1. Introduction
Different soil stabilization techniques including chemical and mechanical stabilization have been investigated over the last five decades [
1,
2,
3,
4]. Chemical improvement techniques include different binders such as lime, cement, fly ash, and sugarcane bagasse ash. Koukouzas et al. [
1] conducted an extensive and thorough literature review about different soil stabilization, considering different binders and mixing techniques. For chemical stabilization, Koukouzas et al. [
2,
3] classified fly ash as a high Ca content (CaO: 10–35%) which provides high potential for self-cementing properties and stabilization of soils [
4]. Fly ash is usually combined with cement for soil stabilization, with most common cement–FA ratios being 1:1 and 1:4 [
5], and with appropriate mixture percentage for soil stabilization ranging between 10% and 20% of dry weight of soil. These percentages lead to an increase in bearing capacity and reduce the necessary pavement thickness and cost.
The surge in industrial agricultural production has led to a significant increase in the generation of residues and ashes. For instance, sugarcane production in Brazil is projected to double from 570 million tons in 2008 to an estimated 1000 million tons in 2020 [
6]. Similarly, Australia is expected to produce around 10 million tons of sugarcane by the year 2025 [
7]. This emphasizes the urgent need for large-scale landfills to safely dispose and manage non-combustible residues and ashes. Sugarcane bagasse, which is the leftover fibrous material after sugar extraction from processed sugarcane, is a readily available resource from the sugar-refining industry. The locally generated bagasse and those from sugar factories present a problem of handling due to the bulk of the material. When left in an open space, it ferments and decays, therefore necessitating the safe disposal of this solid waste pollutant. Also, when the pollutant is inhaled in large doses, it can cause a respiratory disease known as bagassosis (Laurianne) [
8]. Alternatively, this bagasse is usually used as a fuel in cogeneration boilers to generate steam for both sugar production and electricity generation. It undergoes controlled burning at temperatures ranging from approximately 700 °C to 900 °C to maximize its fuel potential. This process results in the formation of bagasse ash characterized by its high content of amorphous silica, low carbon content, and a notably large specific surface area [
9]. There is a growing need for public awareness and proper management practices to ensure the safe handling of these materials and prevent any detrimental effects on the environment [
10,
11]. Soil treatment using this bagasse ash could be a safe way to dispose this waste material and reduce its health and environmental hazards.
The requirement for economical, sustainable, and environmentally friendly materials has increased the interest in using natural fiber in soil stabilization and improvement [
12]. Natural fibers have shown good potential when used as reinforcement in different soil and clay adobe bricks [
13,
14]. One of these natural fibers are sugarcane fibers which are the biproduct of the squeezed sugarcane plants. The potential use of natural fibers in construction applications like compacted clay bricks were investigated by Alavéz-Ramírez et al. [
15]. In these cases, [
16,
17,
18], the natural fibers act as a mechanical stabilizer by adding more interlocking between the soil particles, which in turn increases the strength of the soil containing these fibers. In this process, the natural fiber yarns are randomly distributed throughout the weak soil prior to compaction and the subsequent casting of the adobe bricks. This mechanical process is different from the chemical process which depends on the chemical interaction between the ashes and soil. The global annual production of sugarcane has increased from 933 million Mt in 1985 to 1859 million Mt in 2023 [
19]. Brazil is the world’s highest producer of sugarcane, followed by Pakistan, India, China, Thailand, Mexico, Australia, and Cuba. For Arab countries, sugarcane is mostly grown in Egypt, with the largest Arab countries producing sugarcane, followed by Sudan, as well as in limited areas in Iraq and Morocco. This huge production of bagasse material could end up at landfills or land spaces if not used in useful engineering applications.
Various studies have shown that the usage of sugarcane ash could be an effective and environmentally friendly approach to strengthen weak subgrade clay soil in road construction. Osinubi et al. [
20] performed an experimental program to identify the effect of waste sugarcane bagasse ash on the geotechnical properties of different soil types. They concluded that a small amount of sugarcane ash (i.e., 2%) improved the strength and bearing capacity of the stabilized soil sample. However, the results by Osinubi et al. [
20] imply that the SBA cannot be used as a standalone soil stabilizer and requires an activation agent. In another laboratory study by Anupam et al. [
21], the potential application of industrial waste materials such as bagasse ash, in enhancing the stability of clay soil specifically for road construction application was investigated. The findings revealed significant improvements in both shrinkage limit and California Bearing Ratio (CBR) values when bagasse ash content was increased from 0% to 25%. However, it was noted that this increase in bagasse ash was accompanied by a reduction in the dry density of the improved soil. Dang et al. and Hasan et al. [
22,
23] experimentally reported that the implementation of sugarcane ash in addition to lime as strengthening material resulted in a significant increase in bearing capacity and a remarkable reduction in the shrinkage limit of treated soil. These studies provided a practical waste management solution and effective stabilization techniques of weak subgrade soil in road construction.
Experimental study by Silvani et al. [
24] used sugarcane bagasse ash (SBA) in a swelling soil treatment. The swelling potential of the improved soil was assessed by a series of one-dimensional swelling tests involving sand–bentonite blends (B–S blend) compacted at different dry densities, with varying levels of SBA substitution. Results revealed that the B–S blends with 12.5% of SBA or more resulted in a swelling factor lower than 0.5% when tested in a one-dimensional swelling test. Madhu et al. [
25] used SBA as a filler to enhance the mechanical properties of glass fiber polymeric composites. As compared to unfilled glass fiber composites, the inclusion of 5% bagasse ash in the glass fiber composites increased both the tensile and compressive strength by 11% and 4%, respectively. Mora-Ruiz et al. [
26] studied the mechanical and physical properties of an unsaturated compacted mixture of clay soil and sugarcane ash. The study reported that an addition of 8% SBA to the soil decreased the plasticity index by 20% and increased the unconfined compressive strength by 15%. Using a series of experimental tests, Dang et al. [
27] reported the effect of bagasse ash (BA), lime (L), and their combination (BA–L) on expansive soil mechanical properties. Results revealed that increasing the additive (BA–L) content significantly enhanced maximum compressive strength by 800% and CBR by nine times. In addition, it reduced the mixture swell potential by 100%, and improved soil compressibility by 83%. Moreover, the effect of the improvements was more prominent in the soil treated with a mixture of bagasse ash and lime (BA–L) compared to soil treated with bagasse ash or lime, individually.
According to Khandelwal et al. [
28], SBA can offer a cost-effective, eco-friendly, and sustainable approach to pavement subgrade enhancement. In an experimental study, Pradeep et al. [
29] stated that an addition of 20% bagasse ash to expansive soil reduced the plasticity index by 38.5%. However, an addition of 20% bagasse ash mixed with 5% lime results in 80% reduction in plasticity index. In addition, mixing 5% of lime alongside with 15-20% bagasse ash notably decreased the soil swelling potential. The enhanced unconfined compressive strength in lime-modified mixtures is attributed to the cementitious bonding between the clay, lime, and bagasse ash. Teddy et al. [
30] studied the Atterberg limits and mechanical properties of expansive soil stabilized with lime and sugarcane ash. They concluded that the addition of SBA–L mixture to expansive soil decreased the Maximum Dry Density (MDD) by 16% and increased the optimum moisture content (OMC) by 90%. This advancement offers potential advantages for stabilizing expansive soil by enhancing the compaction during wet conditions.
Kavak et al. [
31] studied the long-term performance of clay soil that had been improved with two different percentages of lime. The samples were prepared and cured in a highly humid room for either 1 month or 10 years. The UCS of the improved soil increased by eight times that of the short-term strength test, while the 10 years’ strength increased by 21 times the initial value of the UCS. Based on these results, Kavak et al. [
31] suggested that the pozzolanic reactions with lime stabilization may continue in the long term for up to 10 years. Field studies by Péterfalvi et al. [
17] documented that a minimum lime stabilization depth of 25–35 cm was required for satisfactory subgrade performance. Based on finite element analysis, Nagrale and Patil [
18] estimated the pavement life with subgrade stabilization, revealing a few substantial improvements. The estimated improvement in pavement life for lime, fly ash, and fiber stabilization of subgrade soil increased by 6.49, 4.37, and 3.26 times, respectively. Ghanizadeh et al. [
16] investigated the effect of subgrade soil stabilization on the performance and life extension of flexible pavements. The results suggest that the optimum percentage of maximum pavement life are 3% lime for subgrade soil type CL, 6% lime for subgrade type CH, and 15% CFA and CKD for both subgrade soil types. The maximum pavement life increase occurred in the section with the highest stabilization thickness.
In summary, it can be concluded that using sugarcane bagasse ash by itself or mixed with cement or lime improves the properties and consistency of weak soils. However, there is insufficient research on how the SBA waste affects the behavior, strength, and consistency of expansive soils in the presence of hydrated lime. Application of sugarcane bagasse ash (SBA) in subgrade stabilization not only prevents environmental pollution but also serves as a potential pozzolanic and alumina silicate binder material. Due to its pozzolanic specifications, SBA can effectively replace cement and lime in highway construction and reduce the thickness of different pavement layers. The special pozzolan action of the SBA material is due to the existence of a substance called non-crystalline silica. This feature makes it a good match with hydrated lime; therefore, a mixture of the two could trigger chemical reactions such as a cation exchange, pozzolanic reaction, and cementation effect.
Despite the potential benefits of using SBA in soil stabilization, the existing studies primarily concentrate on evaluating the mechanical properties of soils, such as unconfined compression strength and California Bearing Ratio (CBR) [
27,
32]. However, for swelling soil such as clay and silty clay soil, the Atterberg limits, index properties, and compaction characteristics are significant in affecting soil classification and strength properties. Therefore, the aim of this study is to determine the suitability of SBA as a stabilizer to improve the engineering properties of silty clay soil in combination with hydrated lime. These environmentally friendly stabilizers can replace the traditional additives such as cement, lime, fiber, or bitumen. The paper addresses the following two problems related to soil stabilization: (1) the effect of SBA, lime, and the SBA–lime mixture on the Atterberg limits, soil classification, and compaction properties; and (2) the effect of stabilizing agents on the measured CBR values at different compaction efforts and percentages of stabilizing agents (lime and SBA). Finally, results of this investigation are used to conduct cost analysis of a hypothetical flexible pavement section constructed on stabilized and unstabilized soil.