Experimental Study on Mechanical Properties of High Performance Hybrid Fiber Concrete for Shaft Lining
Abstract
:1. Introduction
2. Test Materials and Test Methods
2.1. Test Materials
2.2. Test Equipment
2.2.1. Static Test Equipment
2.2.2. Dynamic Test Equipment
2.3. Test Design
2.3.1. Orthogonal Experimental Design
2.3.2. Specimen Preparation
2.3.3. Test Principle
3. Results and Analysis
3.1. Static Test Results and Analysis
3.2. SHPB Dynamic Results and Analysis
4. Conclusions
- (1)
- According to the results of the static test, the compressive strength of the single addition steel fiber and hybrid fibers group slightly increased compared to that of the reference group, but the splitting tensile strength significantly increased. The splitting tensile strength of the optimal group increased by 40.9% compared to that of the single addition steel fiber group.
- (2)
- The SHPB test showed that the peak stress and strain of the optimal group (SPB2) were significantly higher than those of the other groups. The peak stress and strain of the optimal group (SPB2) were 24.2% and 65.28% higher than those of the single steel fiber group, respectively, and the toughness index was 81.9% higher. These results indicate that the hybrid fiber group had higher dynamic splitting tensile strength and dynamic toughness.
- (3)
- The DIC technique was used to analyze the strain distribution before visible cracks appeared in the specimens, and the results showed that compared to the reference group, greater strain dispersion appeared in the single addition steel fiber and hybrid fiber groups. Additionally, the time required for the first crack to appear in the optimal group (namely SPB2) was the longest, and the time to arrive at the first visible crack increased by 57.1% compared to the single steel fiber addition group.
- (4)
- The analysis of the crack failure form of the specimens showed that, compared to the reference group, the steel fiber and hybrid fiber groups showed the characteristics of continuous and slow ductile failure. Additionally, the main crack took the longest time to appear in the optimal group (SPB2), and the time before the main crack appearance was increased by 26.7% compared to that of the steel fiber group. These results indicate that the hybrid fiber was able to effectively improve the brittleness of concrete. Therefore, the steel–polypropylene-hybrid fiber-reinforced concrete studied in this paper can effectively resist impact loading and allow shaft lining to better cope with the effects caused by deep coal mining.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
- Yuan, L. Research progress of mining response and disaster prevention and control in deep coal mines. J. Chin. Coal Soc. 2021, 46, 716–725. [Google Scholar]
- Zhou, R.; Cheng, H.; Li, M.; Zhang, L.; Hong, R. Energy Evolution Analysis and Brittleness Evaluation of High Strength Concrete Considering the Whole Failure Process. Crystals 2020, 10, 1099. [Google Scholar] [CrossRef]
- Huang, X.W.; Zhou, A.; Wang, W.; Jiang, P. Characterization of the Dynamic Properties of Clay–Gravel Mixtures at Low Strain Level. Sustainability 2020, 12, 1616. [Google Scholar] [CrossRef] [Green Version]
- Wu, Q.; Ma, Q.; Huang, X.W. Mechanical Properties and Damage Evolution of Concrete Materials Considering Sulfate Attack. Materials 2021, 14, 2343. [Google Scholar] [CrossRef]
- Zheng, C.S.; Mehmet, S.K.; Chen, Z.W.; Saiied, M.A. Role of multi-seam interaction on gas drainage engineering design for mining safety and environmental benefits: Linking coal damage to permeability variation. Process Saf. Environ. 2018, 114, 310–322. [Google Scholar] [CrossRef]
- Liu, J.S.; Chen, Z.W.; Elsworth, D.; Qu, H.Y.; Chen, D. Interactions of multiple processes during CBM extraction: A critical review. Int. J. Coal Geol. 2011, 87, 175–189. [Google Scholar] [CrossRef]
- Wang, S.S.; Zhang, M.H.; Quek, S.T. Mechanical behavior of fiber-reinforced high strength concrete high strain-rate compressive loading. Constr. Build. Mater. 2012, 31, 1–11. [Google Scholar] [CrossRef]
- Yao, Z.S.; Fang, Y.; Zhang, P.; Huang, X.W. Experimental Study on Durability of Hybrid Fiber-Reinforced Concrete in Deep Alluvium Frozen Shaft Lining. Crystals 2021, 7, 725. [Google Scholar] [CrossRef]
- Yao, Z.S.; Fang, Y.; Kong, W.H.; Huang, X.W.; Wang, X.S. Experimental Study on Dynamic Mechanical Properties of Coal Gangue Concrete. Adv. Mater. Sci. Eng. 2020, 35, 426–442. [Google Scholar]
- Baek, B.; Lee, M.S.; Choi, C.S.; Chang, S.C.; Jung, H.S.; Choi, H.K. Evaluation of the Ultimate Strength of the Ultra-High-Performance Fiber-Reinforced Concrete Beams. Appl. Sci. 2021, 11, 2951. [Google Scholar]
- Norbert, V.; Akanshu, S. Behaviour of single bonded anchors in non-cracked and cracked steel fiber reinforced concrete under short-time tensile loading. Eng. Struct. 2021, 245, 112900. [Google Scholar]
- Qiu, M.H.; Zhang, Y.; Qu, S.Q.; Zhu, Y.P.; Shao, X.D. Effect of reinforcement ratio, fiber orientation, and fiber chemical treatment on the direct tension behavior of rebar-reinforced UHPC. Constr. Build. Mater. 2020, 256, 15–23. [Google Scholar] [CrossRef]
- Liu, Y.W.; Shi, C.J.; Zhang, Z.H.; Li, N.; Shi, D. Mechanical and fracture properties of ultra-high performance geopolymer concrete: Effects of steel fiber and silica fume. Cem. Concr. Compos. 2020, 112, 103665. [Google Scholar] [CrossRef]
- Su, J.; Shi, C.J.; Qing, H.J.; Zhang, X. Scale Effect of Flexural Strength on Ultra-high Performance Concrete. J. Chin. Ceram. Soc. 2020, 48, 1740–1746. [Google Scholar]
- Meng, K.; Xu, L.H.; Chi, Y. Experimental investigation on the mechanical behavior of hybrid steel-polypropylene fiber reinforced concrete under conventional triaxial cyclic compression. Constr. Build. Mater. 2021, 291, 123262. [Google Scholar] [CrossRef]
- Wang, X.; Cheng, H.; Wu, T.; Yao, Z.; Huang, X. Numerical Analysis of a Novel Shaft Lining Structure in Coal Mines Consisting of Hybrid-Fiber-Reinforced Concrete. Crystals 2020, 10, 928. [Google Scholar] [CrossRef]
- Zhang, H.; Wang, L.; Zheng, K.; Jibrin, B.T.; Totakhil, P.G. Research on compressive impact dynamic behavior and constitutive model of polypropylene fiber-reinforced concrete. Constr. Build. Mater. 2018, 187, 58495. [Google Scholar] [CrossRef]
- Afroughsabet, V.; Ozbakkaloglu, T. Mechanical and durability properties of high-strength concrete containing steel and polypropylene fibers. Constr. Build. Mater. 2015, 94, 73–82. [Google Scholar] [CrossRef]
- Li, Y.; Su, Y.Q.; Tan, K.H.; Zheng, X.T.; Sheng, J.L. Pore structure and splitting tensile strength of hybrid Basalte Polypropylene fiber-reinforced concrete subjected to carbonation. Constr. Build. Mater. 2021, 297, 123779. [Google Scholar] [CrossRef]
- Baboo, R.; Singh, N.K. Statistical and experimental study to evaluate the variability and reliability of impact strength of steel-polypropylene hybrid fiber-reinforced concrete. J. Build. Eng. 2021, 40, 102937. [Google Scholar]
- Deng, F.Q.; Xu, L.H.; Chi, Y.; Wu, F.H.; Chen, Q. Effect of steel-polypropylene hybrid fiber and coarse aggregate inclusion on the stress–strain behavior of ultra-high performance concrete under uniaxial compression. Compos. Struct. 2020, 252, 116285. [Google Scholar] [CrossRef]
- Chen, B.; Liu, J. Contibtion of hybrid fibers on the poperis of the hihstegt light weight concrete having good workability. Cem. Concr. Res. 2004, 35, 913–917. [Google Scholar] [CrossRef]
- Soon, P.Y.; Chun, H.B.; Alengaram, J.U.; Mo, K.H.; Jumaat, M.Z. Flexural toughness characteristics of steel-polypropylene hybrid fibre-reinforced oil palm shell concrete. Mater. Des. 2014, 57, 652–659. [Google Scholar]
- Wu, Y.; Li, J.; Keru, W. Mechanical properties of hybrid fiber-reinforced concrete at low fiber volume fraction. Cem. Concr. Res. 2003, 33, 27–30. [Google Scholar]
- Karthik, M.P.; Maruthachalam, D. Experimental study on shear behavior of hybrid fibre reinforced concrete beams. KSCE J. Civ. Eng. 2015, 19, 259–264. [Google Scholar] [CrossRef]
- Maurouxt, T.; Benboudjema, F.; Turcry, P.; Aït-MokhtaraO, A.; Deves, O. Study of cracking due to drying in coating mortars by digital image correlation. Cem. Concr. Res. 2012, 42, 1014–1023. [Google Scholar] [CrossRef]
- Sebaibi, N.; Benzerzour, M.; Abriak, N.-E. Influence of the distribution and orientation of fibres in a reinforced concrete with waste fibres and powders. Constr. Build. Mater. 2014, 65, 254–263. [Google Scholar] [CrossRef]
- Helfrick, M.N.; Niezrecki, C.; Avttabile, P.; Schmidt, T. 3D digital image correlation methods for full-field vibration measurement. Mech. Syst. Signal Process. 2011, 25, 917–927. [Google Scholar] [CrossRef]
- Liu, Q.; Xiao, J.Z.; Amardeep, S. Quantification of plastic shrinkage and cracking in mortars containing different recycled powders using digital image correlation technique. Constr. Build. Mater. 2021, 293, 123509. [Google Scholar] [CrossRef]
- Tedsco, J.W.; Ross, C.A. Experimental and numerical analysis of high strain rate splitting tensile tests. Mater. J. 1993, 90, 163–169. [Google Scholar]
- Bertelsen, I.; Kragh, C.; Cardinaud, G.; Ottosen, L.M.; Fischer, G. Quantification of plastic shrinkage cracking in mortars using digital image correlation. Cem. Concr. Res. 2019, 123, 105761. [Google Scholar] [CrossRef]
- Sebaibi, N.; Benzerzour, M.; Abriak, N.-E.; Binutry, C. Mechanical and physical properties of a cement matrix through the recycling of thermoset composites. Constr. Build. Mater. 2012, 34, 226–235. [Google Scholar] [CrossRef]
- Zhou, K.; Lei, D.; He, J.; Zhang, P.; Bai, P.; Zhu, F. Real-time localization of micro-damage in concrete beams using DIC technology and wavelet packet analysis. Cem. Concr. Compos. 2021, 123, 104198. [Google Scholar] [CrossRef]
- Nguyen, D.H.; Boutouil, M.; Sebaibi, N.; Baraud, F.; Leleyter, B. Durability of pervious concrete using crushed seashells. Constr. Build. Mater. 2017, 135, 137–150. [Google Scholar] [CrossRef]
Cement Type | Setting Time (min) | Compressive Strength (MPa) | Flexural Strength (Mpa) | |||
---|---|---|---|---|---|---|
Initial Setting | Final Setting | 3 d | 28 d | 3 d | 28 d | |
P·O 52.5 | 235 | 280 | 27.5 | 52.7 | 6.1 | 10.6 |
SiO2 | K2O | Na2O | Ignition Loss (%) | Water Content (%) | Specific Surface (m2/g) |
---|---|---|---|---|---|
96.3 | 0.85 | 0.12 | 3.67 | 0.75 | 19.1 |
Water-Reducing Rate/% | Color | Density/ kg/m3 | Bleeding Rate (%) | Air Content (%) | Shrinkage Ratio of 28 d (%) |
---|---|---|---|---|---|
≥25 | White | 1380 | ≤95 | ≤4.0 | ≤135 |
Cement (kg/m3) | Silicon Powder (kg/m3) | Fine Sand (kg/m3) | Crushed Stone (kg/m3) | Water (kg/m3) | Water Reducer (kg/m3) |
---|---|---|---|---|---|
540 | 60 | 660 | 960 | 120 | 12 |
Fiber Type | Length/mm | Diameter/mm | Draw Ratio | Tensile Strength | Density (g/cm3) | Modulus of Elasticity/GPa | |
---|---|---|---|---|---|---|---|
Steel fiber | S | 35 | 0.75 | 46.7 | >1100 | 8 | 210 |
PA | 6 | 0.002 | 3000 | 1.24 | >3.5 | ||
Polypropylene fiber | PB | 12 | 0.002 | 6000 | >358 | ||
PC | 18 | 0.002 | 9000 |
Serial Number | Steel Fiber | Polypropylene | ||
---|---|---|---|---|
Volume Rate % | Length–Diameter Ratio | Volume Rate % | Length–Diameter Ratio | |
S0P0 | - | - | - | - |
S2P0 | 2.0 | 46.7 | - | - |
SPA1 | 2.0 | 46.7 | 0.05 | 3000 |
SPA2 | 2.0 | 46.7 | 0.10 | 3000 |
SPA3 | 2.0 | 46.7 | 0.15 | 3000 |
SPB1 | 2.0 | 46.7 | 0.05 | 6000 |
SPB2 | 2.0 | 46.7 | 0.10 | 6000 |
SPB3 | 2.0 | 46.7 | 0.15 | 6000 |
SPC1 | 2.0 | 46.7 | 0.05 | 9000 |
SPC2 | 2.0 | 46.7 | 0.10 | 9000 |
SPC3 | 2.0 | 46.7 | 0.15 | 9000 |
Name of Specimens | Air Pressure (MPa) | Average Peak Stress (MPa) | Average Peak Strain (10−3) | Toughness Index |
---|---|---|---|---|
S0P0 | 0.2 | 8.189 | 1.78 | 0.0138 |
S2P0 | 0.2 | 10.432 | 1.93 | 0.0142 |
SPA1 | 0.2 | 10.857 | 2.69 | 0.0162 |
SPA2 | 0.2 | 12.072 | 2.95 | 0.0219 |
SPA3 | 0.2 | 11.108 | 2.89 | 0.0174 |
SPB1 | 0.2 | 11.661 | 3.01 | 0.0181 |
SPB2 | 0.2 | 12.952 | 3.19 | 0.0232 |
SPB3 | 0.2 | 11.744 | 3.09 | 0.0189 |
SPC1 | 0.2 | 10.561 | 1.98 | 0.0154 |
SPC2 | 0.2 | 10.961 | 2.56 | 0.0169 |
SPC3 | 0.2 | 10.736 | 2.29 | 0.0159 |
Name of Specimens | |||
---|---|---|---|
S0P0 | 70 | 140 | 175 |
S2P0 | 70 | 210 | 245 |
SPB1 | 70 | 280 | 315 |
SPB2 | 70 | 350 | 385 |
SPB3 | 70 | 245 | 280 |
Name of Specimens | |||
---|---|---|---|
S0P0 | 0 | 175 | 350 |
S2P0 | 0 | 245 | 525 |
SPB1 | 0 | 315 | 595 |
SPB2 | 0 | 385 | 665 |
SPB3 | 0 | 280 | 565 |
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. |
© 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Zhang, Q.; Zhang, W.; Fang, Y.; Xu, Y.; Huang, X. Experimental Study on Mechanical Properties of High Performance Hybrid Fiber Concrete for Shaft Lining. Appl. Sci. 2021, 11, 7926. https://doi.org/10.3390/app11177926
Zhang Q, Zhang W, Fang Y, Xu Y, Huang X. Experimental Study on Mechanical Properties of High Performance Hybrid Fiber Concrete for Shaft Lining. Applied Sciences. 2021; 11(17):7926. https://doi.org/10.3390/app11177926
Chicago/Turabian StyleZhang, Qian, Wenqing Zhang, Yu Fang, Yongjie Xu, and Xianwen Huang. 2021. "Experimental Study on Mechanical Properties of High Performance Hybrid Fiber Concrete for Shaft Lining" Applied Sciences 11, no. 17: 7926. https://doi.org/10.3390/app11177926
APA StyleZhang, Q., Zhang, W., Fang, Y., Xu, Y., & Huang, X. (2021). Experimental Study on Mechanical Properties of High Performance Hybrid Fiber Concrete for Shaft Lining. Applied Sciences, 11(17), 7926. https://doi.org/10.3390/app11177926