Investigation of the Geometry of Metal Tube Walls after Necking in Uniaxial Tension
Abstract
:1. Introduction
2. Materials and Methods
2.1. Material and Test Device
2.2. Mechanical Properties
2.3. Deformation Pattern of the Tube Walls
2.4. Finite Element Model
3. Results and Discussion
3.1. Logistic Regression Model and Validation of Finite Element Analysis (FEA) Calculation
3.2. Surface Profile Evolution of Inner and Outer Wall
3.3. The Inner Surface Profile Change during Necking
3.4. Effect of Original Diameter and Wall Thickness on the Diameter and Elongation at Fracture
4. Conclusions
- (1)
- The geometry of outer tube wall in the necking region can be described using a logistic regression curve. Thus, the mathematical formula of necked tube surface profile and the offset distance can be obtained by the calculated logistic regression model with only a few data points. The formula could be used in combination with Bridgman’s equation in the future to derive the post-necking stress–strain relationships of tubes.
- (2)
- During the uniaxial tension of tube, both OD and ID have a shrinking trend, though the shrinking rates are different. The offset distance of outer tube wall increases as the original wall thickness or outer tube diameter increases. The offset distance of inner tube wall decreases as the original wall thickness increases. If the wall of the tube is thick enough, the final inner wall will expand instead of shrinking.
- (3)
- The offset (shrinking or expansion) of OD and ID are affected by two competing factors: volume constancy and necking. For the case of OD, both factors will cause the OD shrink. So OD shrinks faster when necking becomes dominant. However, for the case of ID, the two factors will cause the ID to move in opposite directions. The final motion of the ID is determined by the dominant factor.
- (4)
- The final geometry of the tube is determined by the original outer tube diameter and wall thickness. The offset distances of outer and inner walls are mainly affected by the original wall thickness. The length of the necking zone is more influenced by the original outer tube diameter.
- (5)
- Tube outer diameter at fracture moment is linearly proportional to original diameter and is inversely linearly proportional to original wall thickness. Because when original wall thickness remains constant, the outer diameter shrinkage ratio at fracture remains almost unchanged and when original diameter remains constant, the shrinkage ratio increases linearly with original wall thickness. As tube diameter getting larger, the tube elongation increases slightly. The wall thickness has almost no impact on the elongation at fracture in small-diameter thin-walled 1Cr18Ni9Ti tube.
Acknowledgments
Author Contributions
Conflicts of Interest
References
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OD0 WT0 | 6 mm | 8 mm | 10 mm | 12 mm | 14 mm |
---|---|---|---|---|---|
0.6mm | ○ | × | × | × | × |
1 mm | ○ | ○ | ○ | ○ | ○ |
1.5 mm | ○ | ○ | × | × | × |
2 mm | ○ | ○ | × | × | × |
2.5 mm | ○ | × | × | × | × |
Wall Thickness (mm) | Max Offset Distance of Outer Wall (mm) | A (mm) | x0 (mm) | p |
---|---|---|---|---|
WT0 = 0.6 | −0.3 | −0.3 | 1.96 | 2.11 |
WT0 = 1 | −0.38 | −0.38 | 1.93 | 2.01 |
WT0 = 2 | −0.61 | −0.61 | 1.95 | 2.24 |
Outer Diameter (mm) | Max Offset Distance of Outer Wall (mm) | A (mm) | x0 (mm) | p |
---|---|---|---|---|
OD0 = 6 | −0.38 | −0.38 | 1.93 | 2.01 |
OD0 = 8 | −0.45 | −0.45 | 2.22 | 2.02 |
OD0 = 10 | −0.51 | −0.51 | 3.00 | 2.08 |
OD0 = 12 | −0.57 | −0.57 | 4.26 | 3.43 |
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Share and Cite
Li, C.; E, D.; Zhang, J.; Yi, N.
Investigation of the Geometry of Metal Tube Walls after Necking in Uniaxial Tension
. Metals 2017, 7, 100.
https://doi.org/10.3390/met7030100
Li C, E D, Zhang J, Yi N.
Investigation of the Geometry of Metal Tube Walls after Necking in Uniaxial Tension
. Metals. 2017; 7(3):100.
https://doi.org/10.3390/met7030100
Li, Chong, Daxin E, Jingwen Zhang, and Ning Yi.
2017. "Investigation of the Geometry of Metal Tube Walls after Necking in Uniaxial Tension
" Metals 7, no. 3: 100.
https://doi.org/10.3390/met7030100
Li, C., E, D., Zhang, J., & Yi, N.
(2017). Investigation of the Geometry of Metal Tube Walls after Necking in Uniaxial Tension
. Metals, 7(3), 100.
https://doi.org/10.3390/met7030100