From the Extraction of Currently Fulfilled Requirements to Value Curves: A Case Study in the Field of Harvesting Machines for Shell Fruits and Lessons Learnt in Engineering Design
Abstract
:1. Introduction
- The agriculture sector features fundamental issues in terms of embracing new knowledge and introducing research-driven innovation [28]. Similarly, limited knowledge of people operating in the field is seen as a fundamental barrier to the diffusion of innovation and to technology development [29,30]. Additionally, when a reluctance to change does not take place, farmers might identify risks that are inadequately counteracted by policy makers and that do not enable the successful introduction of new technologies [31].
- Innovation in agriculture is attributed paramount importance because of the simultaneous needs to increase productivity and safeguard the environment, (e.g., [34]).
2. Proposed Benchmarking Method and Objectives of the Paper
- N (competing) systems comprehensively representing the existing solutions (or families/categories of solutions) pertaining to the domain of interest, such as an industry (e.g., kitchen furniture), a branch of services (e.g., healthcare), or an overall goal (e.g., travelling);
- M competing factors being representative of the advantages/benefits that the use (or in some cases the ownership) of a technical system may engender, which are shown in succession on the horizontal axis; and
- The level of performances that each competing technical system satisfies for each competing factor, shown on the vertical axis.
- A (user) need is an explicit expression of interest for a benefit to be enjoyed by means of using or owning a product or a system.
- A competing factor is a parameter through which a system can be evaluated, which features specific benefits and advantages for one or more stakeholders of the product under consideration; in other (scientific) contexts, a competing factor would be referred to as a “metric”.
- A requirement is the combination of a competing factor and the corresponding performance level or the degree of fulfilment (either qualitative or quantitative) a specific system has achieved. If interpreted in a design perspective, a so-defined requirement is a target to reach in order to comply with a design specification.
- An attribute is a property or a feature of a product or a system, which is ascribable to the attempt or necessity of bringing a specific benefit; new attributes are therefore proxies of the introduction of new competing factors in value curves.
- Competing factors are defined in a way that is consistent with user needs and expectations, i.e., they are an expression of a benefit, e.g., “cheapness” instead of “cost”. This means that, with reference to Figure 1, the system 1 outperforms the system N for the first competing factor, and, as such, it is preferable in terms of the benefit underlying the first competing factor. Still, the system 1, if compared to the system N, has been designed in a way that it has fulfilled a more challenging requirement in the perspective of the first competing factors.
- The competing factors presented in a value curves diagram are mutually independent, as they are intended to show how different systems have fulfilled requirements differently. Indeed, requirements are, in their turn, independent and non-redundant still according to the expected properties of design specifications [18,44].
3. Definition of the Industrial Domain and Presentation of the Case Study
- Gathering (the shell fruits from the ground) → system for (1) reaching and (2) removing the shell fruits from the orchard ground; it is worth noting that reaching the shell fruits can imply also an approaching movement of the whole machine;
- Separating (the shell fruits from other elements) → system for the removal of the shell fruits from the foreign materials; and
- Storing/restoring (shell fruits/other elements) → system for managing the material flows inside the machine and/or going outside of the machine.
4. Collection of Relevant Documents
- The action is the main function, in this case: “harvest”, “gather”, “pick”, and “collect”.
- The subject is the technical system that performs the function, in this case: “machines”, “devices”, and “equipment”.
- The object is the element that undergoes the function, in this case: “shell fruits”, “chestnuts”, “hazelnuts”, and “walnuts”.
5. Classification of Competing Technical Systems
- When such a machine is towed by a tractor, it is referred to as “trailed” (or “pulled”).
- When a harvesting machine is instead “rigidly connected” to a tractor (e.g., through the front/rear three-point hitch), it is usually called (tractor-) “mounted”. In both the described cases (i.e., 1 and 2), the harvesting machine is configured as a farm implement, i.e., a machine that is not independent because it has to be necessarily interfaced with an agricultural motor machine to be moved and powered.
- Additionally, when the machine is moved directly (and exclusively) by the operator, e.g., if it is shaped like a backpack, a cart, or a rake, it can be called “portable”. This category is mostly neglected by the scientific literature, probably because this type of machines achieves the lowest productivity; nevertheless, as illustrated in the following sections, it is mentioned in many patents and, therefore, it was included in this study.
- Finally, when the moving system is integrated in the harvesting machine, this is called “self-propelled”.
6. Individuation of Competing Factors
6.1. General Information Emerged by the Literature
6.2. Technical Information Emerged by the Literature
6.3. Technical Information Emerged by Patents
- (a)
- They are less complex than other categories and, therefore, easier to prototype and test even by inventors that do not operate in large companies; and
- (b)
- They are aimed at owners of small orchards that are becoming increasingly more mechanized in recent years.
6.4. Formulation of the Competing Factors Based on the Gathered Information
7. Performances of Competing Systems
8. Creation and Interpretation of the Value Curves
8.1. Finalization of Values Curves through the Assignment of Performance Levels
- Cheapness: M/P machines are the cheapest (price < 400 €) (level 5). V/P machines follow that are slightly more expensive because they need an engine (price around 600–1300 €) (level 4). M/M machines belong to another price category ranging from 5000 € to 18,000 € (level 3). V/T and V/M machines reach slightly higher prices (around 8000–20,000 €) (level 2). M/T and self-propelled machines are the most expensive machines and their prices range from 22,000 € and can even exceed 60,000 € (level 1).
- Suitability for small orchards: The performances for this competing factor have been qualitatively attributed based on the most common characteristics of small orchards, e.g., mountainous areas and irregular ground, and the conditions traditionally faced by people operating in small orchards. Indeed, the high versatility of portable solutions makes them the most suitable machines for small orchards (level 5). The least appropriate machines are, conversely, the least versatile self-propelled and M/T (level 1). The V/T and V/M (level 4) are preferable than M/M (level 2) since the former are more appropriate for irregular ground.
- Suitability for working on slopes: Lighter machines were considered the most appropriate for working on slopes; therefore, portable machines achieve the best level of performance (level 5). The worst performance was assigned to M/T (level 1) since these machines are designed for working in flat areas, they are heavy, and they have no traction system of their own. Self-propelled machines (level 2) can work in sloping ground but not with the same effectiveness as mounted or trailed machines. In turn, V/T and V/M (level 4) have a better versatility in sloping ground than M/M (level 3) because the fruits have to be reached with a tube and not with the whole machine.
- Maneuverability: Additionally, in this case, the portable machines (level 5) exhibit the highest level of maneuverability since they can be easily moved around obstacles. SP and M/T machines (level 1) are the least flexible, heaviest, and bulkiest machines and, therefore, they have the lowest level of maneuverability. The mounted machines and the V/T (level 3) present approximately the same level of maneuverability since they have a similar size and, in both cases, the steering angle depends on the tractor.
- Transportability: As far as transportability is concerned, M/P machines are the best ones (level 5) because they are the smallest and lightest. V/P machines have obtained a lower performance (level 4) because they are generally bulkier and heavier than M/Ps. V/T, V/M, and M/M machines (level 3) were considered at the same level of transportability because they all need a tractor to be moved and have a comparable overall size. However, the above machines are considered to be more transportable than self-propelled machines (level 2) because they can be transported easily even on trucks or vans, while the high dimensions and weights of self-propelled machines make their transportability more difficult. Due to their great weight and the need to be moved with a tractor, M/T machines present the worst transportability performance (level 1).
- Independence from external resources: M/P machines require only an operator and, therefore, they exhibit the best performance (level 5) in terms of independence from external resources, such as multiple operators, tractors, and/or fuel. In most cases, V/P and self-propelled machines require an operator but they need fuel, so they have been assigned a lower level of performance (level 4). In the case of trailed machines (level 2), in addition to multiple operators and fuel, they also require a tractor. However, the tractor exploited for trailed machines does not have to carry the whole load, as in the case of mounted machines (level 1). For this reason, the mounted machines achieved the worst level of performance for the competing factor under consideration.
- Capability of working with moisture: Vacuum machines are particularly sensitive to moisture. In particular, V/P machines (level 1) are the least performing because maintenance operations are frequent in moisture conditions. In addition, the operator may have difficulties in moving on a slippery ground with the portable machine. For this reason, the M/P machine does not achieve a high performance (level 2). The same level of performance was assigned to V/T and V/M machines. As for the former, the operators still have to move by handling a pipe on a slippery ground. As for the latter, the suction of foreign humid materials drastically compromises their performance. V/SP machines (level 3) often have foreign material management systems that allow them to partially overcome the problem of moisture. Therefore, these machines outperform the previously mentioned ones. Due to the best management of foreign materials, the M/SP machines (level 5) can be considered the least sensitive to the problems deriving from working with moisture. For this reason, M/T and M/M machines (level 4) were given a lower performance level than M/SP.
- Comfort of operators: Portable machines have the lowest level of comfort (level 1) because they have to be entirely moved by the operators and, in addition, they expose the operators to weather events. V/T and V/M machines (level 2) have the same problems, but, generally, the weight to be handled is much lower because the crop is stored on the tractor or on the trailer. The weight to be handled manually is avoided in the case of M/T and M/M machines (level 4). However, these machines do not protect the operator from atmospheric agents, dust, and/or noise, as self-propelled machines (level 5) often do. Therefore, the SP machines are deemed the most comfortable for operators.
- Storing capacity: M/P machines (level 1) generally have a storage capacity of about 5–10 L while V/P machines (level 2) can reach up to 20–30 L. V/T and mounted machines (level 3) have a storage volume generally greater than 200 L. M/T and Self-propelled machines (level 5) can also exceed 400 L.
- Productivity: As mentioned in the previous section, the maximum productivity is achieved by self-propelled machines (level 5). However, comparable productivity levels are achieved by M/T (level 5). On the other side of the spectrum, portable machines have the worst performance. Indeed, portable machines generally have productivity levels 80–90 times lower than the self-propelled ones. Among portable machines, it is possible to discern a better productivity of V/P machines (level 2) compared to M/P machines (level 1). It is also possible to remark that M/M and V/T machines (level 4) have on average a similar productivity, which generally outperforms V/M machines (level 3).
8.2. Interpretation of Value Curves from the Viewpoint of Technical Systems
9. Discussions and Lessons Learnt
- The size of and variety within the considered industrial domain;
- The level of competition within the same industrial domain;
- The degree of maturity of the existing technical solutions;
- The cooperation with academic partners in experimental research, which might lead to a larger or smaller number of relevant scientific publications describing applied research; and
- The ability of the systems under investigation to fulfil technical/functional or emotional/hedonic requirements predominantly (see also the discussion below on qualitative and quantitative competing factors, which, somehow, mirrors this argument).
- The design team aims at a radical innovation;
- The contextual fulfilment of requirements in the left- and right-hand side of the curves has to make sense in terms of targeting a specific group of stakeholders and/or working conditions;
- The design team is aware that the hybridization of requirements does not necessarily lead to the hybridization of structures; and
- The hybridization process might trigger contradictions, as aforementioned, and TRIZ (i.e., the Theory of Inventive Problem Solving [86]) can represent a good candidate to handle this kind of problem, given its nature of working with conflicting requirements.
- The determination of the boundaries of the “right” system to be investigated, e.g., the exclusion of harvesting machines for water chestnuts;
- The definition of the “right” level of abstraction for benefits and corresponding competing factors, here supported by the reasoning process described in Figure 5; and
- The attribution of performance levels, especially in light of the need to make the scale uniform for all competing factors. This might be affected also by the different conditions and circumstances of use of harvesting machines for shell fruits that have given rise to performances and experimental results, which were subsequently used by the authors to determine levels for the competing factors. It is straightforward that these nuances cannot be taken in due consideration when a benchmarking tool is used, and the domain of investigation is quite large. Nevertheless, the use of an ordered scale (1–5) as an approximation of quantitative measures supposedly lessens the effect of overlooking diverging use and experimental conditions.
10. Conclusions
Author Contributions
Funding
Conflicts of Interest
Appendix A
Publication Number | Publication Year | Product Category | Publication Number | Publication Year | Product Category |
ITAN20150004 (U1) | 2013 | M/P | US3728850 (A) | 1971 | M/SP |
ITRO20140004 (U1) | 2016 | M/P | US2005229576 (A1) | 2005 | M/SP |
EP2945474 (B1) | 2019 | M/P | FR2702923 (A1) | 1993 | M/SP |
ITUB201586616 (U1) | 2019 | M/P | ITGE20130111 (A1) | 2015 | M/SP |
CN209030627 (U) | 2019 | M/P | ITTO20110326 (A1) | 2012 | M/SP |
CN208908618 (U) | 2019 | M/P | ITVT20100001 (A1) | 2011 | M/SP |
CN109429728 (A) | 2019 | M/P | IT1311260 (B1) | 2002 | M/SP |
CN108156958 (A) | 2018 | M/P | IT1260582 (B) | 1993 | M/SP |
CN107409637 (A) | 2017 | M/P | US4364222 (A) | 1982 | M/SP |
CN104982157 (A) | 2015 | M/P | US3862538 (A) | 1975 | M/SP |
WO2013064660 (A1) | 2013 | M/P | US3488932 (A) | 1970 | M/SP |
CN201123256 (Y) | 2008 | M/P | US3107475 (A) | 1963 | M/SP |
ES2051164 (A2) | 1994 | M/P | US3105344 (A) | 1963 | M/SP |
US3744225 (A) | 1973 | M/P | US3105343 (A) | 1963 | M/SP |
US2835099 (A) | 1958 | M/P | US2780904 (A) | 1957 | M/SP |
US2810252 (A) | 1957 | M/P | US2679133 (A) | 1954 | M/SP |
US2792683 (A) | 1957 | M/P | US2594776 (A) | 1952 | M/SP |
US2694284 (A) | 1954 | M/P | US2514945 (A) | 1950 | M/SP |
US2690044 (A) | 1954 | M/P | EP0862847 (B1) | 1999 | V/P |
US2540857 (A) | 1951 | M/P | US3808785 (A) | 1974 | V/P |
US5001893 (A) | 1991 | M/T | ITTO20120154 (U1) | 2014 | V/T |
US5373688 (A) | 1994 | M/T | TR201405959 (A2) | 2015 | V/T |
US2534405 (A) | 1950 | M/T | US4322940 (A) | 1982 | V/T |
IT1259922 (B) | 1993 | M/T | FR2590112 (B3) | 1987 | V/M |
US3407581 (A) | 1968 | M/T | ES8704315 (A1) | 1987 | V/M |
US3387442 (A) | 1968 | M/T | FR2352485 (B1) | 1977 | V/M |
US3261152 (A) | 1966 | M/T | US3611688 (A) | 1971 | V/SP |
US2639573 (A) | 1953 | M/T | US2978859 (A) | 1961 | V/SP |
US2508454 (A) | 1950 | M/T | US2593625 (A) | 1952 | V/SP |
CN207678313 (U) | 2018 | M/M | US2502810 (A) | 1950 | V/SP |
ITRM20130059 (U1) | 2014 | M/M | EP3226676 (B1) | 2018 | OD |
CN103262712 (B) | 2013 | M/M | AU2014202410 (A1) | 2014 | OD |
RU2076567 (C1) | 1997 | M/M | ITTO20100696 (A1) | 2012 | OD |
US3675405 (A) | 1972 | M/M | IT1259922 (B) | 1996 | OD |
US2928225 (A) | 1960 | M/M | IT1249080 (B) | 1995 | OD |
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Movement of Machines in the Orchards | Removal the Shell Fruits from the Orchard Ground | |
---|---|---|
Vacuum (V/•) | Mechanical (M/•) | |
Portable (•/P) | ||
US3808785 (A) | EP2945474 (B1) | |
Trailed (•/T) | US4322940 (A) | US5001893 (A) |
Mounted (•/M) | ||
FR2590112 (B3) | US2928225 (A) | |
Self-propelled (•/SP) | US2502810 (A) | FR2702923 (A1) |
Company Name | Ref. | Categories of Harvesting Machines in Production (Number of Variants) | Related Patents or Patent Applications |
---|---|---|---|
Asquini | [69] | M/SP(1); V/SP(1) | ITVT20100001 (A1) |
Bonaddio | [70] | M/P(1) | ITAN20150004 (U1) |
Bosco | [71] | M/SP(5) | - |
Chianchia | [72] | M/P(1); M/M(1); V/T(2); V/M(2) | IT1311260 (B1) |
Cifarelli | [73] | V/P(1) | EP0862847 (B1) EP3226676 (B1) |
Facma | [74] | M/M(1); M/SP(1); V/T(4); V/SP(5) | ITGE20130111 (A1) IT1249080 (B) |
Flory | [75] | M/T(2); M/M(2); M/SP(9) | US3728850 (A) |
GF costruzione macchine agricole (GF Jolly) | [76] | M/M(4); M/SP(3) | - |
Giampi | [77] | M/M(6); M/SP(1); V/T(2); V/M(1) | ITRM20130059 (U1) |
Hasatsan | [78] | M/M(3); V/T(6) | - |
IND Garriga | [79] | M/M(2); V/T(2); V/M(1) | ES2051164 (A2) |
Monchiero | [80] | M/SP(5); V/T(1) | AU2014202410 (A1) ITTO20120154 (U1) ITTO20110326 (A1) ITTO20100696 (A1) |
Rivmec | [81] | M/M(1) | - |
Valier | [82] | M/P(1) | ITUB201586616 (U1) EP2945474 (B1) WO2013064660 (A1) ITRO20140004 (U1) WO2013064660 (A1) |
Weiss McNair | [83] | M/T(4); M/SP(2) | US5373688 (A) US5001893 (A) |
Movement of Machines in the Orchard | Removal the Shell Fruits from the Orchard Ground | |
---|---|---|
Vacuum | Mechanical | |
Portable | Cifarelli V1200E | Bonaddio; Chianchia Rollblitz; Valier Roll-in |
Trailed | Chianchia KF501-KF601; Facma Cimina 120T-380T; Garriga RAG2005-MCER605; Giampi Star 211-311; Hasatsan H230-H2200; Monchiero 498 | Flory 490–860; Weiss McNair 836–9810 |
Mounted | Chianchia EU1000-EU200; Garriga MCE 42; Giampi Star 111 | Chianchia K1800; Facma MEK1800; Flory 9610–9685; Garriga VSide; GF Jolly 1500–2800; Giampi Star S.P.1400-200; Hasatsan H130-H1800; Rivemec SMART |
Self-propelled | Facma Cimina 160S-380S | Asquini; Bosco; Facma Semek 1000; Flory 8600–8770; Flory 33–79 Series; GF Super Jolly 4 × 4; Giampi Futura 1000; Monchiero 2050–20125; Weiss McNair 7510-Magnum |
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Maccioni, L.; Bietresato, M.; Borgianni, Y. From the Extraction of Currently Fulfilled Requirements to Value Curves: A Case Study in the Field of Harvesting Machines for Shell Fruits and Lessons Learnt in Engineering Design. Appl. Sci. 2020, 10, 3809. https://doi.org/10.3390/app10113809
Maccioni L, Bietresato M, Borgianni Y. From the Extraction of Currently Fulfilled Requirements to Value Curves: A Case Study in the Field of Harvesting Machines for Shell Fruits and Lessons Learnt in Engineering Design. Applied Sciences. 2020; 10(11):3809. https://doi.org/10.3390/app10113809
Chicago/Turabian StyleMaccioni, Lorenzo, Marco Bietresato, and Yuri Borgianni. 2020. "From the Extraction of Currently Fulfilled Requirements to Value Curves: A Case Study in the Field of Harvesting Machines for Shell Fruits and Lessons Learnt in Engineering Design" Applied Sciences 10, no. 11: 3809. https://doi.org/10.3390/app10113809
APA StyleMaccioni, L., Bietresato, M., & Borgianni, Y. (2020). From the Extraction of Currently Fulfilled Requirements to Value Curves: A Case Study in the Field of Harvesting Machines for Shell Fruits and Lessons Learnt in Engineering Design. Applied Sciences, 10(11), 3809. https://doi.org/10.3390/app10113809