Investigation of Corrosion Product Distribution and Induced Cracking Patterns in Reinforced Concrete Using Accelerated Corrosion Testing
Abstract
:1. Introduction
2. Experimental Program
2.1. Specimen Details
2.2. Accelerated Corrosion Test
- -
- To obtain external cracks with visible widths within a period that was compatible with the duration of the project (3 years);
- -
- To determine whether the internal (corrosion product layer distribution and concrete cracking) and external (rust stains and concrete cracking) degradation states of specimens exposed to the same total charge are similar at different current densities and accelerated corrosion exposure times.
2.3. Electrochemical Characterizations
2.4. Physical Characterizations
- (1)
- On the concrete surface of the RC prisms.
- (2)
- Inside the prisms at the level of the concrete cover.
- (3)
- At the steel/concrete interface close to the rebar.
3. Results
- The thickness and distribution of corrosion products around and along the rebar;
- The internal cracks coming from the rebar and going into the concrete;
- The external cracks that are visible on the surface of the prism.
3.1. Electrochemical Characterizations
3.2. Thickness and Distribution of Corrosion Products Around the Steel Rebar
3.3. Internal Cracks at the Steel/Concrete Interface
3.4. External Cracks
- -
- Crack pattern 1: A single longitudinal crack formed on the front face with a maximum width range of between 0.1 and 0.7 mm. This crack pattern was observed for the three current densities. The width of the crack increased with the duration of the corrosion test;
- -
- Crack pattern 2: A single longitudinal crack formed on the top face with a maximum width of between 0.2 and 0.3 mm. This crack pattern was observed exclusively for a current density of 100 µA/cm2 and durations of 7, 14 and 35 days;
- -
- In crack patterns 3 and 4, two longitudinal cracks formed on the front face as well as on the top face (with increasing duration of the accelerated corrosion test). The difference between these patterns was the appearance of the first crack, on the front face for crack pattern 3 and on the top face for crack pattern 4. The initiation of the crack took place in the middle section of the PVC tank, and the propagation of the crack followed the rebar until the cracks reached the two extremities of the RC prism. However, a more detailed observation reveals the opposite for RC prisms P12 and P32, where the crack occurred at the extremities. It is important to mention that such crack occurrence is possible.
- -
- Regrettably, it was not possible to determine the precise timing at which the crack on the top face occurred (i.e., before or after the onset of the crack at the front face) due to the location of the PVC tank. Consequently, crack pattern 3 is assumed for a RC prism with two cracks when the front face crack was wider than the top face crack at the end of the corrosion test. The opposite approach was adopted in the case of crack pattern 4.
4. Discussion
4.1. Comparison of External Crack Widths from This Work and from the Literature
4.2. Tentative Explanations of the Evolution of Corrosion-Induced Cracking
5. Conclusions
- ❖
- A disparity in the thickness and the location of the corrosion products around the steel rebars was found;
- ❖
- The number of cracks that constitutes the internal crack pattern increases with the total charge. As the internal crack patterns are conditioned by the distribution of the corrosion products, they also depend on a number of factors, including the heterogeneity of the concrete, the concrete cover, the rebar location, where the chloride ions come from, the location of the counter electrode and various mechanisms, such as the dissolution/diffusion/precipitation of iron in the concrete pores and cracks, the oxygen content and gradients of humidity and of chloride ions;
- ❖
- The concrete surface cracks observed in our study are related to the geometry of the prisms. In accordance with the results from the literature, the external crack width tends to increase as the total charge increases. It is noted that not all internal cracks run through the concrete cover;
- ❖
- The higher the current density, the earlier the mechanical consequences become harmful;
- ❖
- The environmental conditions of the accelerated corrosion test and the geometry of the RC prism conditioned the distribution of corrosion products around the rebar;
- ❖
- The development and distribution of the corrosion products is unequal and influences the order of occurrence of cracks. This process is difficult to predict.
- ❖
- Feed the numerical modelling from the experimental database created with the thickness and location of corrosion products, internal cracking and external cracking;
- ❖
- Clarify the relationship between internal and external degradations by improving the experimental protocol;
- ❖
- Once this relation has been established for accelerated corrosion tests, it is necessary to establish this relationship for natural corrosion.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Aggregates | Cement | Water | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
Size (mm) | 0/0.315 | 0.315/1 | 0.5/1 | 1/4 | 2/4 | 4/8 | 8/12 | 12.5/20 | ||
Composition (kg/m3) | 149 | 277 | 180 | 170 | 57 | 324 | 265 | 473 | 275 | 192.5 |
RC Prism Label | Impressed Current Density (µA/cm2 of Steel Surface) | Duration of the Accelerated Corrosion Test (Days) | Total Charge (A.h/m2) | |
---|---|---|---|---|
Reference | P01, P02 | 0 | 0 | 0 |
Series 1 | P21, P22 | 50 | 5 | 60 |
P23*, P24 | 50 | 14 | 168 | |
P25*, P26 | 50 | 28 | 336 | |
P27*, P28 | 50 | 70 | 840 | |
P29, P30 | 50 | 78 | 936 | |
Series 2 | P31*, P32 | 100 | 7 | 168 |
P05*, P06 | 100 | 14 | 336 | |
P07, P08* | 100 | 21 | 504 | |
P09*, P10 | 100 | 28 | 672 | |
P11*, P12 | 100 | 35 | 840 | |
Series 3 | P13, P14* | 200 | 3.5 | 168 |
P15, P16* | 200 | 7 | 336 | |
P17*, P18 | 200 | 17.5 | 840 | |
P19, P20 | 200 | 19.5 | 936 |
RC Prism Pn-Xd-Y | Minimum Thickness of Corrosion Products (µm) | Location of the Minimum Thickness | Maximum Thickness of Corrosion Products (µm) | Location of the Maximum Thickness |
---|---|---|---|---|
P23-14d-50 | 50 | C2 | 1502 | C2 |
P25-28d-50 | 29 | C5 | 828 | C8 |
P27-70d-50 | 23 | C1 | 873 | C2 |
P31-7d-100 | 22 | C2 and C6 | 736 | C2 |
P05-14d-100 | 36 | C2 | 827 | C2 |
P08-21d-100 | 29 | C8 | 617 | C2 |
P09-28d-100 | 82 | C4 | 1112 | C8 |
P11-35d100 | 111 | C1 | 1584 | C8 |
P14-3.5d-200 | 50 | C5 | 1287 | C1 |
P16-7d-200 | 100 | C6 | 1374 | C8 |
P17-17.5d-200 | 28 | C4 | 1228 | C3 |
Total Charge (A.h/m2) | |||
---|---|---|---|
Current density (µA/cm2) | 168 | 336 | 840 |
50 | P23-14d-T12R | P25-28d-T16R | P27-70d-T14R |
100 | P31-7d-T11R | P05-14d-T10R | P11-35d-T11R |
200 | P14-3.5d-T11R | P16-7d-T16R | P17-17.5d-T13R |
Type of Crack | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
RC Specimen | H’ | H | V | O | O’ | |||||
P23-14d-50 | 6.67 | 0.02 | ||||||||
P25-28d-50 | 23.44 | 5.21 | 92.81 | 7.69 | ||||||
P27-70d-50 | 346.56 | 8.60 | 15.94 | 9.22 | 90 | 5.27 | ||||
P31-7d-100 | 19.62 | 7.71 | 88.13 | 5.55 | ||||||
P05-14d-100 | 22.81 | 15.90 | 152 | 16 | ||||||
P11-35d-100 | 10.63 | 5.82 | 83.44 | 4.91 | 120 | 10.54 | ||||
P14-3.5d-200 | 52.50 | 112.69 | 78.44 | 22.82 | ||||||
P16-7d-200 | 19.69 | 5.14 | 89.38 | 7.88 | 147.19 | 11.45 | ||||
P17-17.5d-200 | 11.25 | 5.99 | 42.27 | 13.37 | 88.13 | 3.90 | 114.69 | 13.74 | 157 | 17.05 |
Type of Crack | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
RC Specimen | H’ | H | V | O | O’ | |||||
P23-14d-50 | 30 | - | ||||||||
P25-28d-50 | 30 | - | 19 | 4.3 | ||||||
P27-70d-50 | 24.2 | 3.3 | 30 | - | 30 | - | ||||
P31-7d-100 | 14.4 | 2.33 | 30 | - | ||||||
P05-14d-100 | 30 | - | 20.60 | 0.8 | ||||||
P11-35d-100 | 30 | - | 30 | - | 19.60 | 0.8 | ||||
P14-3.5d-200 | 30 | - | 7.60 | 4.86 | ||||||
P16-7d-200 | 30 | - | 11.10 | 2.16 | 13.30 | 2.94 | ||||
P17-17.5d-200 | 14.1 | 1 | 30 | - | 30 | - | 22.70 | 1.56 | 24.2 | 1.24 |
Type of Cracks | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
RC Specimen | H’ | H | V | O | O’ | |||||
P23-14d-50 | 0.09 | 0.02 | ||||||||
P25-28d-50 | 0.16 | 0.03 | 0.10 | 0.04 | ||||||
P27-70d-50 | 0.14 | 0.04 | 0.11 | 0.03 | 0.11 | 0.04 | ||||
P31-7d-100 | 0.08 | 0.03 | 0.08 | 0.03 | ||||||
P05-14d-100 | 0.14 | 0.07 | 0.10 | 0.03 | ||||||
P11-35d-100 | 0.22 | 0.06 | 0.45 | 0.08 | 0.17 | 0.06 | ||||
P14-3.5d-200 | 0.05 | 0.04 | 0.08 | 0.02 | ||||||
P16-7d-200 | 0.19 | 0.04 | 0.09 | 0.04 | 0.11 | 0.07 | ||||
P17-17.5d-200 | 0.10 | 0.03 | 0.18 | 0.07 | 0.18 | 0.08 | 0.15 | 0.07 | 0.08 | 0.05 |
RC Specimen Name | Top Face (T) | Front Face (F) | Corrosion Test Duration (Days) | Impressed Current Density (µA/cm2) |
---|---|---|---|---|
P21-5d-50 | 5 | 50 | ||
P22-5d-50 | ||||
P23*-14d-50 | 14 | 50 | ||
P24-14d-50 | ||||
P25*-28d-50 | 28 | 50 | ||
P26-28d-50 | ||||
P27*-70d-50 | 70 | 50 | ||
P28-70d-50 | ||||
P29-79d-50 | 79 | 50 | ||
P30-79d-50 | ||||
P31*-7d-100 | 7 | 100 | ||
P32-7d-100 | ||||
P05*-4d-100 | 14 | 100 | ||
P06-14d-100 | ||||
P07-21d-100 | 21 | 100 | ||
P08*-21d-100 | ||||
P09*-28d-100 | 28 | 100 | ||
P10-28d-100 | ||||
P11*-35d-100 | 35 | 100 | ||
P12-35d-100 | ||||
P13-3.5d-200 | 3.5 | 200 | ||
P14*-3.5d-200 | ||||
P15-7d-200 | 7 | 200 | ||
P16*-7d-200 | ||||
P17*-17.5d-200 | 17.5 | 200 | ||
P18-17.5d-200 | ||||
P19-19.5d-200 | 19.5 | 200 | ||
P20-19.5d-200 |
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Loukil, O.; Adelaide, L.; Bouteiller, V.; Quiertant, M.; Ragueneau, F.; Chaussadent, T. Investigation of Corrosion Product Distribution and Induced Cracking Patterns in Reinforced Concrete Using Accelerated Corrosion Testing. Appl. Sci. 2024, 14, 11453. https://doi.org/10.3390/app142311453
Loukil O, Adelaide L, Bouteiller V, Quiertant M, Ragueneau F, Chaussadent T. Investigation of Corrosion Product Distribution and Induced Cracking Patterns in Reinforced Concrete Using Accelerated Corrosion Testing. Applied Sciences. 2024; 14(23):11453. https://doi.org/10.3390/app142311453
Chicago/Turabian StyleLoukil, Olfa, Lucas Adelaide, Véronique Bouteiller, Marc Quiertant, Frédéric Ragueneau, and Thierry Chaussadent. 2024. "Investigation of Corrosion Product Distribution and Induced Cracking Patterns in Reinforced Concrete Using Accelerated Corrosion Testing" Applied Sciences 14, no. 23: 11453. https://doi.org/10.3390/app142311453
APA StyleLoukil, O., Adelaide, L., Bouteiller, V., Quiertant, M., Ragueneau, F., & Chaussadent, T. (2024). Investigation of Corrosion Product Distribution and Induced Cracking Patterns in Reinforced Concrete Using Accelerated Corrosion Testing. Applied Sciences, 14(23), 11453. https://doi.org/10.3390/app142311453