1. Introduction
Terrorist activities increased considerably over the past two decades. According to a survey, explosions account for 50% of terrorist attacks, which has raised deep concerns regarding the safety of civilian and military infrastructure [
1,
2,
3]. Therefore, the evaluation of reactive powder concrete-filled steel tube (RPC-FST) performance and the improvement of RPC-FST reliability under explosive loads are crucial in construction.
The explosion process is a typical nonlinear transient dynamic issue. The methods of applying explosion load are directly related to the accuracy of the numerical analysis. In general, the methods of applying explosion load can be roughly divided into three types: arbitrary Lagrange–Euler (ALE), load blast enhanced (LBE), and pressure-time history method. Among these, the LBE-based method defines explosion load based on the empirical blast loading function, which is derived from experimental explosion data [
4,
5]. Compared with the LBE-based method, the pressure-time history method defines the explosion load according to an exponentially decaying function (such as Friedlander’s equation), which can be replaced with an equivalent triangular function when the negative phase effect can be ignored [
6,
7]. The LBE-based method and pressure-time history method have high computational efficiency. Nevertheless, these simplified methods lack a profound understanding of the functional mechanism between air and RPC-FST. Contrary to the aforementioned methods, the ALE-based method can accurately restore local details of blast conditions considering fluid–solid interaction (FSI) theory. Based on this method, Thai [
8] assessed the residual strength of fiber-reinforced concrete columns under explosion load. Kostopoulos [
9] investigated the blast resistance of a composite foam-core sacrificial cladding for steel-reinforced concrete structures. Wu [
10] investigated the dynamic response of ultra-high-performance cement-based composite-filled steel tube (UHPCC-FST) under close-range explosion.
Besides the methods of applying explosion load, the material model is also a significant factor in precisely simulating the dynamic response of a structure under explosion load. The LS-DYNA program offers many dynamic constitutive models for simulating concrete materials, such as the Holmquist–Johnson–Cook (HJC) model and the Karagozian and Case (K&C) model. The HJC model is mainly suitable for material under large strain, high strain rate, and high pressure [
11]. Based on the HJC material model, Zhu [
12] established a theoretical model for shaped charge jets’ penetration into concrete targets. Kristoffersen [
13] investigated the ballistic perforation resistance of concrete slabs. Wan [
14] calibrated parameters to investigate the blast resistance of ultra-high-performance concrete (UHPCs) slabs. It should be noted that the modified HJC model parameters are suitable for UHPCs slabs with 10.5% porosity of coarse aggregate. However, the applicability of HJC material model parameters modified for RPC materials with low porosity without coarse aggregate needs to be deeply investigated.
Different from the HJC material model, the K&C material model has great advantages in describing the material under damage evolution, restraint effect, and shear expansion [
15]. Based on the K&C material model, Wang [
16] estimated the residual axial load-bearing capacity of UHPCC-FST specimens subjected to contact explosion. Liu [
17] investigated the damage evolution of reinforced concrete piers with carbon-fiber-reinforced polymer under contact explosion. Zhang [
18] calibrated the model parameters of UHPCs with high-velocity projectile impact experimental data. Meanwhile, reactive powder concrete (RPC) is a low-porosity material due to its dense microstructure [
19]. However, the calculation accuracies of the HJC material model and K&C material model have not been deeply investigated for RPC with low porosity. Therefore, the application scopes of the K&C material model and HJC material model require more discussion.
There are still many challenges in calculating the dynamic response of RPC-FST columns under explosion loads. The correct description of the RPC material model under steel tube constraint has research value. In addition, the influence of different types of fiber and different fiber contents in RPC on the dynamic response of an RPC-FST column under explosion load is still worth discussing. Although most scholars have investigated the mechanical properties of RPC-FST with experiments [
20,
21,
22], the changes in the mechanical properties of RPC-FST columns under explosion loads are not clear. Therefore, dynamic response analysis of RPC-FST columns under explosion load is still in the exploratory stage.
In practical scenarios, it is impossible to accurately describe and deterministically control the nonlinear factors of the explosion process. Therefore, the characteristic parameters for estimating the stability of the RPC-FST are random. For example, manufacturing error causes randomness in the dimensions of the RPC-FST column. Moreover, the randomness of weight and distance of TNT cause uncertainty of the explosion load. Therefore, it is critical to establish the probability analysis for the explosion process. Hussein [
23] investigated the reliability of composite wood-sand-wood blast walls based on Monte Carlo simulation (MCS). Song [
24] presented the reliability analysis method for a steel frame structure under explosion load based on Bayesian theory. Ding [
25] established an effective reliability evaluation framework to predict the failure risk of steel frame structures under explosion load. Shi [
26] predicted the damage of reinforced concrete wall panels under various threats based on MCS. Momeni [
27] presented an improved calculation method, based on the MCS method and finite element approach, to evaluate the minimum safe scaled distance for steel columns under dynamic blast loads. Beyond any dispute, the application of these above methods can provide guidance for the probability analysis of the explosion process. Nevertheless, the reliability sensitivity analysis of the RPC-FST column based on MCS still requires further investigation.
In this article, the critical axial deformation is employed as the stability threshold of RPC-FST. Meanwhile, the application scopes of the K&C material model and HJC material model are theoretically illustrated with numerical calculation. To improve the computational efficiency of sensitivity assessment, the surrogate Kriging model is adopted to replace the modified K&C model. The rest of this paper is organized as follows: In
Section 2, the explosion load is applied based on the ALE method. In addition, the modified K&C material model for low-porosity RPC materials is established. In
Section 3, it is verified that the modified K&C model has advantages over the modified HJC model in material properties of low-porosity RPC. In addition, a numerical example establishes the basis for the Kriging model. In
Section 4, the RPC-FST sensitivity analysis of the random explosion process is proposed. The sensitivity of the output with respect to each factor is evaluated.
2. RPC-FST Model Based on ALE Method
As the core component of blast-resistant structures, RPC-FST plays a significant role in protecting buildings in explosively hazardous areas from fatal damage. Therefore, the dynamic response of RPC-FST under explosive load has attracted wide attention. In the process of dynamic response analysis, the robustness of the model directly affects the accuracy of numerical calculation. In this section, the K&C model is modified based on the low porosity of RPC material. In addition, the finite element model (FEM) of RPC-FST under explosion load is established based on the ALE method, as shown in
Figure 1.
2.1. Fluid–Solid Interaction of RPC-FST
The approach for solving FSI problems is the ALE formulation for the fluid domain and the Lagrangian formulation for the structure domain. This approach is called the ALE method, and it has been intensively used for problems involving small and large structure displacements with no topological changes in the structure. Therefore, the ALE method from LS-DYNA provides a possibility to model multi-phase highly dynamic problems. The nonlinear dynamic analysis program LS-DYNA is used to analyze the dynamic response of RPC-FST columns under explosion load. A numerical model composed of four parts is established. The TNT and air domain are treated as ALE parts, while the RPC-FST columns are treated as Lagrangian parts.
2.2. Establishing the Model
The Jones–Wilkins–Lee equation of state (JWL EOS) defines the pressure as a function of the relative volume
V and internal energy
E0. TNT has been established as material by using the JWL EOS method. It can be expressed as:
where
A,
B,
R1,
R2, and
ω are the parameters related to the TNT type.
The air domain is established with the equation of state, which represents the relationship between the element pressure and the internal energy given in Equation (2).
where
P is the pressure,
Ci (
i = 1, 2, …,6) values are constant, and
E is the internal energy per unit volume.
The plastic kinematic model is an elastic-plastic model with kinematic and isotropic hardening. Therefore, the plastic kinematic model is selected for steel tube materials under impact load. The strain rate effect on steel material can be incorporated by the Cowper and Symonds (CS) model (Equation (3)), which scales the yield stress with the factor.
where
is the strain rate.
C and
p denote strain rate parameters for the CS strain rate model. In this study,
C and
p are set as 6844 s
−1 and 3.91, respectively. This combination accurately predicts the dynamic response of concrete-filled steel tubular columns, as verified by tensile experiments [
28]. The constants mentioned above will be explained in detail later in
Section 3.
RPC has extremely high compressive strength and fracture energy [
29,
30,
31]. There is a lack of accurate model parameters to describe the characteristics of RPC materials in RPC-FST columns. The K&C model is considered a promising dynamic constitutive model [
15], and thus can be used to reveal the material properties under impact and explosion loads. The K&C model is modified according to the characteristics of RPC without coarse aggregate.
The K&C model is specifically used to calculate the concrete structural response under blast and impact loadings. It is comprised of two parts—volume response and deviatoric response.
In volume response, the volume change of materials under different pressures is observed by applying stress. The equation of state *EOS_TABULATED_COMPRESSION correlates the pressure
p and the volumetric strain
ɛV. In deviatoric response, three failure surface strength models—yield failure surface Δ
σy, maximum failure surface Δ
σm, and residual failure surface Δ
σr—have to be characterized via
a0y,
a1y,
a2y,
a0,
a1,
a2,
a1f, and
a2f. The deviatoric stresses remain elastic during loading or reloading until the stress achieves the yield failure surface. Then, the deviatoric stress further increases until the maximum failure surface is reached. Beyond this stage, the response can be perfectly plastic or softened to the residual failure surface. The damage function captures the hardening and softening behavior of three failure surfaces. According to the characteristics of 5% porosity of RPC material in RPC-FST, the modified K&C model process is shown in
Figure 2.
The dynamic increase factor (
DIF) relationship proposed by Hou [
32] is adopted, which considers the strain rate effect of RPC. The
DIF of the RPC compressive strength can be expressed as in Equation (4).
where (
) is the critical strain rate of
DIF. If the strain rate is lower than (
), the strain rate effect on the compressive strength can be neglected. Moreover, (
) = 1 s
−1 is used to make indexes dimensionless, where (
),
a, and
b are the constant coefficients for RPC.
a and
b are set as 0.291 and 0.310, respectively.
It is worth noting that detonation products are transmitted in the air with high-frequency shock waves, and their physical process and dynamic response are exceedingly complex. To reveal this process accurately, the determination of air domain size is essential. According to TNT distance, TNT size, RPC-FST, and other model parameters in the practical project, the high-frequency shock wave shows a large amplitude, and the behavior of RPC-FST displacement is geometrically nonlinear. Therefore, the size of the air domain was chosen as 3000 mm × 1000 mm × 8000 mm. The non-reflection boundary keyword is used for air boundary conditions to prevent wave reflection from the boundary. The mesh size denotes 20 mm, and the termination time denotes 50 ms.
4. Sensitivity Analysis of RPC-FST
Irreversible RPC-FST damage will emerge during the explosion process. Meanwhile, the accumulation of the damage process will decrease the durability of the RPC-FST [
22]. Furthermore, the characteristic parameters for estimating the damage of the RPC-FST are random due to manufacturing and measurement errors [
34,
35]. Therefore, the quantification and propagation of randomness of the explosion process are critical in RPC-FST design. In addition, the low calculation efficiency of the modified K&C model under explosion load is considered. The surrogate Kriging model is adopted to replace the modified K&C model for sensitivity analysis of RPC-FST under random explosion load.
For probabilistic analysis, the reliability of RPC-FST under explosion load can be defined as a multi-dimensional integral:
where
where
G(
x) is the limit state function, which can be established based on
Section 2;
x = (
H,
W,
t,
L,
D)
T is a vector of independent random variables used to calculate the dynamic response of the RPC-FST system;
X is a random parameter vector corresponding to
x;
H is the height of RPC-FST;
W is the weight of TNT;
t describes the thickness of steel tube;
L represents the distance between TNT and RPC-FST;
D is the section diameter of RPC-FST; and
θ denotes the deflection angle of RPC-FST at the upper damage limit [
36]. According to TM5-1300 [
3], the damage levels of concrete-filled steel tube columns can be divided into low damage, moderate damage, and high damage (
Table 8). Therefore, the failure probability is calculated for the low damage of a 0–2° column, as shown in
Figure 6. In order to calculate the sensitivity of the allowable deflection angle between 0 and 2°, we decided to choose 1.4° as the allowable deflection angle.
ε(
x) is the maximum displacement based on FSI theory. However, due to the high dimensionality and complicated integrand of Equation (5), both analytical and direct numerical methods cannot be applied directly.
4.1. Monte Carlo Simulation (MCS) Method
MCS is an accurate technique to solve complex multi-dimensional integrals [
37]. The problem solution is transformed into the expectation of the probability model. Meanwhile, statistical analysis is adopted to evaluate the probability approximation of the multi-dimensional integral [
38]. The conversion of Equation (5) based on MCS can be expressed as:
where
F is the failure domain of RPC-FST, and
IF(
x) is the indication function of the failure domain, which can be obtained by:
Therefore, the failure probability of RPC-FST can be calculated by:
4.2. Sensitivity Analysis Based on Kriging
To ensure the accuracy of the reliability sensitivity analysis for RPC-FST based on MCS, numerous repeatability calculations should be completed. However, the limit state function Equation (6) is highly complex and implicit. Therefore, the reliability sensitivity analysis for RPC-FST is limited by its high computational cost. To improve the calculation efficiency of the limit state function, the surrogate model Kriging is adopted to establish an approximation form for G(x).
The surrogate Kriging model was created from an initial number of computational RPC-FST dynamic response calculations in a design of experiments (DoE) sampling plan. There exist several DoE techniques, and in this work, the Latin hypercube sampling (LHS) plan was used. The LHS plan divides each design parameter into
N equally sized intervals, where the same value of a parameter can only occur once [
39]. TNT weight, TNT distance, steel tube thickness, RPC-FST diameter, and RPC-FST height are five design parameters. An example of a randomly generated LHS plan can be seen in
Figure 7.
The basic idea of the Kriging method includes two parts: a regression model used to represent the global trend and a stochastic process used to represent the local behavior [
40]. Therefore, the Kriging model can be expressed as Equation (10).
where
f(
X) = {
f1(
X),
f2(
X), …
fp(
X)}
T is the vector of regression basis functions;
β = {
β1,
β2, …
βp}
T is the vector of the regression coefficients;
p is the number of the basic functions in the regression model; and
z(
X) is assumed to be a Gaussian stationary process with a mean of zero and a standard deviation of
σ. The covariance matrix can be expressed as:
where
R(
X(i),
X(j)) is the spatial auto-correlation function between input samples
X(i) and
X(j), which coordinates the smoothness of the Gaussian model. It can be expressed as:
where
θ = {
θ1,
θ2 …
θk}
T is a hyperparameters vector defining the auto-correlation function. The hyperparameters vector
θ can be estimated as follows using the maximum likelihood method:
where
where
is an estimate of
σ;
is an estimate of
β;
Fk is a matrix, which gathers the regression functions based on training points; and
g is the response vector corresponding to training points. The predicted response vector of the Kriging model at a given unknown point
X can be expressed as:
where
r(
X) is the correlation vector between the training and predicting points. It can be expressed as:
The predictive mean and variance for the Kriging model can be performed as follows:
To make the output Kriging surrogate model more accurately predict the displacement of the RPC-FST column, the relative error-index
βR (Equation (18)) is used to evaluate the model [
41].
where
XL is a variable matrix composed of
NL samples generated by the LHS plan,
gk(
XL) is the output by the updated Kriging surrogate model, and
gL(
XL) is the output by the theory of FSI analysis.
Based on the MCS method, the reliability can be expressed as:
The reliability sensitivity is obtained as Equation (20).
The sensitivity coefficient is calculated as follows:
The sensitivity of the five input variables of steel tube thickness, RPC-FST column height, TNT weight, TNT distance, RPC-FST section diameter to the displacement error risk of RPC-FST columns, and sensitivity coefficient are evaluated by Equations (20) and (21). Due to the units of five random variables not being unified and the corresponding orders of magnitude of the five input variables being different, the sensitivity standardization calculation is required. After standardized distribution parameters
μXi and
σXi, the corresponding sensitivity can be expressed as Equation (22) [
42,
43].
The reliability sensitivity gradient of the
i-th random variable to
Pf is:
The sensitivity factor of the RPC-FST system can be obtained by standardizing the gradient of five parameters, as given in Equation (24).
where
NMC is the number of sample pools.
4.3. Sensitivity Analysis of the RPC-FST
Based on a numerical example provided in
Section 3, 20 sample groups are selected to establish the Kriging surrogate model. The accuracy of the Kriging surrogate model needs to be verified, so 10 groups of data obtained by numerical calculation are used as verification groups and standard values. Absolute error
EA and relative error-index
βR are critical parameters for evaluating the response surface. The design of the experiment is shown in
Table 9. The Bayesian method can update the coefficient of variation based on samples. It should be pointed out that coefficients of variation can be obtained in large-scale tests [
44]. The distribution of random variables is shown in
Table 10. These numerical examples are tested on a personal computer with Intel i7-9700 and 16 GB memory. The analysis structure of the relative error-index is shown in
Table 11. The data shows that the error fluctuates within an acceptable range. It confirmed that the derived Kriging surrogate model could predict the displacement of the RPC-FST accurately. The Kriging surrogate model constructed by the limit state function is used for calculation. Furthermore, 10
6 MCS is used to calculate the reliability sensitivity prognosis of the RPC-FST system [
45].
From
Figure 8a, it is obvious that the overall maximum displacement of RPC-FST has a greater correlation with the five variables of steel tube thickness, RPC-FST column height, TNT weight, TNT distance, and RPC-FST section diameter. However, the positive and negative correlations of the five variables with RPC-FST maximum displacement are different. The maximum displacement risk of RPC-FST increases with the increase of TNT weight and RPC-FST column height (positive correlation) and increases with the decrease of RPC-FST section diameter, steel tube thickness, and TNT distance (negative correlation). This can be concluded from
Figure 8b.
To compare the efficiency of the three models (the modified HJC model, the modified K&C model, and the Kriging surrogate model) in calculating the maximum displacement, we selected four sets of data for analysis, as shown in
Table 11. The results show that the updated Kriging surrogate model in this paper can significantly improve the sensitivity analysis efficiency of the RPC-FST system under explosion load, as shown in
Table 12.
5. Conclusions
The displacement prediction model of RPC-FST under random explosion load is established based on fluid–solid interaction (FSI) theory. The main conclusions are as follows:
(1) The modified K&C model has higher accuracy than the modified HJC model in calculating the dynamic response of RPC-FST columns under explosion load. This is mainly because the previous HJC model is applicable to RPC materials with coarse aggregate and porosity of 10.5%. Although the HJC model is calibrated by modifying the porosity and related parameters, a lack of test for the ultimate strain of RPC (EFMIN) caused the calculated deflection to be lower than the test deflection in the modified HJC model.
(2) It takes a long time to use the ALE method to carry out the numerical calculations under RPC-FST explosion loading. The updated Kriging surrogate model can significantly shorten the required time for the FSI theoretical analysis by more than 200 times. Besides, the RPC-FST dynamic response analysis based on the updated Kriging surrogate model has high accuracy.
(3) Based on the analysis of the five random parameters by the Kriging surrogate model, the TNT weight has the most significant impact on the risk of maximum displacement of RPC-FST compared with other parameters.