Preparation and Properties of SBS/REOB-Modified Rejuvenated Asphalt
Abstract
:1. Introduction
2. Test Materials
2.1. Base Asphalt
2.2. Recycled Engine Oil Bottom (REOB)
2.3. SBS Modifier
2.4. Stabilizer
3. Test Method
3.1. SBS/REOB-Modified Rejuvenated Asphalt Sample Preparation
Simulated Aging Test of Base Asphalt
Preparation of SBS/REOB-Modified Rejuvenated Asphalt
- (1)
- REOB rejuvenated asphalt.
- (a)
- We heated and melted the aging matrix asphalt in an oven at 150 °C ± 2 °C until it was in a flowing state. The REOB was placed in the oven at 60 °C for 20 min (to avoid the influence of the instantaneous large temperature difference when pouring asphalt).
- (b)
- According to the test plan, the REOB of the corresponding proportion in the test design was added to the hot aging asphalt, and the glass rod was continuously stirred for 5 min during the process to ensure the material was fully mixed with the asphalt.
- (c)
- We stirred at a temperature of 150 °C and a speed of 2500 r/min for 15 min.
- (d)
- Then, we stirred at 4000 r/min for 40 min and at 1000 r/min for 10 min at low speed to remove bubbles.
- (2)
- SBS-modified asphalt.
- (a)
- The aging matrix asphalt was heated in an oven at 150 °C ± 2 °C until flowing.
- (b)
- We adjusted the speed of the shear machine to 3000 r/min and added SBS or SBS and the stabilizer, successively, within 5 min. Due to the heat release in the process of adding SBS and since the temperature in the process of adding modifier is not easy to control, the next step was to control the shear temperature at 190 °C.
- (c)
- We sheared at a speed of 4500 r/min for 50 min and stirred at a speed of 1000 r/min for 10 min to remove bubbles. (d) Then, we left it to swell and develop at 160 °C for 1 h.
- (d)
- Then, we left it to swell and develop at 160 °C for 1 h.
- (3)
- SBS/REOB-modified rejuvenated asphalt.
- (a)
- EOB was placed in an oven at 60 °C for 20 min.
- (b)
- REOB was first added into the hot aging asphalt, and the glass rod was continuously stirred for 5 min during the process to ensure the material was fully mixed with the asphalt.
- (c)
- REOB was initially dispersed into the asphalt at a temperature of 150 °C and a stirring speed of 2500 r/min for 20 min.
3.2. SBS/REOB-Modified Rejuvenated Asphalt Orthogonal Test Design
3.3. Rheological and Microscopic Tests of SBS/REOB-Modified Rejuvenated Asphalt
3.3.1. Rheological Test
3.3.2. Fluorescence Microscopic Test
4. Results and Analysis
4.1. Orthogonal Test
4.2. Dynamic Shear Rheological Test
4.2.1. Temperature Characteristics
Complex Modulus and Phase Angle
Rutting Factor and Critical Temperature
4.2.2. Frequency Characteristic
4.3. Rheological Test of Low-Temperature Bending Beam
4.4. Microscopic Test
5. Conclusions
- (1)
- Based on the orthogonal test, SBS/REOB-modified rejuvenated asphalt was prepared, and it was determined that the performance indicators of the SBS/REOB-modified rejuvenated asphalt reached the optimal combination of 9% REOB + 4.5% SBS. The process conditions were a shear time of 40 min and a shear rate of 5000 r/min.
- (2)
- Through a DSR test, SBS modification of REOB rejuvenated asphalt obtained the same excellent high-temperature performance as ordinary SBS-modified asphalt. The rutting resistance of the modified rejuvenated asphalt was further improved. The rutting resistance of 4.5% SBS + 9% REOB at 46 °C was more than 65% higher than that of rejuvenated asphalt; compared with the base asphalt, it also improved about 42%. Frequency scanning shows that the modified rejuvenated asphalt presented a low G* value at high temperature and low frequency, and a high G* value at low temperature and high frequency, indicating that it had a certain dependence on temperature and loading frequency.
- (3)
- The BBR test showed that the REOB content remained unchanged at 9%. Within the range of SBS content 3.5–4.5%, the higher the content, the better the low-temperature performance of the modified rejuvenated asphalt. When the SBS content was kept unchanged at 4.5%, it was found that in the range of 7–9% REOB content, the low-temperature performance of asphalt increased with the increase in REOB, while the low-temperature cracking resistance decreased when the content was increased to 11%, indicating that the saturated REOB regenerated agent had the opposite effect on the low-temperature performance of asphalt.
- (4)
- The fluorescence microscopic test showed that an insufficient shear rate and shear time led to uneven dispersion of the SBS modifier and a poor modification effect. The SBS-modified new asphalt and the modified rejuvenated asphalt prepared in the laboratory had continuous asphalt phases, and the microstructure of the two was similar. SBS was uniformly suspended in the asphalt phase, forming a network structure with the asphalt, and the SBS phase in the modified rejuvenated asphalt basically reached the level of the finished modified asphalt.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Test Project | Test Results | Standard Indicators | |
---|---|---|---|
Needle penetration 100 g, 5 s, 25 °C/0.1 mm | 73.2 | 60–80 | |
Insertion index PI | −1.1 | −1.5~1.0 | |
Softening point/°C | 47.9 | ≥46 | |
60 °C dynamic viscosity/Pa·s | 271 | ≥180 | |
10 °C degrees/cm | 73 | ≥25 | |
15 °C degrees/cm | >100 | ≥100 | |
Flash point (COC)/°C | 280 | ≥260 | |
Wax content (distillation)/% | 0.8 | ≤2.2 | |
Density (15 °C)/(g/cm3) | 1.054 | The measured | |
TFOT (Thin Film Oven Test) after 163 °C, 5 h | Quality change/% | ±0.8 | −0.255 |
Residual penetration ratio (25 °C) | ≥61 | 61.3 | |
Residual ductility (10 °C)/cm | ≥6 | 10.6 |
Inspection Items | R-1 | R-2 | RA-1 Regenerant | |
---|---|---|---|---|
Aromatic content/% | 77.6 | 82.1 | The measured | |
Saturation fraction content/% | 11.4 | 7.6 | ≤30 | |
Asphaltene content | 0.8 | 0.6 | / | |
Pectin content | 10.2 | 9.7 | / | |
color | Dark brown | Red brown | / | |
Relative density | 0.941 | 0.822 | The measured | |
60 °C viscosity/cSt | 57.6 | 57.0 | 50–175 | |
Flash point/°C | 227 | 247 | ≥220 | |
TFOT post | Viscosity ratio | 1.88 | 1.69 | ≤3 |
Quality change/% | −2.14 | −1.99 | −4–4 |
Brand | S/B Ratio | Structure | Molecular Weight (m) | Oil Charge Rate (%) | Volatile (≤%) | Ash (≤%) | 300% Constant Tensile Stress (≥MPa) | Tensile Strength (≥MPa) | Elongation at Break (≥%) | Permanent Deformation at Break (≤%) | Shore Hardness (A) | Melt Flow Rate (g/min) |
---|---|---|---|---|---|---|---|---|---|---|---|---|
SBS792 | 40/60 | linear | 9.5 ± 1 | 0 | 0.70 | 0.20 | 3.5 | 15.0 | 730 | 0.10–5.00 | ≥85 | 0.10–5.00 |
Project | Test Results | Normative |
---|---|---|
Sulfur content (%) | 99.98 | ≥99.5 |
Ash (%) | 0.0086 | ≤0.03 |
Acidity (H2SO4) (%) | 0.0024 | ≤0.003 |
Organic matter (%) | 0.0068 | ≤0.03 |
Arsenic (AS) content (%) | 0.0001 | ≤0.0001 |
Moisture (%) | 0.02 | ≤0.1 |
Sieve residue (particle size 75 μm~150 μm) (%) | 0.01 | ≤0.5 |
Level | A: REOB Dosage/% | B: SBS Dosage/% | C: Shear Time/Min | D: Shear Rate/(r/min) |
---|---|---|---|---|
1 | A1 | B1 | C1 | D1 |
2 | A2 | B2 | C2 | D2 |
3 | A3 | B3 | C3 | D3 |
Experimental Group | Level Combination | Experimental Factor | |||
---|---|---|---|---|---|
A | B | C | D | ||
REOB Dosage/% | SBS Dosage/% | Shear Time/min | Shear Rate/(r/min) | ||
1 | A1B1C1D1 | 1 (11%) | 1 (3.5%) | 1 (40) | 1 (4000) |
2 | A1B2C2D2 | 1 (11%) | 2 (4.0%) | 2 (50) | 2 (4500) |
3 | A1B3C3D3 | 1 (11%) | 3 (4.5%) | 3 (60) | 3 (5000) |
4 | A2B1C3D2 | 2 (9%) | 1 (3.5%) | 2 (50) | 3 (5000) |
5 | A2B2C3D1 | 2 (9%) | 2 (4.0%) | 3 (60) | 1 (4000) |
6 | A2B3C1D2 | 2 (9%) | 3 (4.5%) | 1 (40) | 2 (4500) |
7 | A3B1C3D2 | 3 (7%) | 1 (3.5%) | 3 (60) | 2 (4500) |
8 | A3B2C1D3 | 3 (7%) | 2 (4.0%) | 1 (40) | 3 (5000) |
9 | A3B3C2D1 | 3 (7%) | 3 (4.5%) | 2 (50) | 1 (4000) |
Name of Test | The Asphalt | Test Indicators |
---|---|---|
DSR temperature scan | Original asphalt | Phase Angle δ, complex shear modulus G*, rut factor G*/sinδ |
DSR frequency scanning | Original asphalt | Phase Angle δ, complex shear modulus G* |
Bending creep stiffness test (BBR) | PAV(Pressure Aging Vessel) aged asphalt | Modulus of creep stiffness S, slope of creep curve M |
Test Group | REOB Dosage | SBS Dosage | Shear Time/Min | Shear Rate /(r/min) | Needle Penetration/mm | Softening Point/°C | Extension/cm | Elastic Recovery/% |
---|---|---|---|---|---|---|---|---|
1 | 1 (11%) | 1 (3.5%) | 1 (40) | 1 (4000) | 84 | 56.5 | 23.9 | 79 |
2 | 1 (11%) | 2 (4.0%) | 2 (50) | 2(4500) | 80.2 | 61.2 | 25.2 | 85 |
3 | 1 (11%) | 3 (4.5%) | 3 (60) | 3 (5000) | 63.8 | 61.9 | 29.3 | 82 |
4 | 2 (9%) | 1 (3.5%) | 2 (50) | 3 (5000) | 78.3 | 57.7 | 26.5 | 81 |
5 | 2 (9%) | 2 (4.0%) | 3 (60) | 1 (4000) | 79.1 | 62.3 | 27.2 | 86 |
6 | 2 (9%) | 3 (4.5%) | 1 (40) | 2 (4500) | 64.5 | 63.7 | 33.4 | 89 |
7 | 3 (7%) | 1 (3.5%) | 3 (60) | 2 (4500) | 76.9 | 58.3 | 24.8 | 79 |
8 | 3 (7%) | 2 (4.0%) | 1 (40) | 3 (5000) | 76 | 62.1 | 29.8 | 88 |
9 | 3 (7%) | 3 (4.5%) | 2 (50) | 1 (4000) | 62.7 | 63.2 | 30.5 | 81 |
Range Calculated Value | Experimental Factor | Impact Priority | ||||
---|---|---|---|---|---|---|
A | B | C | D | |||
REOB Dosage | SBS Dosage | Shear Time | Shear Rate | |||
Needle penetration/mm | 76.00 | 79.73 | 74.83 | 75.27 | B > A > D > C | |
72.93 | 78.43 | 73.73 | 73.87 | |||
72.90 | 63.67 | 73.27 | 72.70 | |||
4.10 | 16.06 | 1.56 | 2.57 | |||
The optimal level | A3 | B3 | C3 | D3 | ||
Softening point/°C | 59.87 | 57.50 | 60.83 | 61.07 | B > A > D > C | |
61.17 | 61.87 | 60.70 | 60.67 | |||
61.27 | 62.93 | 60.77 | 60.57 | |||
1.40 | 5.43 | 0.13 | 0.50 | |||
The optimal level | A3 | B3 | C1 | D1 | ||
5 °C extension/cm | 26.13 | 25.07 | 27.97 | 27.80 | B > A > C > D | |
29.03 | 27.40 | 27.40 | 28.07 | |||
28.37 | 31.07 | 28.17 | 27.67 | |||
2.90 | 6.00 | 0.77 | 0.40 | |||
The optimal level | A2 | B3 | C1 | D2 | ||
Extension/% | 81.67 | 79.00 | 84.67 | 82.67 | B > A > C > D | |
85.33 | 87.00 | 82.00 | 82.33 | |||
82.00 | 83.00 | 82.33 | 84.00 | |||
3.67 | 8.00 | 2.67 | 1.67 | |||
The optimal level | A2 | B2 | C1 | D3 | ||
Range mean | 3.02 | 8.87 | 1.29 | 1.41 | B > A > D > C |
Test Temperature | −12 °C | −18 °C | −24 °C | ||||
---|---|---|---|---|---|---|---|
Indicators | Stiffness Modulus S/MPa | Creep Rate/m | S/ MPa | m | S/ MPa | m | |
① | 70# base asphalt | 186.5 | 0.359 | 467.4 | 0.264 | 679.7 | 0.201 |
② | 9% REOB+ aged asphalt | 323.8 | 0.314 | 506.3 | 0.253 | 748.6 | 0.190 |
③ | 4.5% SBS + 7% REOB + aged asphalt | 40.5 | 0.447 | 139.6 | 0.361 | 299.5 | 0.289 |
④ | 4.5% SBS + 9% REOB + aged asphalt | 39.9 | 0.447 | 121.0 | 0.348 | 288.6 | 0.304 |
⑤ | 4.5%SBS + 11% REOB+ aged asphalt | 67.1 | 0.436 | 184.2 | 0.336 | 373.6 | 0.277 |
⑥ | 3.5% SBS + 9% REOB + aged asphalt | 115.6 | 0.399 | 326.5 | 0.320 | 489.0 | 0.253 |
⑦ | 4% SBS + 9% REOB + aged asphalt | 77.3 | 0.386 | 215.6 | 0.328 | 397.8 | 0.264 |
Describe | The Letter | Meaning |
---|---|---|
Continuous phase | P | Continuous polymer phase |
B | Continuous bituminous phase | |
X | Both phases are continuous | |
Phase | H | Uniform |
I | Uneven | |
Size | S | Small |
M | Medium | |
L | Large | |
Shape | r | Circular |
s | Stripe | |
o | Other |
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Cui, Y.; Li, J.; Zhu, L.; Zuo, S.; Yu, M.; Liu, P.; Cui, X. Preparation and Properties of SBS/REOB-Modified Rejuvenated Asphalt. Appl. Sci. 2022, 12, 4063. https://doi.org/10.3390/app12084063
Cui Y, Li J, Zhu L, Zuo S, Yu M, Liu P, Cui X. Preparation and Properties of SBS/REOB-Modified Rejuvenated Asphalt. Applied Sciences. 2022; 12(8):4063. https://doi.org/10.3390/app12084063
Chicago/Turabian StyleCui, Yanchen, Jin Li, Li Zhu, Shen Zuo, Miaozhang Yu, Peng Liu, and Xinzhuang Cui. 2022. "Preparation and Properties of SBS/REOB-Modified Rejuvenated Asphalt" Applied Sciences 12, no. 8: 4063. https://doi.org/10.3390/app12084063
APA StyleCui, Y., Li, J., Zhu, L., Zuo, S., Yu, M., Liu, P., & Cui, X. (2022). Preparation and Properties of SBS/REOB-Modified Rejuvenated Asphalt. Applied Sciences, 12(8), 4063. https://doi.org/10.3390/app12084063