1. Introduction
Ionic liquids (ILs) are a group of chemicals that are receiving considerable attention in research and application due to their recognition as green solvents. Due to their specific properties, they are considered alternatives to the use of some organic or inorganic chemicals and have the possibility of being used in customization (task-specific ILs) according to special applications, which expands their usefulness to various fields of interest, such as protein dissolution, stabilization, extraction, purification, etc. [
1,
2,
3,
4,
5].
Chromium and its related compounds are widely used in different industries, resulting in the discharge of the element in different environments. This element (as with many others) is an essential micronutrient in humans and animals, but it is also a known carcinogenic (especially in the VI oxidation state) when its ingesta occurs at high concentrations; thus, its removal from generated effluents is of a general concern.
Thus, different technologies have been proposed to remove Cr(VI) from aqueous environments. Deep eutectic solvents formed by mixtures of tetra-n-octyl ammonium bromide and carboxylic acids [
6] or amide C1
4H
29NO [
7] are used to investigate the removal of this element from various aqueous media. Impregnating resins or polymer materials with DEHPA or ionic liquids (Cyphos IL 101, Cyphos IL 104 [
8]) are technologies that have been investigated in the removal of chromium(VI), whereas adsorption using nanocomposites [
9], biochar [
10], or activated carbon [
11] are recent examples of various adsorbents used in this role.
In the case of solvent extraction, some drawbacks related to this technology, especially the treatment of diluted metal solutions, lead to the development of alternatives to its use, with this being supported by liquid membrane (SLM) separation technology, which is of interest because it combines the kinetics and selectivity of solvent extraction and the simplicity of the membrane diffusion processes. SLMs belong to the advanced variation of extraction operation [
12]. In conventional SLM technology (either in flat-sheet, spiral wound, or hollow fiber modules), the extraction and stripping processes are carried out simultaneously. In SLM separations, the feed and stripping or receiving aqueous solutions are separated by a hydrophobic membrane, which has been impregnated with the organic phase (normally comprised of the extractant or carrier and the diluent). This configuration facilitated the transport of the solute from the feed to the stripping phase. Of further interest is that this operational mode allowed the transport of a solute against its concentration gradient. However, some difficulties resulting from the stability or long-term performance of these SLMs led to the development of a more advanced SLM operational mode, such as the pseudo-emulsion-based strip dispersion, both in hollow fiber or flat-sheet operational modes [
13,
14,
15,
16,
17]. Under this operation (see
Section 2 for details), a pseudo-emulsion (organic and stripping phases) is formed by their mixing in a vessel, and due to that, the membrane support is hydrophobic, and the organic phase is immobilized into the membrane pores.
The present work investigates the removal of hazardous chromium(VI) from solutions using the ionic liquid Cyphos IlL02 dissolved in Solvesso 100 as the carrier phase. An advanced membrane operation such as non-dispersive extraction with strip dispersion is used to investigate such removal. In this membrane technology, the strip phase is dispersed into the organic phase to form a pseudo-emulsion phase, which disengages at the end of the operation to yield an organic phase and a strip solution containing the transported chromium(VI). Several hydrodynamic and chemical parameters influencing the transport of chromium(VI) are investigated, as well as the use of other ionic liquids and the presence of common base metals in the feed phase. From the strip phase, Cr(VI) was reduced to Cr(III) using hydrazine sulfate to render a less toxic solution with a certain degree of profitability (possible formation of pigments). Some mass transfer parameters are estimated from experimental results.
3. Results and Discussion
Figure 4 shows a schematic profile of the species involved in the transport process once the experiment is stopped (
Figure 3). The chemical reactions involved in the process were described elsewhere [
19].
3.1. Influence of the Stirring Speed in the Feed and Pseudo-Emulsion Phases and Composition of the Stripping Phase on Cr(VI) Transport
The influence of the variation of the stirring speed in the feed phase was investigated to optimize the uniform mixing of this solution and to minimize the thickness of the aqueous feed boundary layer with feed and pseudo-emulsion conditions maintained at 0.01 g/LCr(VI) in 0.1 M HCl and 10%
v/
v Cyphos IL102 in Solvesso 100 + 1 M NaOH, respectively. Results derived from these experiments are shown in
Figure 5.
The permeation coefficient increased from 200 to 1000 min
−1, indicating a progressive decrease in the boundary layer thickness, and then became independent of the stirring speed above 1000 min
−1; thus, a minimum value of thickness was reached in this range of stirring speeds. The appearance of this plateau in the 1000–1200 min
−1 region does not imply the complete elimination of the aqueous diffusion layer, but the minimization of the resistance due to it [
20], resulting in a constant contribution of the diffusion of the chromium(VI) species to the mass transfer phenomena [
21]. The stirring speed of 1000 min
−1 in the feed phase was kept constant throughout the experimentation.
Using the same experimental conditions as above, the influence of the stirring speed in the pseudo-emulsion phase was also investigated. In this case, the speeds were varied in the 400–800 min−1 range, and the results indicated that this variation did not influence the metals transport. As a consequence, the stirring speed applied on the pseudo-emulsion phase was fixed at 600 min−1 in all the experiments.
It was described elsewhere [
19] that NaOH solutions were effective in stripping Cr(VI) from loaded Cr(VI)-Cyphos IL102 organic phases. In the stripping process, Cr(VI) is released into the stripping solution as chromate species, regenerating the ionic liquid. Thus, within the present membrane methodology, NaOH solutions were also used for the stripping phases. The results of these experiments are summarized in
Table 1. The permeation coefficients obtained using the different NaOH concentrations became almost independent of this variable; however, the recovery rate in the strip phase increases with the increase in the alkali concentration, though this variation was negligible in the 0.5–1 M NaOH concentrations range. It can also be observed that the chromium concentration in the stripping phase had an average concentration factor of 1.7 with respect to the initial chromium concentration in the feed phase. As a result of these experiments, 0.5 M NaOH was used as the stripping phase.
3.2. Influence of the HCl Concentration on Cr(VI) Transport
To assess the significance of the role of HCl concentration in the feed phase during the permeation of chromium(VI), HCl concentration variation investigations in the range 0.1–10 M were carried out in the presence of 0.01 g/l Cr(VI) in the feed phase (200 cm
3), and in the presence of 10%
v/
v Cyphos IL102 in Solvesso 100 (100 cm
3) + 0.5 M NaOH (100 cm
3) as pseudo-emulsion phase (200 cm
3). As seen from
Figure 6 and
Table 2, permeation of Cr(VI) decreased with the increase in the HCl concentration in the feed phase, and, thus, with the increase in the aqueous ionic strength, it negatively influenced the metal transport within the present system.
3.3. Influence of the Carrier Concentration in the Organic Phase on Cr(VI) Transport
In all liquid membrane technologies, the carrier or extractant plays a key role in making the transport operation efficient; in fact, the presence of this carrier facilitates the transport of the solute from the feed phase to the stripping phase by forming a specific solute–carrier complex, which also assisted the selectivity of the process. Moreover, a supported liquid membrane having no carrier immobilized within its pores results in a negligible solute transport. Thus, it is of the utmost importance to evaluate the influence of the Cyphos IL102 concentration in the organic phase on the transport of chromium(VI). The influence of the Cyphos IL102 concentration on the permeation of chromium(VI) was studied in the 0.6–10% v/v (0.01–0.17 M) concentration range.
As can be seen from
Figure 7, the transport of Cr(VI) increases with the increase in the carrier concentration at 2.5%
v/
v, with no further increase up to 10%
v/
v. From these data, the permeation coefficients for chromium(VI) transport at the different carrier concentrations are given in
Table 3.
These results show that the permeation coefficient reached a maximum or limiting value (5.7·10
−3 M) at the carrier concentration of 2.5%
v/
v and levels off. This limiting value also represented the value of the mass transfer coefficient in the feed phase (∆
f−1) and
where D
f is the metal diffusion coefficient in the feed phase (averaging 10
−5 cm
2/s [
22], and d
f is the minimum thickness of the aqueous boundary layer. Thus, this d
f for the present system is estimated as 1.8·10
−3 cm. The above results indicated that at low carrier concentrations in the membrane phase, diffusion of the Cr(VI)-Cyphos IL102 complex across the liquid membrane is the rate-determining step, whereas, in the 2.5–10%
v/
v concentration range, diffusion of the metal species across the aqueous boundary layer governed the transport process.
Assuming that the carrier concentration in the membrane phase is constant [
23], the next equation allowed us to estimate the value of the diffusion coefficient of the chromium-carrier species in the membrane phase [
18,
24]:
where d
m is the membrane thickness (125·10
−4 cm), and J is the metal flux, which is calculated as
Thus, using a carrier concentration of 10%
v/
v (0.17 M), an initial chromium(VI) concentration in the feed phase of 0.01 g/L, and taking the correspondent value of the permeation coefficient (
Table 3), the value of the flux is calculated as 1.1·10
−9 mol/cm
2s. Substituting this value in Equation (4), the value of D
m is estimated as 8.2·10
−8 cm
2/s.
3.4. Influence of the Chromium(VI) Concentration in the Feed Phase on Metal Transport
Figure 8 shows the variation in chromium(VI) transport with the variation of the initial metal concentration in the feed phase ranging from 0.01 to 0.075 g/L. Within this range of metal concentrations, the transport decreases with the increase in the metal concentration. Results in
Figure 8 also indicated that an induction period was not observed, which makes Equation (19) valid for all the experiments.
Accordingly, as with the above, the permeation coefficients decreased with the increase in the chromium(VI) concentration in the feed phase (
Table 4).
In this same table (
Table 4), it can observed that the metal flux (J), calculated the same as in Equation (5), increases with the increase in the initial chromium(VI) concentration; thus, within the present experimental conditions, the transport of chromium(VI) is controlled by diffusion of metal species (HCrO
4−, accordingly with the range of metal concentrations used in this work [
19]). Metal recoveries in the stripping phase decreased with the increase in the initial metal concentration. After 2 h of reaction time, the metal concentrated in the stripping phase, except in the case of the feed solution containing 0.075 g/L Cr(VI), with this being probably attributed to the low recovery rate derived with the use of this metal concentration.
It is worth noting that chromium(VI) was transported against its concentration gradient; however, the time for these phenomena to occur is dependent on the initial metal concentration in the feed phase (
Table 5). As it is seen, this period of time increased with the initial chromium(VI) concentration.
3.5. Diffusional Parameters and Contribution of Mass Transfer Resistances to the Overall Chromium(VI) Transport Process
As mentioned in
Section 3.4., the mass transfer coefficient in the feed phase is estimated as 5.7·10
−3 cm/s. The membrane mass transfer coefficient was estimated as [
25]
where the tortuosity (τ) is 1.67, the porosity (ε) is 0.75, and the d
m is 125·10
−4 cm. Thus, taking the value of 8.2·10
−8 cm
2/s for the membrane diffusion coefficient (see Equation (4)) for the chromium-carrier species in the organic solution, an estimated value of 2.9·10
−6 cm/s is obtained for the present membrane system.
Furthermore, an effective membrane diffusion coefficient (D
eff,m) of the chromium-ionic liquid species flowing across the membrane can be defined as [
26]
and D
eff,m is estimated as 6.1·10
−8 cm
2/s, which is of the same magnitude order as the value of the membrane diffusion coefficient.
The diffusion coefficient of the chromium(VI) species in the bulk membrane phase (D
m,b) can also be estimated as [
27]
Thus, the value of Dm,b is 3.1·10−7 cm2/s. The comparison of Dm and Dm,b values for the present system shows that the Dm value is lower than that of Dm,b, which is attributable to the diffusional resistance caused by the membrane.
It was described in the literature [
28] that the equilibrium and diffusional parameters involved in the transport process can be combined in an equation of the form
where C is a parameter involved in the extraction or transport process, which is considered the extraction equilibrium constant or constants and the concentration of the species that participated in the process. 1/P is the overall resistance, and Δ
f and Δ
m are the transport resistances in relation to diffusion by the feed boundary layer and the membrane, respectively.
In a transport process, the overall mass transfer resistance was the sum of the different resistances participating in the process, and thus, Equation (9) was rewritten as
Table 6 shows the contribution (%R
f0 and %R
m0) of these various resistances to the overall resistance.
It was concluded that the diffusion by the aqueous feed boundary layer contributed to a major extent of the overall transport process. A mixed contribution of both aqueous and membrane diffusion under certain experimental conditions was also found.
3.6. Treatment of the Cr(VI)-Bearing Strip Phase
The recovery of chromium(VI) from the strip phase was investigated by treatment of this phase with solid hydrazine sulfate in order to reduce Cr(VI) to the Cr(III) oxidation state [
29]. The redox reaction can be described as
This reduction is an instant reaction and allows for the obtaining of a potential pigment.
3.7. Comparison of the Performance of Cyphos IL102 against Other Ionic Liquids (Cyphos IL101 and Aliquat 336)
This investigation was performed using feed solutions of 0.01 g/L Cr(VI) in 0.1 M HCl and pseudo-emulsion phases containing 0.17 M of the single ionic liquid in Solvesso 100 + 0.5 M NaOH. The results of these experiments are shown in
Table 7.
Results indicated that the performance of the three ionic liquids can be considered in similar terms since if the permeability coefficient is somewhat greater in the case of Aliquat 336, the recovery of chromium(VI) in the strip phase is better in the case of Cyphos IL102.
3.8. Transport of Chromium(VI) in the Presence of Base Metals
The transport of chromium(VI) was investigated in the presence of various base metals (Cu(II), Fe(III), Zn(II), and Co(II)). These experiments were carried out using binary solutions of Cr(VI) and each base metal at initial metal concentrations (each) of 1.9·10
−4 M (roughly 0.01 g/L) in 0.1 M HCl. The pseudo-emulsion phase contained 10%
v/
v Cyphos Il102 in Solvesso 100 + 0.5 M NaOH. The results indicated that none of the investigated base metals permeate; thus, chromium(VI) can be selectively separated from these elements. However, it was found that the value of the chromium(VI) permeation coefficient decreased from 5.7·10
−3 cm/s, using single Cr(VI) solutions, to an average value of 4.2·10
−3 cm/s for the binary systems. This decrease can be attributable to the crowding or population effect due to the presence of these ions in the feed solution [
30].
4. Conclusions
The transport of chromium(VI) from an HCl medium through a supported liquid membrane containing a Solvesso 100 solution of Cyphos IL102 was investigated. A microporous PVDF film, Durapore GVHP4700, was used as a solid support, whereas the pseudo-emulsion with strip dispersion membrane technology was used as advanced membrane operational mode. Chromium(VI) transport depends on a series of hydrodynamic and chemical variables. The aqueous boundary layer is minimized (daq = 1.8·10−3 cm) at stirring speeds in the 1000–1200 min−1 range, and carrier concentration is minimized in the membrane phase in the 2.5–10% v/v (4.3·10−2–1.7·10−1 M) range. An increase in the initial metal concentration in the feed phase produced a decrease in the permeation coefficient, but the metal flux increased, indicating an aqueous diffusion-controlled transport. The mass transfer coefficient in the aqueous film and the diffusivity of the Cr(VI)-Cyphos IL102 complex in the bulk organic membrane solution and in the membrane are also determined. The present system is comparable to the use of other ionic liquids, whereas with the use of Cyphos IL102/Solvesso 100 solution Cr(VI) is transported selectively from a series of base metals. From the strip solution and through the use of hydrazine sulfate, chromium(VI) was effectively reduced to the lesser toxic Cr(III) state, opening the possibility of obtaining a valuable pigment.