1. Introduction
Asphalt concrete has excellent anti-seepage and deformation properties and is widely used in hydraulic anti-seepage engineering [
1,
2]. One of the forms used is asphalt concrete core rock-fill dam. With the development of dam technology, the height of the asphalt concrete core rock-fill dam (ACRD) has already reached more than 160 m. In the construction of ACRD with such a height, hydraulic fracturing in the core wall has often been queried by the engineer. Hydraulic fracturing could occur under the action of the seepage pressure created by the external water pressure within the structure. The engineering first learned about hydraulic fracturing in the 1960s, during the practice of foundation splitting grouting [
3,
4]. Since the 1970s, the hydraulic fracturing problem of embankment dams has gradually attracted attention. The failure of Stockton and Wister dams in the United States are thought to be due to hydraulic fracturing. An investigation of the leakage occurred at Viddalsvatn dam in Norway, indicating that hydraulic fracturing might be the cause [
5,
6]. According to analytical studies, the failure of the Teton Dam in the United States was found to be a result of hydraulic fracturing (initial breaching) of the key-trench fill at the right abutment [
7,
8], which has a relationship with the arching effect of the dam core. According to these studies, it is proposed that hydraulic fracturing occurs in areas where the sum of the normal stress and tensile strength is less than the pore water pressure [
9,
10,
11].
However, Jaworski [
12] used uniform samples to simulate hydraulic fracturing under the above conditions, but hydraulic fracturing did not occur, which indicates that these conditions were not necessarily sufficient. Furthermore, during the study of the failure of Wister dam, Sherard [
13] noticed that concentrated leaks could enter cracks in the impervious core, as the reservoir level is rising only a meter or two above the elevation of the entrance to the crack. This shows that no significant excess pressure is needed to initiate the fracturing action. It is considered that all impervious sections of embankment dams contain a multitude of cracks (fissures), which are formed through either drying during construction, deformation under wheels of compact equipment, or the incomplete bonding of layers. These cracks are squeezed shut by the weight of the overlying embankment but they remain nevertheless as closed cracks in the fabric of the compacted soil that the reservoir water can enter when the pressure is greater than the earth pressure, starting the hydraulic fracturing process. After the initial penetration of the water into these centimeter-sized, closed cracks or fissures at the upstream face of the impervious section, the water pressure starts to act on the surface of least resistance (which has total stress acting on it less than the water pressure) and the advancing water jacks open a crack (fissure) that had not existed before the reservoir was raised. Therefore, it has been speculated that internal defects of the impervious soil (such as closed cracks) may also be a precondition for the occurrence of hydraulic fracturing. Based on this conjecture, Zhang Bingyin [
14] has developed a soil sample containing an infiltrated weak surface in a hydraulic fracturing test. The test showed that if there is an initial infiltrated weak surface in the soil sample, the applied water pressure will induce hydraulic fracturing. Moreover, Bingyin believed that in addition to the arching effect of rock-fill to the core wall, the defect factors can lead to hydraulic fracturing of the core wall, such as the infiltrated weak surface that may exist in the core wall, and the wedge effect of water pressure that is due to the rapid impounding of the reservoir.
The properties of asphalt concrete core walls are quite different from those of clay core walls. In comparison to an earth core with a water content of 10% and a voids content between 10 and 20% vol, there is no system of pores (less than 3%) inside the asphaltic concrete core wall that would allow the entrance of water and thus the generation of a pore pressure. In the earth’s core, the fluid medium of water is present from the beginning and has a very low viscosity. However, the “fluid medium” of bitumen in the asphaltic concrete core at normal temperatures has a viscosity so high that it does not behave like a fluid. Tests performed by Haas have shown that the bitumen, even at a temperature of 200 °C (which is well above temperatures possible in a core wall, around 10 °C) and under a pressure of 115 bar (equivalent to a head of 1150 m), does not move inside a hydraulic asphaltic concrete specimen. At 10 °C bitumen, viscosity is hardly measurable. Since the main preconditions of pore water pressure and pressure transmission do not exist, the hydraulic fracturing of asphalt concrete can generally be ignored [
15].
Despite the above fact, hydraulic fracturing tests have been carried out in the constructions of some high ACRDs in China due to cautious considerations, such as the Maopingxi dam and Quxue dam. In these tests, cylindrical models with diameters of 100–150 mm and heights of 200–250 mm were adopted and water pressures were applied to the inner cavity of the specimen to verify whether it will be cracked under project loading [
16,
17] However, without considering the seepage characteristics in the process of hydraulic fracturing, these test results had little difference from those of failure tests by mechanical loading.
The asphalt concrete core wall has low voids content (less than 3%) and there is no interconnected pore inside. Therefore, the seepage cannot be formed under the external water pressure. However, the voids content can be changed by shear stress. The tri-axial test results have shown that asphalt concrete sample tends to dilatancy with decreasing bitumen content and decreasing lateral pressure. When the bitumen content is increased to 8%, dilatation does not occur, even when at a lower confining pressure [
18]. Generally, the voids content of the core wall asphalt concrete is less than 3% and the construction test result is generally between 2% and 3%. However, if dilatation occurs, the voids content will increase and when the dilatation is large it may exceed 3%, which is a critical value of hydraulic asphalt concrete in view of its imperviousness.
In practice, the low voids content of the core wall may also be increased during operation. Finstertal ACRD in Austria is 150 m high, the core wall is 96 m high, and the wall thickness is 50 cm at the top, 70 cm at the bottom. The aggregate of the core wall asphalt concrete has a maximum particle size of 16 mm and the content of the B65 bitumen is 6.3%. During construction, observation instruments were installed at three elevations of the main section of the core wall to measure the thickness change. After four years of operation, the three thicknesses were found to be increased by 4.8 cm, 2.4 cm, and 4.0 cm, respectively [
19]. An indoor model test was conducted to study the effect of the increase on core wall thickness. The model was a cylinder with a diameter of 76 cm and a height of 96 cm. An asphalt concrete slab with a thickness of 15 cm was placed in the cylinder to simulate the core wall and the upstream and downstream transition zones materials were filled on both sides of the asphalt concrete slab to simulate the real situation of the upstream and downstream. Water pressure was applied in the upstream transition zone and 3.5 MPa compressive stress was applied on the top of the asphalt concrete slab. The horizontal displacement of the core wall was simulated by adjusting the support baffle at the downstream side. This test reproduced the thickness increasing phenomenon. After the experiment, the asphalt concrete slab was taken out for slicing and the voids content of the thickened core wall were tested. It was discovered that the voids content increased; the maximum value was 4%. The voids content of the center of the wall were still less than 3%. Therefore, the boundary area of the asphalt concrete core wall could be affected by the dilatation and the voids content could increase. However, whether a hydraulic fracturing will occur under such dilatation, no further research could be found in references.
With the increasing voids content of asphalt concrete on the upstream surface, the impounding water could seep into the core wall and injure its resistance to hydraulic fracturing. The maximum height of Quxue ACRD in China is 164.2 m, which seats in a narrow valley with a steep left abutment of 1 V: 0.33 H. The maximum height of the core is 132 m. According to the numerical stress analysis of the Quxue dam, it has been found that the shear stress level could reach as high as 0.67 in the left upper zone of the core wall during the full impounding period, where the local water pressure is 0.13 MPa. Having taken the wetting deformation and the rheological deformation of the rockfill into account, the minor principal stress in this area could appear to be in tension of about 0.12 MPa. Furthermore, according to the tri-axial test of the asphalt concrete of the Quxue core wall, as the minor principal compressive stress is less than 0.1 MPa and the shear stress level is greater than 0.65, the shear dilatation to the volumetric strain will occu when the voids content is greater than 3%. In this paper, we use a model test to study if under this shear dilatation the hydraulic fracturing occurs in the core wall of the Quxue ACRD.
5. Fracture Mechanics Analysis
It can be seen from the model test that when the asphalt concrete’s voids content is larger than 3%, a fracture surface will be formed and expanded until failure under the action of water pressure. Due to the stress concentration at the crack tip, fracture mechanics method could be used.
The stress intensity factor (SIF) was calculated using ABAQUS software. The numerical model was consistent with the test model described in
Section 3.1 and shown in
Figure 18. There was a crack disc 3 mm from the bottom. The applied water pressure in the bottom hole and the crack disc was 0.13 MPa. The model bottom had a vertical rigid displacement boundary. The force sensor on the steel plate was simulated using a spring unit with a stiffness of 625 N/mm. The elastic modulus of the steel plate was selected to be 210 GPa and the asphalt concrete was determined to be 6 MPa, according to the low tensile strain rate of 7.3 × 10
−6/min and tensile test results described in
Section 4.1. According to the numerical analysis, the calculated reaction force of the pressure sensor and the SIF were obtained to the specified crack disc diameter and given in
Table 5, where the ligament area is the area excluding the crack disc. The corresponding relationships are shown in
Figure 19.
Taking the test results of the 3.4% and 4.0% voids content, the respective parameters are obtained according to above results. The radius
R of the plastic zone ahead of the crack tip was calculated according to Equation (2), in which
σt is the tensile strength and
KIC is the fracture toughness corresponding to the critical force. Because the averaged stress of the ligament area was smaller than the above tensile strength, the theory of fracture mechanics should be applied to explain the hydraulic fracture of asphalt concrete of this paper. Like the plastic zone radius
R of the different materials in
Table 6, the asphalt concrete with a voids content between 3.4~4.0% behaved during hydraulic fracturing like a quasi-brittle material, similar to the concrete listed in
Table 7.
6. Conclusions
The scarcity of voids in the impervious asphalt concrete will not allow the entrance of reservoir water to the core wall, thus creating a pore pressure. Meanwhile, the fluid medium of bitumen in the asphalt concrete under normal temperatures has a viscosity so high that it does not behave like a fluid and does not move inside hydraulic asphalt concrete. Since the main preconditions of pore water pressure and pressure transmission do not exist, the hydraulic fracturing of asphalt concrete can be ignored [
15].
However, some impervious asphalt concrete tends to dilatancy under the applied shear stress, thus increasing its voids content. This shear dilatancy has occurred in Finstertal ACRD with the behavior of the widening of its core wall during operation [
19]. According to the numerical analysis of the Quxue ACRD, the shear dilatancy may also appear in the left upper zone of its core wall. Whether the hydraulic fracturing will occur under such shear dilatancy, no research result could be found in the references at present.
In this paper, a feasibility model test was first made to the dilatant asphalt concrete of Quxue ACRD with a 3.5% voids content. This confirmed the occurrence of hydraulic fracturing in the core wall under the action of local tensile stress and water pressure. Furthermore, detailed model tests under water pressure have been conducted to investigate the hydraulic fracturing of the asphalt concrete with different voids contents. Conclusions can be drawn as follows:
- (1)
For asphalt concrete with a voids content not smaller than 3.4%, hydraulic fracturing will occur under the action of 0.13 MPa water pressure. The smaller the voids content, the longer it will take to hydraulic fracture.
- (2)
For asphalt concrete with a voids content of 3.0%, hydraulic fracturing will not appear under 0.13 MPa water pressure. The test period lasted for 477 h without any sign of a hydraulic fracture. The threshold requirement of a 3% voids content to the impervious asphalt concrete may be confirmed to the concern of hydraulic fracturing.
- (3)
Because the averaged stress of the ligament area of the specimen is smaller than its tensile strength during fracturing, the theory of fracture mechanics should be applied to explain the hydraulic fracture of the asphalt concrete with a 3.4%~4.0% voids content, which behaves during hydraulic fracturing like a quasi-brittle material, similar to a concrete with compressive strength of 56 MPa.
Based on the above test and numerical analysis results, the hydraulic fracturing of an asphalt concrete with a void content higher than 3.0% could be the result of a series of gradual fracturing. If this fracturing process could be hindered by a vertical compressive stress, even though it is smaller than the applied water pressure, the hydraulic fracturing would not happen as a result. This conjecture can be further verified by future studies.
Because the hydraulic fracturing could occur in the shear dilatant asphalt concrete, a proper and proportionate mix of asphalt concrete in a project with adverse stress state should be carefully designed to rule out the tendency of shear dilatancy.