. However, subsequent annealing after HPT led to a further increase in strength to 2390 MPa in [
23] and to 2226 MPa in [
25]. This increase in strength after annealing was accompanied by a significant increase in fatigue strength up to 1 GPa. In this work, heating during HPT did not increase the strength of the steel compared to HPT at room temperature, but only worsened the ductility.
The mechanism reported in [
22,
23,
24,
25] of the segregation of Mo–Cr–Si precipitation, allow us to suppose that the increased content of Mo and Cr in the investigated 316LVM steel could have led to more pronounced segregation. This had a negative impact not only on the mechanical properties (
Figure 7,
Table 4) but also on the operational characteristics. The results of the fatigue tests showed a decrease in fatigue strength under low-cycle loading (
Figure 8). Moreover, the fractographic analysis of the fracture surface of the sample after HPT at 400 °C revealed the presence of microcracks (
Figure 9h), indicating possible segregation that could have been the cause of their initiation. The corrosion studies using potentiodynamic polarization analysis revealed that HPT at 400 °C reduces the corrosion potential of the surgical steel, and increases the corrosion current density of the samples (
Figure 10,
Table 5). The in vitro studies (
Figure 11,
Figure 12,
Figure 13 and
Figure 14) of the 316LVM stainless steel revealed lower biocompatibility indicators for samples after HPT at 400 °C. However, while the difference in the hemolysis and cytotoxicity levels of the samples (
Figure 11) was not significant (
p > 0.05), the colonization of the MMSCs on the surface of the steel after HPT at 400 °C (
Figure 12) showed a decrease in the concentration of adhered living cells compared to the control (
p = 0.04). Additionally, there was an overall suppression of cell colonization (
Figure 13).
Thus, this study has established that the previously observed segregation of Mo–Cr–Si in 316L stainless steel can significantly deteriorate the operational characteristics in surgical grade 316LVM steel with higher Mo and Cr content, negating the advantages of its high-strength state.
Simultaneously, the 316LVM SS samples after HPT at 20 °C demonstrated a high combination of properties. Not only were high strength characteristics observed (σUTS = 2005 MPa and σYS = 1890 MPa) with satisfactory ductility for such a high-strength state (ε = 11%), but also high levels of fatigue strength, improved resistance to pitting corrosion, and enhanced in vitro biocompatibility compared to the as-received state. It was determined that the cell colonization on the 316LVM SS samples was induced by the stimulation of cell synthesis and expression of transmembrane adhesion molecules. This mechanism was primarily stimulated by the 316LVM steel samples after HPT at 20 °C. The colonization of 316LVM SS after such processing could be influenced by the surface morphology of the nanocrystalline material and its chemical composition. Both of these factors can promote or inhibit changes in the local membrane potential of the cell in the contact area, which stimulates protein synthesis and the formation of covalent bonds with the cell membrane. As a result, the increase in the concentration of membrane-bound molecules affects the formation of a tighter intercellular contact. This, in turn, enhances the effectiveness of co-stimulation, leading to an increase in the functional potential of the MMSCs. It should also be noted that the inhibition of changes in the local membrane potential of the cell may have been influenced by the segregation of Mo–Cr–Si, which resulted in a deterioration of cell colonization in the steel after HPT at 400 °C.
The obtained data suggest that the 316LVM SS after HPT at 20 °C can be considered as a material for the development of submerged implants and metal structures for osteosynthesis. These implants will effectively stimulate cell colonization on their surface and promote accelerated fixation in the area of bone defect repair, leading to the enhanced cell differentiation of pluripotent stromal cells. Additionally, they will contribute to the increase in periosteal formation and local neo-osteogenesis. The utilization of HPT processing at 20 °C will not only significantly improve the operational characteristics but also reduce the weight of medical devices. This is especially important in the development of implantable prostheses for skeletal defect replacement, as it enables a significant increase in the specific strength of the steels. Furthermore, the miniaturization of medical devices will result in a reduced negative impact on the human body from the presence of foreign implants.
Author Contributions
Conceptualization, O.R., M.K. and S.D.; methodology, N.A., N.M., G.R. and M.K.; software, G.R., A.T., D.P. and M.G.; validation, O.R., N.A. and N.M.; formal analysis, O.R. and N.M.; investigation, O.R., N.A., N.M., G.R., A.T., E.L., D.P. and M.G.; resources, A.T.; data curation, A.T., E.L. and S.D.; writing—original draft preparation, O.R. and N.A.; writing—review and editing, G.R., S.D., E.L., M.K. and N.M.; visualization, O.R., G.R., M.G., N.A. and E.L.; supervision, S.D. and M.K.; project administration, O.R.; funding acquisition, S.D. All authors have read and agreed to the published version of the manuscript.
Funding
This research was carried out with the support of the Russian Federation state assignment of A.A. Baikov Institute of Metallurgy and Materials Science of the Russian Academy of Science (IMET RAS), Russia (Theme No. 075-01176-23-00).
Data Availability Statement
All the data required to reproduce these experiments are present in the article.
Acknowledgments
The study of fractography was carried out using the research equipment of the Shared Facility Center of the P.N. Lebedev Physical Institute of RAS “Center for the Study of High-Temperature Superconductors and Other Strongly Correlated Electronic Systems”.
Conflicts of Interest
The authors declare no conflict of interest.
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Figure 1.
Schematic representation showing the locations of all investigation and test samples on the HPT disk. Red, orange, and yellow colors indicate different levels of microhardness. Thus, it is noted that we used the distribution of microhardness values over the surface for choosing the place to cut the samples for testing. The sample was cut from the area with uniform deformation.
Figure 2.
Optical micrographs of the 316LVM stainless steel after forging (a) and solution heat treatment (b).
Figure 3.
TEM images of the 316LVM stainless steel after HPT at 20 °C (a,b) and 400 °C, (c,d) with SAED pattern seen in the inset of (a,c).
Figure 4.
XRD patterns of the 316LVM stainless steel after HPT (n—number of revolutions).
Figure 5.
Microhardness of the 316LVM stainless steel produced by HPT: (a) along the diameter; (b–d) distribution over surface of an HPT sample after HPT at 20 °C (b,c) and after HPT at 400 °C (d,e); from the side of the plunger (b,d) and support (c,e).
Figure 6.
Microhardness of the 316LVM stainless steel produced by HPT as a function of annealing temperature.
Figure 7.
Stress–strain curves of the 316LVM stainless steel after solution heat treatment and HPT.
Figure 8.
The Woehler (S-N) curves for cyclic deformation of the 316LMV stainless steel after solution heat treatment and HPT.
Figure 9.
Fracture surfaces of fatigue failure of the 316LVM stainless steel samples after solution heat treatment (a–c), HPT at RT (d–f) and HPT at 400 °C (g–i).
Figure 10.
PDP curves in 0.1 M NaCl (pH = 6) electrolytes at scan rate of 1 mV/s (a) and E vs. corrosion current density (i) (b).
Figure 11.
The hemolysis (a) and cytotoxicity (b) of the 316LVM stainless steel samples after solution heat treatment and HPT calculated as a percentage relative to control.
Figure 12.
Cell viability on the surface of the 316LVM stainless steel samples after solution heat treatment and HPT relative to control.
Figure 13.
Surface colonization of the 316LVM stainless steel samples after solution heat treatment (a), HPT at 20 °C (b), and HPT at 400 °C (c) by MMSC after 21 days of incubation. Cell staining Calcein AM.
Figure 14.
The expression of adhesion molecules CD44 and CD11b on the membranes of MSCs colonizing the surface of the 316LVM SS samples in the initial state and after HPT was compared to the control.
Table 1.
Chemical composition of the 316LVM stainless steel.
Elements | Amount (wt.%) |
---|
C | Cr | Ni | Cu | Si | Mn | Mo | N | S, P | Fe |
---|
316LVM | 0.012 | 17.3 | 14.11 | 0.07 | 0.24 | 1.77 | 2.75 | 0.07 | 0.001/0.024 | balance |
Table 2.
Results of the X-ray phase analysis of the 316LVM stainless steel after HPT.
Processing | Space Group | Phase | a, Å | Content, wt.% |
---|
HPT, at 20 °C | 225: Fm-3m | γ | 3.596 | 100.0 ± 0.0 |
HPT, at 400 °C | 225: Fm-3m | γ | 3.599 | 100.0 ± 0.0 |
Table 3.
Crystallite size, microstrain, and dislocation density of the 316LVM stainless steel after HPT determined by X-ray line profile analysis.
Processing | β111, ° | β222, ° | d, nm 1 | ε, % 2 | ρ, 1015 (m−2) 3 |
---|
HPT, at 20 °C | 0.82 ± 0.08 | 2.56 ± 0.25 | 31.4 ± 1.52 | 0.33 ± 0.10 | 143.2 |
HPT, at 400 °C | 0.60 ± 0.06 | 1.83 ± 0.18 | 41.5 ± 1.89 | 0.23 ± 0.07 | 75.4 |
Table 4.
Mechanical properties of the 316LVM stainless steel after solution heat treatment and HPT.
Processing | σUTS [MPa] 1 | σYS [MPa] 2 | ε [%] 3 |
---|
HPT, at 20 °C | 2005 ± 24 | 1890 ± 6 | 11 ± 0.45 |
HPT, at 400 °C | 1960± 18 | 1820 ± 12 | 1 ± 0.3 |
Quenching | 500 ± 4 | 200 ± 6.5 | 47.6 ± 1.5 |
Table 5.
Potentiodynamic polarization parameters of the 316LVM stainless steel.
Processing | Ecorr 1, mV | icorr 2, µA/cm2 |
---|
Quenching, at 1050 °C (1 h) | −243 ± 47 | 0.134 ± 0.088 |
HPT at 20 °C | −223 ± 48 | 0.189 ± 0.081 |
HPT at 400 °C | −260 ± 51 | 0.406 ± 0.152 |
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