1. Introduction
In recent years, environmental sustainability has become one of the key features of the broader concept of sustainable development [
1,
2]. In particular, a great effort is spent to reduce waste deriving from agricultural and food processing procedures in a circular economy perspective, meaning the recycle and reuse of waste material as the feedstock for production of new ones [
1]. Agricultural waste, intended as the not-edible parts derived from food processing, can indeed represent a source of high-value-added products that can be exploited in several fields [
1,
2].
In this perspective,
Allium cepa L. (onion) processing waste has great importance, as it has recently become the second most abundant horticultural crop in the world [
3,
4,
5,
6]. Special attention is paid to onion skin waste, being the major one in onion processing not yet been valorized as a by-product despite its rich composition in polyphenolic compounds, encompassing quercetin derivatives and phenolic acids [
3,
4,
5,
6].
In this scenario, extracts derived from onion skin represent a rich source of colored bioactive compounds to be used for the sustainable production of colored textiles also endowed with specific health-promoting properties on human skin [
5,
7]. These smart materials are usually referred to either as biofunctional textiles or cosmeto-textiles [
8,
9,
10,
11]. Taking advantage of the slow and continuous release of bioactive molecules to human skin through the direct contact with the epidermal tissue [
12,
13,
14], these kinds of materials are increasingly gaining the interest of the scientific community as an innovative vehicle for the local treatment of skin diseases. Besides their traditional use as coloring agents, natural dyes are gaining popularity for the numerous functional properties which are capable of imparting a fibrous substrate. Moreover, these colored phytocomplexes are particularly suitable for the production of biofunctional textiles because of their low toxicity, high biocompatibility, and biodegradability combined with their minimum environmental impact [
5,
8,
10].
Being that onion skin is rich in flavonoids and phenolic acids, its extract is characterized by an intrinsic strong antioxidant activity through a radical scavenging mechanism [
15,
16,
17,
18] that has been demonstrated to protect human skin from lipoperoxidation caused by UV radiation [
5], while it may also help both to slow down aging-related processes and to inhibit the onset of degenerative diseases [
19]. These beneficial biological activities are entirely preserved when the bioactive molecules are transferred from the extract to the textile substrate [
20].
In view of possible future usage of textiles biofunctionalized with dried onion skin extracts in medical practice, it is essential to have a deep knowledge of this material both from a chemical and biological point of view. In this framework, it also covers crucial importance to progressively ameliorate the loading ability of textile fibers along with their release behavior in order to ensure the effectiveness, safety, and reproducibility of the beneficial properties. Therefore, efforts are being made for the continuous technological improvement of the textile production process. Thus, for instance, to enhance the loadability of biofunctional textiles, several strategies are being comparatively evaluated, spanning from relying upon microencapsulation or modification of the textile surface to the use of additives aimed at enhancing the interaction between the bioactive molecule and the textile [
5,
8,
21,
22,
23,
24]. Accordingly, a previous study carried out in our laboratories underlined how the addition of a zwitterionic surfactant to the dyeing bath can positively improve the loadability of wool yarn by the phenolic-based phytocomplex extracted from the dry skin of the
Dorata di Parma onion cultivar [
8]. In the same work, we also demonstrated that the zwitterionic additive did not impair the effective transfer of the biomolecules pool from the textile to the skin [
8]. The assessment of their related biological properties comes accordingly with the definition of the loading and release behavior of the textile.
In the light of all the above, in the present study, dry onion skin waste from the
Dorata di Parma cultivar was selected as the source of biomolecules for the production of colored and biofunctional wool yarns with antioxidant properties. In line with our previous studies [
5,
8], dyeing experiments were performed according to historical and environmentally friendly procedures by dipping and boiling wool yarn in the aqueous extract obtained from onion skin. In order to increase the loading capacity of active principles on the fiber substrate and thus to attempt the enhancement of the functional behavior, dyeing was performed here using potassium aluminum sulfate (alum)—KAl(SO
4)
2 × 12H
2O—as a mordant with three different application methods, namely pre-, meta- and post-mordanting. In the former, the textile was pretreated with a mordant solution before the dyeing process, whereas in the others the mordant was directly added to the dye bath during (meta-) and after (post-) the dyeing step. Therefore, with the two last methods, the mordant and dye application take place in the same bath with a consequent saving of energy and water consumption. Unlike not-mordanted dyed wool (T1) and micelle-dyed sample (T2), where weak interactions are expected to be established between the dyeing molecules and the textile substrate, in the presence of alum mordant, the aluminum ions form strong covalent and coordination bonds mainly involving the hydroxyl and carbonyl groups of dyes and woolen yarn amine functionality, thus acting as a solid chemical bridge between the two systems.
The optical properties, the chemical composition, and the biofunctional behavior of the colored aqueous extract and textiles were evaluated through a multi-analytical approach based on the combined use of chromatographic techniques and a series of UV/Vis spectroscopic methodologies.
The method optimized to produce a new textile endowed with enhanced biofunctional properties than that previously described [
5] is herein described. The valuable antioxidant capacity of the best textile was demonstrated through its capability to reduce significantly the production of extracellular and intracellular reactive oxygen species (ROS) in human keratinocytic and dermal human fibroblast cell lines pre-treated with lipopolysaccharide (LPS). Cytotoxicity and pro-apoptotic activity of alum aqueous solutions, at the concentration used in the dyeing procedure, were also evaluated to gain a deeper insight into the safety in use of the bio-functional textiles.
The present study may pave the way toward the development of new-generation textiles with skin-health-promoting properties by following sustainable production in a circular economy perspective.
2. Materials and Methods
2.1. Chemicals and Reagents
Dry onion skins from the “Dorata di Parma” cultivar were kindly provided by Cannara Onion Producers Union (Consorzio dei Produttori della Cipolla di Cannara, Italy) and processed without further pre-treatments. The raw wool yarn used in this study was provided by the cultural association “Franco Brunello” (Enego, Italy). Brij®S10 non-ionic surfactant for the scouring of wool yarn was purchased from Sigma-Aldrich (Milano, Italy). 3-(N,N-dimethyltetradecylammonio)propane-1-sulfonate (SB3-14) were purchased from Fluka (Milan, Italy) and purified twice by crystallization from a methanol/acetone mixture. Alum, that is, aluminum potassium sulphate dodecahydrate (AlK(SO4)2 × 12H2O, 99.5%) was purchased from Sigma-Aldrich. The Folin-Ciocalteu reagent, sodium chloride (NaCl), gallic acid (GA), lactic acid, urea, ammonia solution 32%, sodium carbonate (Na2CO3), and ethanol (EtOH) were purchased from Merck Life Science (Merck KGaA, Darmstadt, Germany). Water (H2O) was purified by using a Milli-Q Plus185 system from Millipore (Milford, MA, USA). DCFH-DA probe was purchased from Sigma-Aldrich and Amplex™ Red Hydrogen Peroxide/Peroxidase Assay Kit from Invitrogen. 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide, MTT, was purchased from Sigma Aldrich.
The investigated textiles were the following: T1, dyed wool yarn without any additive; T2, wool yarn dyed in the presence of the SB3-14 zwitterionic surfactant; T3, wool yarn pre-mordanted with potassium aluminum sulfate; T4, wool yarn post-mordanted with potassium aluminum sulfate; T5, wool yarn meta-mordanted with potassium aluminum sulfate; and T6, wool yarn pre-mordanted with potassium aluminum sulfate and dyed in the presence of SB3-14 zwitterionic surfactant.
2.2. Scouring and Dyeing Procedure
The wool yarn was washed with a Brij
®S10 non-ionic detergent solution (5 g/L, yarn to liquid ratio 1:100
w/
v), according to a previously published method [
5]. This sample is referred to as untreated wool (UW) throughout the text.
The preparation of the extract for wool-dyeing experiments was performed following a previously reported procedure [
5]. Briefly, for a total of 16 g of wool to be dyed, 1600 mL H
2O were added to 16 g of onion skin (100% onion skin with respect to the dry wool weight) and the mixture was kept under magnetic stirring at 95 °C for 1 h. The resulting extract was filtered through paper filter, then divided into six fractions, each of them being readily used as a dye bath to separately dye 1 g of scoured (T1, T2, see below for details) or mordanted (T3–T6, see below for details) wool yarn. In this way, the six different dyeing procedures leading to samples T1–T6 were performed with the same extract, starting with an identical chemical composition. For each dyeing experiment, 1 g of wool was dipped into 80 mL of onion skin aqueous extract (1:80
w/
v liquid ratio) previously heated at 40 °C. The temperature was then increased to 95 °C and kept constant for 60 min. The wool was then removed, rinsed several times with H
2O until the aqueous phase appeared uncolored, and air dried in the dark at room temperature. Sample T1 was produced following this procedure for 1 g of scoured wool, whereas samples T2 and T6 were prepared by adding SB3-14 surfactant to the dye bath until a concentration of 2.5 × 10
−3 M was reached. Samples T3–T6 were treated with alum (0.25 g of alum for 1 g of dry yarn weight), following three different mordanting procedures. Samples T3 and T6 were previously pre-mordanted before the dyeing step [
25]. In particular, for 1 g of wool, 0.25 g of alum was dissolved in 50 mL H
2O and heated at 40 °C; then, the scoured wool yarn was added, and the temperature increased to 95 °C. The bath was kept constant at this temperature for 60 min under slight stirring in order to promote a homogeneous mordanting; then, it was allowed to cool to room temperature. The treated wool was then rinsed several times with H
2O, allowed to dry in the dark at room temperature, and subsequently subjected to the dyeing process. Sample T4 was post-mordanted by removing the wool yarn from the dye bath after 30 min of dyeing and dissolving the mordant in the dye bath under stirring. The wool was then dipped again into the dye bath and allowed to dye for a further 30 min. Sample T5 was simultaneously (meta-) mordanted by dissolving the mordant directly in the dye bath before the wool yarn to be dyed was added.
For each sample, the obtained dyed wool yarn was carefully rolled around a Plexiglas sheet to have a 3 × 1 cm skein with a flat and homogeneous surface, which was therefore adequate for in situ reflectance and colorimetric measurements.
2.3. Photophysical Measurements
Reflectance spectra on solid samples were performed using a portable instrument composed of Avantes parts and equipped with a quartz fiber optic system already described in a previous paper [
26]. The reflectance spectra were expressed in terms of pseudoabsorbance, A′(λ), according to Equation (1) [
27]:
where, R is the measured reflectance at each specific wavelength λ. Colorimetric measurements on dyed samples (lightness (L*), redness–greenness value (a*), and yellowness–blueness value (b*)) were carried out by the light-reflectance technique on a Konica Minolta CM-700d spectrophotometer (Tokyo, Japan) under D65 illuminant and 10° standard observer. Four measurements were made for each sample recording the percentage reflectance values over the 350–750 nm spectral range and data reported are expressed as mean ± SD of four independent experiments.
2.4. Preparation of Artificial Sweat
The artificial sweat was prepared according to the reference test method EN 1811:2011. The aqueous solution contained 0.5% (w/v) sodium chloride, 0.1% (w/v) lactic acid, and 0.1% (w/v) urea. The pH was adjusted to 6.5 with ammonia solution.
The following procedure was applied in analogy to a previous study [
8]. About 3 mg of dyed textile were put into a 0.2 mL of artificial sweat and kept at 37 °C for 2 h. Then, the textile was removed from the solution and allowed to dry at room temperature. The same textile was re-immersed in another aliquot of 0.2 mL of artificial sweat and kept at 37 °C for 2 h. The same procedure was repeated for five cycles, for a total of six determinations. The total phenol content TPC was determined with the Folin-Ciocalteu assay for each of the seven solutions. All the UV spectra were recorded at 25 °C with a Varian Cary 100 (Varian Inc., Palo Alto, CA, USA) dual-beam, dual-chopper spectrophotometer.
2.5. Determination of Total Phenol Content (TPC) by the Folin-Ciocalteu Method
The Folin-Ciocalteu reagent was diluted 10-fold with H2O. A definite volume of extract (0.1 mL) was mixed with 0.75 mL of the diluted Folin-Ciocalteu reagent and incubated in the dark for 10 min at room temperature. Then, 0.75 mL of 2% Na2CO3 (w/v) aqueous solution were added. The mixture was kept in the dark for 3 h before measuring the absorbance at 765 nm. The content of total phenolics was determined by using an analytical curve prepared with gallic acid (GA) solutions previously treated in the same way as for the real samples. Therefore, results were expressed as mg of GA equivalents/g textile. Data reported are expressed as mean ± SD of three independent experiments.
2.6. Quantification of the Main Polyphenols by Means of HPLC-UV
HPLC analyses were performed on an Agilent Technologies (Waldbronn, Germany) modular model 1260 Infinity II system consisting of a vacuum degasser, a quaternary pump, an autosampler, and a UV/Vis detector. The chromatograms were recorded using an Agilent OpenLab CDS ChemStation Edition (Rev. C.01.10). The analysis of phenolic acids and flavonols was carried out on an Ascentis Express C
18 column (150 × 3.0 mm I.D., 2.7 µm, Supelco, Bellefonte, PA, USA). The mobile phase was composed of 0.1% HCOOH (
v/
v) in both (A) water and (B) ACN. The gradient elution was modified as follows: 0–5 min 3% B, 5–45 min from 3% to 50% B. The post-running time was 10 min. The flow rate was 0.4 mL/min. The sample injection volume was 20 µL. UV chromatograms were acquired at 254 nm. Three injections were performed for each sample [
5,
8].
2.7. Cell Lines and Culture Conditions
Human skin keratinocytes (NCTC 2544, Zooprophylactic Institute of Brescia, Italy) and human fibroblasts (HuDe) were grown in minimum essential medium (D-MEM, Gibco, Invitrogen) enriched with glutamax (Lonza), streptomycin (100 µg/mL)-penicillin (100 µL/mL) solution (1% v/v), and FBS (10% v/v; Gibco, Invitrogen) at 37 °C and 5% CO2. Primary Human dermal fibroblasts, HDF (106-05A, Sigma-Aldrich) from adult skin were grown in Fibroblast Growth Medium (116-500, Sigma-Adrich) containing 10% FBS at 37 °C and 5% CO2.
For cell maintenance, the culture medium was replaced with a fresh medium every 48 h, until ~80% cellular confluence was achieved. The cells were washed with phosphate buffer solution (PBS, Euroclone) and were treated with trypsin/EDTA (1×, Euroclone) solution to induce their detachment. The detached cells were collected in a centrifuge tube and centrifuged (1500 rpm) at room temperature for 5 min with an Eppendorf Centrifuge 5810. Finally, before in vitro experiments, a fresh D-MEM medium was used to re-suspend the pellet and then skin cells were plated 10,000 cells/well into 96-wells for the experiments reported below.
The murine monocyte/macrophage cell line RAW 264.7, obtained from the American Type Culture Collection (ATCC, Manassas, VA, USA), were cultured according to standard procedures in Roswell Park Memorial Institute 1640 medium (RPMI-1640), supplemented with 10% heat inactivated Fetal Bovine Serum (FBS), 2 mM of L-glutamine, and antibiotics (100 U/mL penicillin, 100 μg/mL streptomycin; Gibco, Invitrogen, Carlsbad, CA, USA). Cells were cultured at 37.0 °C in 5% CO2.
2.8. Analysis of Cellular Viability and Apoptosis of Alum on RAW 264.7 Cells
The murine monocyte/macrophage cell line RAW 264.7 was used to investigate alum cytotoxic and pro-apoptotic activities. RAW 264.7 cells were cultured at 37.0 °C in 5% CO2 for 24 h, in the presence (medium alone) or absence of alum. Cells were re-suspended at the concentration of 1.5 × 106 cells/mL in a 12-well plate. The percentage of live, apoptotic, and dead cells was determined by using Annexin V Apoptosis Detection Kit PerCP-eFluor™ 710 and FVD (Fixable Viability Dye eFluor™ 780; eBioscience, San Diego, CA, USA), according to the manufacturer’s instructions. Specifically, each cell sample was washed and suspended in 100 μL of phosphate-buffered saline before the staining. A dilution 1:1000 of FVD was then added to the sample and incubated at 4 °C for 30 min in the dark. Annexin V-PerCP, diluted 1:20, was added and incubated for 15 min at RT in the dark. Flow cytometry analysis was performed within 4 h. Data are representative of two different experiments.
2.9. Cell Viability of Keratinocytes and Dermal Cells
Cell viability was evaluated on NCTC 2544, HuDe and HDF cells using the MTT test. Cells (0.1 × 10
5 cells/well) seeded in 96-well plates were pre-incubated in medium with LPS (50 ug/mL; Sigma-Aldrich) for 6 h and then incubated with tissue T3 in sweat or water for 24 h. Cell viability was then assessed by 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide (MTT, Sigma Aldrich) test accordingly with Mosmann T, 1983 [
28]. Data reported were mean ± SD of three independent experiments run in triplicate.
2.10. Intracellular ROS Production (DCFH-DA Assay)
Cells (0.1 × 10
5 cells/well), seeded in 96-well black plates, were pre-incubated in medium with LPS (50 µg/mL; Sigma-Adrich) for 6 h and then incubated with tissue T3 in sweat or water for 24 h. Intracellular ROS were assessed using the fluorescent probe 2′,7′-dichlorofluorescein diacetate (DCFH-DA; Sigma-Adrich) according to [
29]. Data were mean ± SD of three independent experiments run in triplicate.
2.11. Extracellular ROS Production (Amplex Red Assay)
Cells (0.1 × 105 cells/well), seeded in 96-well black plates, were pre-incubated in medium with LPS (50 µg/mL; Sigma-Adrich) for 6 h and then incubated with tissue in sweat or water for 24 h. Extracellular ROS were determined as H2O2 with a microplate assay procedure utilizing the Amplex™ Red Hydrogen Peroxide/Peroxidase Assay Kit (Invitrogen). Briefly, 100 μL cell supernatant was placed in 96-well plates and incubated in a humidified atmosphere with 5% CO2 at 37 °C, with 25 μL of HRP (1 U/mL) and 25 μL of Amplex red for 10 min. Then, the fluorescence was measured at λexcitation = 560 ± 20 nm and λemission = 585 ± 20 nm using a DTX880 Multimode Detector microplate reader (Beckman Coulter). The assay was calibrated with authentic H2O2 and two quality control samples (QCs). Data were mean ± SD of three independent experiments run in triplicate.
2.12. Statistical Analysis
Data were analyzed using a student’s t-test or one-way ANOVA (with multiple comparisons) using Graphpad Prism 9.0 software. A p-value < 0.05 was considered significant. Each experiment was performed at least three times. * p < 0.05; ** p < 0.01; *** p < 0.001.
4. Conclusions
In the present study, onion skin from the Dorata di Parma cultivar was evaluated as a source of valuable phenolic compounds to be potentially exploited in the biofunctional textile industry. Wool yarn was selected as the textile and dyed with onion skin aqueous extracts obtained either in the presence or in the absence of additives (that is, either a zwitterionic surfactant or a mordanting agent). The use of alum as a mordant in the dyeing process was evaluated with three different application methods. The uptake of bioactive compounds by wool yarns and their release into artificial sweat in standard conditions was monitored by means of both UV/Vis spectroscopic and HPLC-UV/Vis analyses. Among the different mordanting techniques, the pre-treatment of wool with alum (sample T3) led to the highest release efficiency of phenols in an artificial sweat solution, as demonstrated by its highest content of protocatechuic acid and quercetin equivalents determined by means of HPLC-UV/Vis analysis.
The cytofluorimetric analysis demonstrated that the employed alum mordant did not have any significant influence on cell viability and apoptosis RAW264.7 cells, thereby indicating that the mordant treatment is safe at the concentration used in the dyeing procedure.
The manufactured material was also evaluated for its in vitro antioxidant capacity. The extract released from the manufactured textile immersed in artificial sweat showed a significant reducing effect on both the intracellular (up to 37%) and extracellular (up to 30%) ROS levels in human keratinocytes and dermal fibroblasts pre-treated with LPS.
In conclusion, this work highlights the biological potential of onion skin waste and its real possible application to textile industry for the production of new-generation sustainable textiles in a circular economy perspective.