1. Introduction
Membrane-based carbon dioxide (CO
2) separation has been investigated as a more environmentally friendly technology than the traditional technology used in industry, which consists of the use of aqueous alkanolamine solutions [
1]. Membranes of polymeric and inorganic natures have been studied for CO
2 separation processes, but both types of membranes present some practical drawbacks. Polymeric membranes present a trade-off limitation of selectivity–permeability and long-term stability concerns, while inorganic membranes can overcome the Robeson trade-off upper bound, although they require a high investment cost in terms of preparation and their scale-up is difficult due to their mechanical fragility. The concept of mixed matrix membranes (MMMs) emerged as a consequence of seeking the beneficial combination of polymers with uniformly dispersed fillers (either organic or inorganic) [
2,
3,
4,
5]. However, poor filler–polymer interactions and affinity can lead to the appearance of non-ideal structures, including voids, pore blockage, polymer rigidification, or particle agglomeration, which consequently reduces membrane selectivity. Due to their hybrid nature, metal–organic frameworks (MOFs) have risen as versatile alternative materials over pure inorganic fillers. MOFs consist of metal ions/clusters coordinated by organic ligands (linkers) that can improve compatibility and interfacial interactions with the polymeric matrix [
6,
7].
Experimental gas permeation studies have shown an improvement in separation performance after the incorporation of MOFs within a polymeric matrix. However, the fabrication of defect-free MOF-MMMs has several restrictions in terms of gas separation performance enhancement and membrane brittleness [
3,
4,
8], particularly at high loadings. The potential and advantages of using MOFs to produce MMMs has led to several research works that investigate these downsides [
9]. One of the emerging solutions is the use of a compatible plasticizer to preserve polymer flexibility during membrane preparation. In particular, the use of ionic liquids (ILs) for this role has been proposed [
10,
11,
12,
13,
14]. ILs are molten ionic salts formed by positive and negative ions and with high appeal in membrane technology due to their nonvolatility. Furthermore, task-specific ILs show high intrinsic CO
2 affinity, which is strongly dependent on the anion considered [
11,
14,
15,
16].
In recent years, the incorporation of ILs in the preparation of MMMs has evolved, making it possible to differentiate and classify different strategies depending on the modified membrane component by the IL [
4]. One attractive option is to upgrade the polymer by dispersing a certain amount of IL along its matrix and posteriorly add the desired filler. This approach has been typically reported with the nomenclature IL/MOF/polymer. The strategy relies on the use of an IL as a high CO
2-selective plasticizer, resulting in a more flexible membrane with higher tensile strength [
17], along with the enhancement of membrane permeability. Membrane selectivity is mainly affected by the dispersed MOF [
18,
19,
20,
21]. In this regard, most recent MMMs involve the use of polymerizable IL monomers or poly-ionic liquids (PILs), instead of conventional polymeric blends [
22], to later disperse the MOF [
17,
23,
24,
25]. However, IL/MOF-based MMMs suffer a limitation of the amount of IL to incorporate, as high loading can lead to lower CO
2 selectivity and membrane structural stability [
26,
27,
28].
While this first method attempts a polymer upgrade, an alternative approach focuses on the modification of the filler to improve membrane selectivity, resulting in newly designed IL@MOF composite materials to be dispersed in the polymeric matrix [
3]. There are two main types of synthesis routes to obtain IL@MOF materials: ionothermal synthesis and post-synthesis methods [
12,
29]. The ionothermal procedure involves the use of ILs as a solvent and template/structure-directing agent during the MOF synthesis. High affinity and compatibility between the IL and MOF are the main requisites for successful MOF synthesis with IL incorporated, restricting the combinations of IL and MOF to consider. On the other hand, post-synthesis methods, namely direct contact/wet impregnation, tandem post-synthetic modification (“ship-in-a-bottle”), and capillary action, can also be used to incorporate the IL into the MOF structure. These strategies considerably increase the potential combinations due to the lesser required compatibility. All the post-synthesis methods, except for direct contact/wet impregnation, have the objective of incorporating the IL inside the MOF cavities. However, the direct contact/wet impregnation method can lead to different stable incorporations for IL@MOF materials, i.e., the IL can remain on the MOF external surface; it can enter the MOF cavities or a combined/intermediate state between these last two. Their associated advantages differ depending on the final state and location of the IL in respect to the MOF structure.
An advantage of incorporating IL as a wetting external agent surrounding the filler is that this will work as an external modification of the MOF, which can improve MOF/polymer interactions [
18]. The interphase filling by IL incorporation has been reported as a way to increase the membrane tensile strength and its CO
2 selectivity [
30].
The other potential location of the IL consists of its successful encapsulation inside the cavity of the MOF. This strategy originated from attempts to improve MOF sorption properties [
12,
13,
31,
32]. Target molecules for separation from CO
2 (with a kinetic diameter of 3.3
) include nitrogen (N
2; 3.64
) and methane (CH
4; 3.8
), and the functionalization of MOFs through ILs has allowed the preparation of more selective materials in terms of preferential sorption towards CO
2 [
33,
34]. Ban et al. [
20] prepared [BMIM][Tf
2N]@ZIF-8 composites via an in situ ionothermal route and later dispersed them in a polysulfone (PSf) membrane. IL@ZIF-8 MMMs were compared to other configurations such as polymer-IL blending and IL/ZIF-8 MMMs. All gas permeabilities were negatively affected for IL@ZIF-8 MMMs, which resulted in a more selective membrane compared to ZIF-8 MMMs and the other scenarios evaluated. A more recent study by Guo et al. [
21] experimentally analyzed the encapsulation effect of [BMIM][PF
6] via a wet impregnation method on the membrane performance. A higher amount of IL inside the ZIF-8 framework led to a gradual decrease in CO
2 permeability, whereas the selectivity towards N
2 reached a plateau. Fluorine-containing ILs have been the most used for these different approaches due to their affinity towards CO
2, especially those including the anions bis(trifluoromethanesulfonyl)imide ([Tf
2N]
−) [
18,
20,
35], tetrafluoroborate ([BF
4]
−) [
21,
35,
36,
37], and triflate ([OTf]
−) [
38]. While these anions have also reported interesting results, the impact of the IL properties on the separation performance has not been systematically discussed for IL@ZIF-8 MMMs.
In this work, three distinct ILs were incorporated into the ZIF-8. This is a widely studied MOF and was chosen because of its microporous nature and thermochemical stability [
39]. As for the ILs, two cyano-based ILs with the dicyanamide ([DCA]
−) and tricyanomethanide ([TCM]
−) anions were selected, along with the fluorine-containing [Tf
2N]
− one. All ILs share 1-ethyl-3-methylimidazolium [EMIM]
+ as the cation. The cyano-based ILs were chosen due to their anion size and CO
2 affinity [
40,
41,
42].
Figure 1 summarizes the procedure followed in this study. IL@ZIF-8 composites were produced via wet impregnation and direct contact methods in a single step, followed by IL excess removal. Each IL was incorporated into ZIF-8 with two different loadings. Single-component gas sorption measurements were performed to determine the selectivity performance of the produced composites, specifically CO
2 separation from CH
4 or N
2. The IL@ZIF-8 materials were also used as fillers for MMMs preparation at two different filler loadings. Pure gas and binary mixtures permeation experiments were performed to determine the selectivity performance of the prepared IL@ZIF-8 MMMs for the same gases used in gas sorption measurements. Furthermore, characterization of the pristine MOF, neat ILs, IL@ZIF-8 composites, and IL@ZIF-8 MMMs was extensively performed, oriented to the quantification of the IL loading and how that impacts composites and MMMs properties. This study is one of the first trials to tackle this question by performing a sequential study to explore and relate both the anion and IL loading effects on gas sorption and permeation.
2. Materials and Methods
2.1. Materials
The ILs 1-ethyl-3-methylimidazolium dicyanamide ([EMIM][DCA], >98%), 1-ethyl-3-methylimidazolium tricyanomethanide ([EMIM][TCM], 98%), and 1-ethyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide ([EMIM][Tf2N], 99%) were purchased from Iolitec GmbH (Heillbornn, Germany). The MOF ZIF-8 (Basolite®Z1200) was acquired from Sigma-Aldrich (Madrid, Spain). Ultrason S 6010 (PSf) was kindly supplied by BASF (Ludwigshafen am Rhein, Germany). Dichloromethane (DCM; Sigma Aldrich, Madrid, Spain, >99.9%) was used as a solvent. The gases used for sorption–desorption equilibrium measurements and gas permeation studies included He (>99%), N2 (99.99%), CH4 (99.999%), and CO2 (99.998%), all purchased from Praxair (Almada, Portugal).
2.2. Preparation of IL@ZIF-8 Composites
Two different IL loadings in IL@ZIF-8 composites were prepared by modifying the amount of IL in excess to be in contact with the MOF. ZIF-8 was previously degassed at 373 K for 24 h and the water content in the ILs was confirmed to be below 2wt.% prior to their use by a Karl-Fischer model 831 KF coulometer with diaphragm (Metrohm AG, Herisau, Switzerland).
For low IL loading composites, herein generically called IL@ZIF-8(low), the wet impregnation method was used. For this purpose, 1.5 mL of IL was dissolved in 2.25 mL of DCM. Then, 0.75 g of degassed ZIF-8 was brought into contact with the IL-DCM solution. For high IL loading composites, herein generically called IL@ZIF-8(high), the direct contact method was used. In this case, 0.75 g of degassed ZIF-8 was brought into contact with 3 mL of the IL. Afterwards, irrespective of the considered IL loading, the obtained mixture was continuously stirred at 300 rpm at room temperature for 24 h and finally washed with 100 mL of DCM while being filtered under vacuum. Then, after overnight drying at room temperature in a desiccator, the sample was further dried and degassed at 373 K for 3 h. Therefore, the actual amount to be in the prepared IL@ZIF-8(low) and IL@ZIF-8(high) will be required to be effectively quantified. This aspect will be addressed in the following Sections.
2.3. Preparation of IL@ZIF-8 MMMs
Pristine PSf membranes were prepared via the solvent evaporation method previously reported [
37,
38] and using DCM as a solvent. After the homogenous dissolution of the polymer in DCM, the solution was casted in a Teflon petri dish and slowly dried at room temperature. In the case of the MMMs, 10 and 30wt.% of IL@ZIF-8 filler was dispersed in DCM in a separate vial and then mixed with the PSf DCM solution. This mixture was sonicated for 1 h to ensure good filler dispersion in the polymer solution and was casted in a Teflon petri dish and slowly dried at room temperature.
2.4. Characterization of IL@ZIF-8 Composites and IL@ZIF-8 MMMs
Infrared spectra (IR) of the pristine ZIF-8, neat ILs, IL@ZIF-8 composites, and IL@ZIF-8 MMMs were obtained using a Fourier transform infrared (FT-IR) spectrometer Spectrum Two model (PerkinElmer, Madrid, Spain). The attenuated total reflectance (ATR) modulus was utilized, and measurements were performed at room temperature conditions, between 4000 and 400 cm−1 (spectral resolution of 4 cm−1).
An elemental analyzer Flash EA 1112 CHNS series (Thermo Finnigan, Milan, Italy) and an inductively coupled plasma atomic emission (ICP-AE) spectrometer (Jobin Yvon HORIBA, Longjumeau, France) were used for IL quantification in the IL@ZIF-8 composites through elemental mass balance.
Thermogravimetric analyses (TGA) of the pristine ZIF-8, neat ILs, IL@ZIF-8 composites, and IL@ZIF-8 MMMs were performed with a thermogravimetric analyzer Labsys EVO from SetaramKEP Technologies (Caluire et Cuire, Auvergne-Rhône-Alpes, France). The material was held in an alumina sample pan, and the analysis started from room temperature and went up to 773 K using a heating rate of 10 K/min and a 50 mL/min flow of argon (Ar).
The powder X-ray diffraction (PXRD) patterns of ZIF-8 and all IL@ZIF-8 composites were obtained with a MiniFlex II equipment (Rigaku, Tokyo, Japan) using Cu radiation and with an X-ray generator of 30 kV voltage and 15 mA current. Diffractograms were collected in the 2θ range between 2° and 50°, with a scanning speed of 0.5°/min and a step width of 0.02°.
The N2 sorption−desorption equilibrium at 77 K was performed on ZIF-8 and IL@ZIF-8 composites using an ASAP 2010 static volumetric apparatus (Accelerated Surface Area and Porosimetry System, Micromeritics, Norcross, GA, USA). Samples were previously degassed under vacuum at 373 K for 3–4 h before each measurement. From the obtained isotherm, textural properties such as specific total pore volume, micropore volume, and Brunauer−Emmett−Teller (BET) specific surface area of the materials were determined. Pore size distribution (PSD) of the materials was also determined using N2 data at 77 K.
Transmission Electron Microscope (TEM) images of ZIF-8 and IL@ZIF-8 composites were obtained with a TEM JEM-2100 (JEOL Ldt., Tokyo, Japan) microscope. Scanning Electron Microscopy (SEM) imaging of the surface and cross-section of the IL@ZIF-8 MMMs was obtained using a SEM JSM-6360LA microscope (JEOL Ldt., Tokyo, Japan). Energy dispersive X-ray spectroscopy (EDS) was used for zinc (Zn) and fluorine (F) dispersion analysis using a JED-2300 spectrometer.
Puncture test measurements were performed for all IL@ZIF-8 MMMs using a texture analyzer TA XT Plus Texture (Stable Micro Systems, Godalming, UK), equipped with a 2 mm diameter probe that perforated the membrane at a velocity of 1 mm/s. The measurements started from the moment the probe came into contact with the membrane surface. Time, distance, and the increasing applied force were registered until the membrane broke. At least three replicas were tested per membrane.
2.5. Gas Sorption Studies of IL@ZIF-8 Composites
Single-component CO
2, CH
4, and N
2 sorption–desorption equilibrium measurements were performed using a standard static gravimetric method, at 303.15 K between 0 and 16 bar of pressure, for ZIF-8 and all IL@ZIF-8 composites. A double-cell high-accuracy ISOSORP 2000 magnetic suspension balance (Rubotherm GmbH, Bochum, Germany) is the main feature of this gravimetric unit. The apparatus description, schematic description, and measuring protocol can be found elsewhere [
32,
43].
The gas adsorption capacity can be expressed in three different quantities, which are net (
qnet), excess (
qexc), and total (
qt). The net adsorbed amount is the only one that does not require the use of non-adsorbed probe molecules to determine the required reference state [
44]. Still, sorption equilibria data is mostly published using
qt, which allows the development of kinetic and thermodynamic models. To report adsorption data using this quantity, an estimation of the specific total pore volume is required (determined from N
2 adsorption-desorption data at 77 K), along with the determination of the solid matrix density of the material,
ρs. This density was determined directly in the magnetic suspension balance by helium pycnometry at 333.15 K, in which He is assumed as an inert probe not adsorbed by the solid.
The
qnet corresponds to the adsorbed amount experimentally obtained. It is given by the amount of adsorbate (gas) present in the cell with the adsorbent minus the amount of adsorbate present in the cell without the adsorbent and at the same pressure and temperature conditions, as shown in the following:
where
m is the mass weighted by the microbalance,
ms is the mass of degassed sample within the measurement cell,
mh and
Vh are the mass and volume of the measurement cell that contribute to buoyancy effects, respectively, and
ρg is the gas density at the pressure and temperature equilibrium conditions. The adsorbed quantities are related as follows:
where
Vp is the specific total pore volume [
32].
The experimental sorption and desorption data points were fitted with a 4th-order polynomial [
45].
where
a,
b,
c, and
d are the polynomial coefficient parameters and
p is the pressure.
These fittings allowed the determination of the materials ideal CO
2/CH
4 and CO
2/N
2 selectivities, considering equimolar compositions (50:50). Ideal selectivity (
S) was calculated, for a given total pressure, by:
2.6. Gas Permeation Studies of IL@ZIF-8 MMMs
Pure gas permeabilities were obtained from transient permeation experiments.
Figure A1a in
Appendix A shows a scheme of the pure gas permeability set-up previously designed [
46], consisting of a gas cell divided into two compartments of the same volume, separated uniquely by the membrane. Pressure monitoring is performed using two pressure transducers (referred as indicators in
Figure A1a in
Appendix A), each one connected to a compartment. The methodology of the experiments starts by purging air from inside the system with the to-be-tested gas, followed up by filling both compartments until the desired feed pressure is reached. Then the permeate side gas is purged, obtaining as a result the desired driving force for permeation. Pure gas permeability through the membrane is then calculated from the pressure variation in both cell compartments with time as follows:
where
P is the pure gas membrane permeability (m
2/s),
t is time (s),
p is total pressure (bar),
L is membrane thickness (m), and
β is the system volumetric parameter experimentally determined (m
−1).
Binary gas mixtures studies were performed to determine the selectivity of the membranes simulating the composition of flue gas (15% CO
2 + 85% N
2) and of biogas (40% CO
2 + 60% CH
4) streams (
Figure A1b in
Appendix A). Helium was selected as a sweep gas. Feed, retentate, and permeate concentrations were analyzed by gas chromatography using an Agilent gas chromatograph (GC) 7890B equipped with a thermal conductivity detector (TCD) and maintained at 473.15 K. The GC gas carrier was helium and the isothermal method with a PoraPlot U column connected to a Molsieve 5A column was used for analysis, purchased through Soquimica, Lda. (Lisbon, Portugal). The gas permeation experiments were performed at 303.15 K with 4 bar as feed pressure, and the experiments were carried out until the achievement of a steady state of permeate flow and permeate composition, with a variation of the experimental values below 10%. The permeability of each gas was calculated as follows:
where
ji is the molar flux of gas
i (mol/m
2/s);
F is the gas flowrate (mol/s);
y is the gas molar fraction;
A is the membrane area (m
2); ∆
p is the driving force between feed and permeate sides (Pa);
p is the pressure (Pa);
L is the membrane thickness (m); and
P is the membrane permeability towards gas
i (mol/m/Pa/s). Upper indexes are f for feed side and p for permeate side.
Selectivity of gas
i over
j for pure and binary mixtures was calculated as the ratio of permeability coefficients:
4. Conclusions
CO2-selective composites and MMMs were prepared by incorporating ILs using the wet/direct contact method with posterior excess removal. Several techniques were employed to confirm and quantify the incorporation of IL, obtaining two groups of composites: around 3wt.% IL and 30wt.% IL in IL@ZIF-8, with the exception of [EMIM][DCA] at higher loadings.
Pure gas sorption and pure gas permeation studies showed an improvement of ideal sorption selectivity towards CO2, CH4, and N2 compared to ZIF-8-based MMMs, with trends directly related to the IL intrinsic gas affinity, therefore, being one key aspect in the preparation of IL@ZIF-8 MMMs. However, gas mixture studies become essential to assure a selective behavior under gas permeation competition.
IL@ZIF-8 MMMs showed an improvement in CO2 permeability and selectivity against CH4 and N2 for low loading composites dispersed in the polymeric matrix. While high loading composite-based MMMs showed only a strong improvement in selectivity. At higher composite loadings for the most affine IL, the membrane performance was not significantly affected by IL loading in the composite, showing a close convergence of the MMM permeation properties. These results can be related to an improvement in the compatibility between MOF–polymer by the filling of the interphase with IL and therefore, being potentially incorporated in the external ZIF-8 area.